Air shock wave soot blower
By adopting an air storage pipe instead of a shock tank and designing a miniaturized air shock soot blower, the problems of large volume and weight in the existing technology are solved, the production cost is reduced and the heat transfer effect of the boiler is improved.
Patent Information
- Application Number
- CN202422321475.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-09-24
AI Technical Summary
The shock wave tank of the existing air shock wave soot blower is large in size and weight, which increases the difficulty and cost of production and processing.
An air storage tube is used instead of a shock tank. The volume of the air storage tube is less than 30 liters and compressed air is filled into it through the air intake pipe. Combined with the shock wave release mechanism and shock wave nozzle, a miniaturized design is achieved.
The miniaturization of the air shock wave soot blower is achieved, the difficulty and cost of production and processing are reduced, and the heat transfer effect and thermal efficiency of the boiler are improved.
Smart Images

Figure CN223345411U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of boiler sootblowing devices, in particular to an air shock wave sootblower. Background Art
[0002] For boilers, coking of the water-cooled walls during furnace combustion, coking of the high-temperature superheater and reheater, and sooting of the rear heated surface are common and unavoidable phenomena. Coking and sooting are problems in boiler operation. Boilers are designed with a certain number of sootblowers. Commonly used sootblowers include air shock wave sootblowers, gas pulse shock wave sootblowers, and sonic sootblowers. Existing air shock wave sootblowers usually use shock tanks to store compressed air. Shock tanks are heavy and large in size, with a volume of at least 80-120 liters. The production of shock tanks requires the production qualification of pressure vessels, which increases the difficulty and cost of production and processing. Utility Model Content
[0003] The purpose of the utility model is to provide an air shock wave soot blower to overcome the problems existing in the existing equipment.
[0004] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is: an air shock wave soot blower, including an air storage pipe, a shock wave release mechanism arranged at one end of the air storage pipe, and a shock wave nozzle arranged at the other end opposite to the air storage pipe. The air storage pipe is a three-way pipe, one end of the air storage pipe is connected to the shock wave release mechanism, and the other end of the air storage pipe is connected to the shock wave nozzle. An air inlet pipe is provided on the outer side wall of the air storage pipe, and compressed air is filled into the interior of the air storage pipe through the air inlet pipe. The air stored in the interior of the air storage pipe is compressed gas, and the volume of the entire air storage pipe is set to less than 30 liters.
[0005] On the basis of the above technical solution, the present invention can also be improved as follows:
[0006] As a further improvement of the above technical solution, the gas storage pipe and the shock wave nozzle are made of metal.
[0007] As a further improvement of the above technical solution, the gas storage pipe is made of stainless steel or iron.
[0008] As a further improvement of the above technical solution, the inner diameter of the shock nozzle is set to DN50-DN150.
[0009] As a further improvement of the above technical solution, the inner diameter of the air inlet pipe is set to DN50-DN150.
[0010] As a further improvement of the above technical solution, the shock wave release mechanism includes a pressure relief valve and a sealing diaphragm connected to the pressure relief valve. The sealing diaphragm is a circular rubber sheet. One end of the shock wave nozzle extends into the interior of the air storage pipe and cooperates with the sealing diaphragm. The sealing diaphragm is controlled by the pressure relief valve so that the sealing diaphragm blocks the opening of the shock wave nozzle or separates from the opening of the shock wave nozzle.
[0011] As a further improvement of the above technical solution, one end of the gas storage pipe is provided with a mounting flange, the shock wave release mechanism is provided with a release valve flange, and the mounting flange is fixedly connected to the release valve flange by screws.
[0012] The beneficial effect of the utility model is that compared with the prior art, the air shock wave soot blower of the utility model adopts an air storage pipe instead of a shock tank, and the volume of the air storage pipe is less than 30 liters, which reduces the weight and volume, realizes the miniaturization of the air shock wave soot blower, reduces the difficulty of production and processing, and saves costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0014] Figure 1 This is a structural diagram of an air shock wave soot blower provided by a preferred embodiment of the utility model;
[0015] Figure 2 yes Figure 1 Schematic diagram of the internal structure of the air shock wave soot blower;
[0016] In the figure: 1. Air storage pipe; 11. Air inlet pipe; 12. Mounting flange; 2. Shock wave release mechanism; 21. Pressure relief valve; 22. Sealing diaphragm; 23. Release valve flange; 3. Shock wave nozzle. DETAILED DESCRIPTION
[0017] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. These drawings are simplified schematic diagrams that only illustrate the basic structure of the present invention in a schematic manner, and therefore only show components related to the present invention.
[0018] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.
[0019] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0020] like Figure 1 、 Figure 2 As shown, an air shock wave soot blower provided by a preferred embodiment of the present invention includes an air storage pipe 1, a shock wave release mechanism 2 arranged at one end of the air storage pipe 1, and a shock wave nozzle 3 arranged at the other end opposite to the air storage pipe 1.
[0021] The gas storage pipe 1 is a three-way pipe, one end of the gas storage pipe 1 is connected to the shock wave release mechanism 2, and the other end of the gas storage pipe 1 is connected to the shock wave nozzle 3. One end of the shock wave nozzle 3 extends into the gas storage pipe 1. The outer side wall of the gas storage pipe 1 is provided with an air intake pipe 11. The inner diameter of the air intake pipe 11 and the shock wave nozzle 3 can be set to DN50-DN150. Compressed air is filled into the gas storage pipe 1 through the air intake pipe 11. The gas storage pipe 1 has the functions of storing air and accumulating pressure. The air stored in the gas storage pipe 1 is compressed gas, and the volume of the entire gas storage pipe 1 is set to less than 30 liters.
[0022] The gas storage pipe 1 and the shock nozzle 3 can be made of metal. The gas storage pipe 1 and the shock nozzle 3 can be two independent components connected to each other, or they can be formed into an integrated structure. Preferably, the gas storage pipe 1 can be made of 316 stainless steel or iron.
[0023] Furthermore, the shock wave release mechanism 2 includes a pressure release valve 21 and a sealing diaphragm 22 connected to the pressure release valve 21. The sealing diaphragm 22 can be a circular rubber sheet. The sealing diaphragm 22 is controlled by the pressure release valve 21 so that the sealing diaphragm 22 blocks the opening of the shock nozzle 3 or separates from the opening of the shock nozzle 3. When the sealing diaphragm 22 blocks the opening of the shock nozzle 3, the sealing diaphragm 22 isolates the air storage pipe 1 from the shock nozzle 3; when the sealing diaphragm 22 separates from the opening of the shock nozzle 3 (that is, when the diaphragm 22 breaks), the compressed air in the air storage pipe 1 can enter the shock nozzle 3.
[0024] Furthermore, one end of the gas storage pipe 1 is provided with a mounting flange 12, and the shock wave release mechanism 2 is provided with a release valve flange 23. The mounting flange 12 is fixedly connected to the release valve flange 23 by screws, thereby fixing the gas storage pipe 1 and the shock wave release mechanism 2.
[0025] The working process of the present invention is as follows: the sealing diaphragm 22 is controlled by the pressure release valve 21, so that the sealing diaphragm 22 blocks the opening of the shock nozzle 3 or separates from the opening of the shock nozzle 3. When the sealing diaphragm 22 blocks the opening of the shock nozzle 3, the sealing diaphragm 22 isolates the gas storage pipe 1 from the shock nozzle 3; when the sealing diaphragm 22 separates from the opening of the shock nozzle 3 (that is, when the diaphragm 22 breaks), the compressed air in the gas storage pipe 1 enters the shock nozzle 3, and the compressed air is ejected from the shock nozzle 3 in a very short time, generating a shock wave of a certain intensity. The shock wave acts on the accumulated ash and coke on the heating surface of the boiler, causing them to be dispersed, cracked, crushed, and fallen off, and carried away with the flue gas, thereby improving the heat transfer effect and improving the thermal efficiency of the boiler.
[0026] The air shock wave soot blower provided by the present invention adopts an air storage pipe 1 to replace a shock wave tank, and the volume of the air storage pipe 1 is set to be less than 30 liters, which reduces the weight and volume, realizes the miniaturization of the air shock wave soot blower, and saves costs. In addition, the shock wave tank used for filling compressed air is a pressure vessel. The production of shock wave tanks requires the production qualification of pressure vessels. The present invention adopts the air storage pipe 1 to replace the shock wave tank, so that the manufacturer does not need to have the production qualification of pressure vessels, which reduces the difficulty of production and processing.
[0027] Any matters not mentioned in the above specific embodiments of the present invention belong to the known technology in the art and can be implemented with reference to the known technology.
[0028] The above description is based on the ideal embodiment of the present invention. Based on the above description, relevant personnel can make various changes and modifications without departing from the technical scope of the present invention. The technical scope of the present invention is not limited to the content of the specification, but must be determined according to the scope of the claims.
Claims
1. An air shock wave soot blower, characterized in that: It includes an air storage pipe, a shock wave release mechanism arranged at one end of the air storage pipe, and a shock wave nozzle arranged at the other end opposite to the air storage pipe. The air storage pipe is a three-way pipe, one end of the air storage pipe is connected to the shock wave release mechanism, and the other end of the air storage pipe is connected to the shock wave nozzle. An air intake pipe is provided on the outer side wall of the air storage pipe, and compressed air is filled into the air storage pipe through the air intake pipe. The air stored in the air storage pipe is compressed gas, and the volume of the entire air storage pipe is set to be less than 30 liters.
2. The air shock wave soot blower according to claim 1, characterized in that: The gas storage pipe and shock wave nozzle are made of metal.
3. The air shock wave soot blower according to claim 2, characterized in that: The gas storage pipe is made of stainless steel or iron.
4. The air shock wave soot blower according to claim 1, characterized in that: The inner diameter of the shock wave nozzle is set to DN50-DN150.
5. The air shock wave soot blower according to claim 4, characterized in that: The inner diameter of the air inlet pipe is set to DN50-DN150.
6. The air shock wave soot blower according to claim 1, characterized in that: The shock wave release mechanism includes a pressure release valve and a sealing diaphragm connected to the pressure release valve. The sealing diaphragm is a circular rubber sheet. One end of the shock wave nozzle extends into the interior of the air storage pipe and cooperates with the sealing diaphragm. The sealing diaphragm is controlled by the pressure release valve so that the sealing diaphragm blocks the opening of the shock wave nozzle or separates from the opening of the shock wave nozzle.
7. The air shock wave soot blower according to claim 6, characterized in that: One end of the gas storage pipe is provided with a mounting flange, and the shock wave release mechanism is provided with a release valve flange, and the mounting flange is fixedly connected to the release valve flange by screws.