Heat-resistant turnover grid plate

The design of heat-resistant flip grate plate solves the problems of inconvenience in cleaning impurities from the grate plate and motor overheating, and improves the working efficiency and reliability of the grate plate.

CN223345944UActive Publication Date: 2025-09-16XINXIANG WEIMENG METALLURGICAL EQUIP
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Patent Information

Application Number
CN202423004365.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-06
Publication Date
2025-09-16
Estimated Expiration
2034-12-06

AI Technical Summary

Technical Problem

It is not convenient to clean the grate plate to remove impurities during operation, and the motor is prone to overheating and shutdown.

Method used

A heat-resistant flip grate plate is designed, which includes a movable frame, a support assembly, a heat-resistant grate plate body, support bars and a heat insulation cover. The heat insulation cover is used to dissipate heat from the motor, and the movable frame and the support assembly are used to conveniently clean material impurities.

Benefits of technology

It makes it easier to clean impurities when the grate plate is working, reduces the risk of motor shutdown due to overheating, and improves working smoothness.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a heat-resistant turnover grid plate, and relates to the technical field related to material screening. The heat-resisting grid plate comprises a movable frame, a supporting assembly, a heat-resisting grid plate body, supporting strips and a heat insulation cover, the heat-resisting grid plate body is arranged at the top of the movable frame, three equidistant lifting rings are fixed to the top of the heat-resisting grid plate body, and a connecting shaft is fixed to the end, away from the lifting rings, of the heat-resisting grid plate body. Material guiding plates are fixed to the positions, symmetrical to the heat-resisting grid plate body, of the peripheral side of the connecting shaft, supporting strips are arranged below the connecting shaft, a heat insulation cover is arranged on one side of the heat-resisting grid plate body, one end of the heat insulation cover is fixedly communicated with an air inlet barrel, and a driving motor and two vibration exciters are arranged in the heat insulation cover. Supporting assemblies are fixed to the two short edges of the bottom of the supporting strip. Through the arrangement of the movable frame, the supporting assembly, the heat-resisting grid plate body, the supporting strips and the heat insulation cover, the problems that when the grid plate works, remaining impurities are not convenient to clean, and a motor is prone to being overheated and shut down when working are solved.
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Description

Technical Field

[0001] The utility model belongs to the technical field related to material screening, and particularly relates to a heat-resistant flip grate plate. Background Art

[0002] Grate cooler is a quenching cooler. After the clinker enters the cooler from the kiln, it forms a layer of material with a certain thickness on the grate plate. The cold air blown in passes through the material layer moving on the grate bed in a perpendicular direction to cool the clinker rapidly. The clinker can be cooled from 1300-1400℃ to below 100℃ in a few minutes. Grate cooler is a quenching cooler. After the clinker enters the cooler from the kiln, it forms a layer of material with a certain thickness on the grate plate. The cold air blown in passes through the material layer moving on the grate bed in a perpendicular direction to cool the clinker rapidly. The grate plate is a commonly used device in grate cooler production, especially in cement production. It is the core component of the grate cooler and is mainly used for cooling and conveying clinker. The design and performance of the grate plate directly affect the working efficiency of the grate cooler and the cooling effect of the clinker. However, it still has the following disadvantages in actual use:

[0003] When the grate plate is working, it directly supports the material. However, during the grate plate operation, the material is directly supported on it and the cooled material is screened out by vibration. However, after screening out, the operator needs to clean the remaining material impurities on it, which is not convenient to operate during the working process.

[0004] When the grate plate is working, in order to transport the material, the material needs to be supported in a suitable position and vibrated by the exciter under the drive of the motor. However, during the vibration process, the heat on the material is directly transferred to the motor, causing the motor to overheat and shut down, affecting the use of the motor. Utility Model Content

[0005] The purpose of the utility model is to provide a heat-resistant flip grate plate. By arranging a movable frame, a support assembly, a heat-resistant grate plate body, a support bar and a heat insulation cover, the problem that it is inconvenient to clean the retained impurities when the grate plate is working and the motor is prone to overheating and shutting down when working is solved.

[0006] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0007] The utility model is a heat-resistant flip grate plate, comprising a movable frame, a support assembly, a heat-resistant grate plate body, a support bar and a heat insulation cover, wherein the heat-resistant grate plate body is provided on the top of the movable frame, three equidistant lifting rings are fixed at a short side of the top of the heat-resistant grate plate body, a connecting shaft is fixed on one end of the heat-resistant grate plate body away from the lifting ring, a guide plate is fixed on the circumferential side of the connecting shaft at a position symmetrical to the heat-resistant grate plate body, a support bar is provided below the connecting shaft, a heat insulation cover is provided on one side of the heat-resistant grate plate body, one end of the heat insulation cover is fixedly connected to an air inlet duct, and an opening is provided on the side of the heat insulation cover close to the heat-resistant grate plate body. A driving motor and two vibrators are provided in the heat insulation cover, and support assemblies are fixed to the bottom of the driving motor and the two vibrators, and the support assemblies at the bottom of the driving motor and the two vibrators are fixed to the inner bottom of the heat insulation cover. Three equidistant support assemblies are fixed to the lower parts of both sides of the movable frame, and support assemblies are fixed to the two short sides of the bottom of the support bar. When working, the heat-resistant grate plate body is supported on it by the movable frame, and when it vibrates, it drives the heat-resistant grate plate body to vibrate. The movable frame and the support bar are supported on the external support structure by the support assembly, and the driving motor and the two vibrators in the heat insulation cover are supported therein.

[0008] Furthermore, the support assembly includes a fixed platform, a vibration-damping spring and a fixed block. A vibration-damping spring is fixed to the top center of the fixed platform, and a fixed block is fixed to the top of the vibration-damping spring. When the support assembly is working, it is fixed to the supporting structure through the fixed platform and vibration is reduced by the vibration-damping spring.

[0009] Furthermore, an external fixed frame is fixed to the top of the heat-resistant grate plate body between the connecting shaft and the lifting ring, and movable openings are evenly opened in the heat-resistant grate plate body within the external fixed frame. When the heat-resistant grate plate body is working, materials are screened through the movable openings.

[0010] Furthermore, rotating plates are fixed at the two short sides of the top of the support bar, and the two ends of the connecting shaft are respectively inserted into the two rotating plates. When the support bar is working, the rotating plate and the connecting shaft are movably connected to provide support for the heat-resistant grate plate body on the support bar.

[0011] Furthermore, a rotating shaft is fixed to the output end of the driving motor, an end of the rotating shaft away from the driving motor is fixed to the input end of an exciter, a transmission shaft is fixed to the output end of the exciter close to the driving motor, an end of the transmission shaft away from the driving motor is fixed to the input end of the exciter away from the driving motor. When the driving motor is working, it drives the exciter to work by driving the rotating shaft to rotate, and drives the transmission shaft to drive another exciter to work, so that when working, the two exciters work synchronously.

[0012] Furthermore, a connecting plate is fixed to the lower part of one side of the two vibrators close to the movable frame, and the connecting plate is movably arranged in the opening. One end of the two connecting plates away from the vibrator is fixed to the side of the movable frame close to the heat insulation cover. When the vibrator is working, the vibration is transmitted to the movable frame through the connecting plate.

[0013] The utility model has the following beneficial effects:

[0014] The utility model solves the problem that it is inconvenient to clean the retained impurities when the grate plate is working by arranging the movable frame, the supporting assembly, the heat-resistant grate plate main body and the supporting bars. The materials are placed on the external fixed frame and supported by the heat-resistant grate plate main body, and driven by the vibrator to drive the heat-resistant grate plate main body to vibrate. During the vibration, the materials on the heat-resistant grate plate main body are screened through the movable opening and fall into the movable frame, and then fall into the collecting device below it through the movable frame. When a certain amount of screened materials remain in the external fixed frame, the materials are hooked to the lifting ring through the lifting hook of the factory area lifting equipment, and then the lifting equipment is started. The lifting equipment pulls the heat-resistant grate plate main body, so that the materials on the heat-resistant grate plate main body are dumped and output through the material guide plate, and then the heat-resistant grate plate main body is put back to its original position by the lifting equipment, and the hook is separated from the lifting ring to complete the work, making it more convenient to clean the retained impurities when the grate plate is working.

[0015] The utility model solves the problem that the motor is prone to overheating and shutting down when the grate plate is working by arranging a movable frame and a heat insulation cover. When the driving motor is working, the driving shaft rotates to drive the vibrator to work. The power is transmitted between the two vibrators through the transmission shaft. In the process of the vibrator working, the connecting plate is driven to vibrate. When the connecting plate vibrates, the movable frame and the fixed block are driven to vibrate. While the driving motor is working, the external air conveying equipment is started, and the air is conveyed to the air inlet duct through the external air conveying equipment, and then to the heat insulation cover through the air inlet duct, so as to dissipate the heat of the driving motor. After the heat is dissipated, the air is discharged through the opening. During operation, the heat insulation cover blocks heat radiation and actively cools the air, which effectively prevents the motor from overheating and shutting down when the grate plate is working, thereby increasing the smoothness of the work. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0017] Figure 1 A three-dimensional diagram of the assembly structure of a heat-resistant flip grate plate;

[0018] Figure 2 It is a three-dimensional diagram of the movable frame structure;

[0019] Figure 3 It is a three-dimensional diagram of the supporting component structure;

[0020] Figure 4 This is a three-dimensional diagram of the main structure of the heat-resistant grate plate;

[0021] Figure 5 It is a three-dimensional diagram of the support bar structure;

[0022] Figure 6 It is a three-dimensional diagram of the cross-sectional structure of the heat shield.

[0023] Reference numerals:

[0024] 1. Movable frame; 2. Support assembly; 201. Fixed platform; 202. Vibration-damping spring; 203. Fixed block; 3. Heat-resistant grate body; 301. Movable opening; 302. External fixed frame; 303. Lifting ring; 304. Connecting shaft; 305. Guide plate; 4. Support bar; 401. Rotating plate; 5. Heat shield; 501. Opening; 502. Air inlet duct; 503. Drive motor; 504. Rotating shaft; 505. Vibrator; 506. Transmission shaft; 507. Connecting plate. DETAILED DESCRIPTION

[0025] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention. Specific embodiment 1

[0026] See also Figure 1-6The utility model is a heat-resistant flip grate plate, comprising a movable frame 1, a support assembly 2, a heat-resistant grate plate body 3, a support bar 4 and a heat insulation cover 5. The top of the movable frame 1 is provided with a heat-resistant grate plate body 3. When the movable frame 1 is working, the heat-resistant grate plate body 3 is supported thereon. The bottom of the heat-resistant grate plate body 3 is arranged in a bucket shape and is movably connected to the top of the movable frame 1. The material is screened through the heat-resistant grate plate body 3. Three equidistant lifting rings 303 are fixed at a short side of the top of the heat-resistant grate plate body 3. The lifting rings 303 are hooked with the hooks of the lifting equipment. The end of the heat-resistant grate plate 3 away from the lifting ring 303 is fixed with a connecting shaft 304, and the heat-resistant grate plate main body 3 and the support bar 4 are supported on the ground by the connecting shaft 304. A guide plate 305 is fixed on the circumferential side of the connecting shaft 304 at a position symmetrical to the heat-resistant grate plate main body 3. The guide plate 305 guides the material to be discharged from the heat-resistant grate plate main body 3 to a suitable position when discharging. A support bar 4 is provided below the connecting shaft 304. When the heat-resistant grate plate main body 3 is turned over, the support bar 4 provides support for the end of the heat-resistant grate plate main body 3 away from the lifting ring 303. A heat insulation cover 5 is provided on one side, through which the drive motor 503 and two vibrators 505 are accommodated. One end of the heat insulation cover 5 is fixedly connected to an air inlet duct 502. The end of the air inlet duct 502 away from the heat insulation cover 5 is connected to the air conveying equipment, and the air is conveyed into the heat insulation cover 5 to cool the drive motor 503. An opening 501 is provided on the side of the heat insulation cover 5 close to the heat-resistant grate plate body 3, and the air in the movable frame 1 is discharged through the opening 501. A drive motor 503 and two vibrators 505 are provided in the heat insulation cover 5. The vibrators 505 are driven by the driven motor 503. When moving, the movable frame 1 is driven to vibrate, and the bottoms of the driving motor 503 and the two vibrators 505 are fixed with support components 2, and the support components 2 at the bottoms of the driving motor 503 and the two vibrators 505 are fixed to the inner bottom of the heat insulation cover 5. Three equidistant support components 2 are fixed to the lower parts of both sides of the movable frame 1, and support components 2 are fixed to the two short sides of the bottom of the support bar 4. During operation, when the movable frame 1, the support component 2, the heat-resistant grate plate body 3, the support bar 4 and the driving motor 503 and the two vibrators 505 in the heat insulation cover 5 are vibrating, the transmission of vibration is reduced.

[0027] Specifically, the support assembly 2 includes a fixed platform 201, a vibration-damping spring 202 and a fixed block 203. The vibration-damping spring 202 is fixed to the top center of the fixed platform 201, and the fixed block 203 is fixed to the top of the vibration-damping spring 202. When the support assembly 2 is working, it is supported on the support structure by the fixed platform 201, and the transmission of vibration is reduced by the vibration-damping spring 202. The vibration-damping spring 202 is connected to the external vibration structure through the fixed block 203.

[0028] Furthermore, an external fixed frame 302 is fixed on the top of the heat-resistant grate plate main body 3 between the connecting shaft 304 and the lifting ring 303, and a movable opening 301 is evenly opened inside the heat-resistant grate plate main body 3 in the external fixed frame 302. When the connecting shaft 304 is working, the external fixed frame 302 prevents the material from moving on the heat-resistant grate plate main body 3, preventing the material from jumping out of the external fixed frame 302, and the material is screened through the movable opening 301 and falls into the movable frame 1.

[0029] Furthermore, rotating plates 401 are fixed at the two short sides of the top of the support bar 4, and the two ends of the connecting shaft 304 are respectively inserted into the two rotating plates 401. When the support bar 4 is working, the rotating plate 401 and the connecting shaft 304 are movably connected. When working, the connecting shaft 304 provides support between the rotating plate 401 and the support bar 4.

[0030] The operating process of this embodiment is as follows: when working, first, the material is placed in the outer fixed frame 302 and supported by the heat-resistant grate plate main body 3, and driven by the vibrator 505, the heat-resistant grate plate main body 3 is driven to vibrate. During the vibration process, the material on the heat-resistant grate plate main body 3 is driven to vibrate. During the vibration process, the material on the heat-resistant grate plate main body 3 is screened through the movable opening 301 and falls into the movable frame 1, and then falls into the collecting equipment below it through the movable frame 1. When a certain amount of screened material remains in the outer fixed frame 302, it is hooked to the lifting ring 303 through the hook of the factory lifting equipment, and then the lifting equipment is started. The lifting equipment pulls the heat-resistant grate plate main body 3, so that the material on the heat-resistant grate plate main body 3 is dumped and output through the guide plate 305, and then the heat-resistant grate plate main body 3 is put back to its original position through the lifting equipment, and the hook is separated from the lifting ring 303 to complete a working cycle. Specific embodiment 2

[0031] See also Figure 1 、 2 6. On the basis of the specific embodiment 1, a rotating shaft 504 is fixed to the output end of the driving motor 503, and the end of the rotating shaft 504 away from the driving motor 503 is fixed to the input end of an exciter 505. A transmission shaft 506 is fixed to the output end of the exciter 505 close to the driving motor 503, and the end of the transmission shaft 506 away from the driving motor 503 is fixed to the input end of the exciter 505 away from the driving motor 503. When the driving motor 503 is working, the driving rotating shaft 504 rotates, driving the exciter 505 to work. Power is transmitted between the two exciters 505 through the transmission shaft 506, and during the operation of the exciter 505, the connecting plate 507 is driven to vibrate.

[0032] Specifically, a connecting plate 507 is fixed to the lower part of the two exciters 505 close to the movable frame 1. The connecting plate 507 is movably arranged in the opening 501. The ends of the two connecting plates 507 away from the exciters 505 are fixed to the side of the movable frame 1 close to the heat insulation cover 5. When the exciter 505 is working, it is connected to the movable frame 1 through the connecting plate 507 to transmit vibration.

[0033] The operation process of this embodiment is as follows: when the driving motor 503 is working, the driving shaft 504 rotates, driving the vibrator 505 to work, and the power is transmitted between the two vibrators 505 through the transmission shaft 506. In the process of the vibrator 505 working, the connecting plate 507 is driven to vibrate, and when the connecting plate 507 vibrates, the movable frame 1 and the fixed block 203 are driven to vibrate. While the driving motor 503 is working, the external air conveying equipment is started, and the air is conveyed to the air inlet duct 502 through the external air conveying equipment, and then conveyed to the heat insulation cover 5 through the air inlet duct 502 to dissipate heat for the driving motor 503. After heat dissipation, the air is discharged through the opening 501.

[0034] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0035] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. The preferred embodiments do not describe all details in detail, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A heat-resistant flip grate plate, comprising a movable frame (1), a support assembly (2), a heat-resistant grate plate body (3), a support bar (4) and a heat insulation cover (5), characterized in that: A heat-resistant grate plate body (3) is provided on the top of the movable frame (1), three equidistant lifting rings (303) are fixed on a short side of the top of the heat-resistant grate plate body (3), a connecting shaft (304) is fixed on one end of the heat-resistant grate plate body (3) away from the lifting ring (303), a guide plate (305) is fixed on the circumference of the connecting shaft (304) at a position symmetrical to the heat-resistant grate plate body (3), a support bar (4) is provided below the connecting shaft (304), a heat insulation cover (5) is provided on one side of the heat-resistant grate plate body (3), and one end of the heat insulation cover (5) is fixedly connected to an air inlet duct (502), The heat insulation cover (5) is provided with an opening (501) on one side close to the heat-resistant grate plate body (3), and a driving motor (503) and two vibrators (505) are arranged in the heat insulation cover (5), and the bottoms of the driving motor (503) and the two vibrators (505) are fixed with support components (2), and the support components (2) at the bottoms of the driving motor (503) and the two vibrators (505) are fixed to the inner bottom of the heat insulation cover (5), three equidistant support components (2) are fixed to the lower parts of both sides of the movable frame (1), and support components (2) are fixed to the two short sides of the bottom of the support bar (4).

2. The heat-resistant flip grate plate according to claim 1, characterized in that: The support assembly (2) comprises a fixed platform (201), a vibration-damping spring (202) and a fixed block (203); the vibration-damping spring (202) is fixed to the top center of the fixed platform (201); and the fixed block (203) is fixed to the top end of the vibration-damping spring (202).

3. The heat-resistant flip grate plate according to claim 1, characterized in that: An external fixing frame (302) is fixed to the top of the heat-resistant grate plate body (3) between the connecting shaft (304) and the lifting ring (303), and movable openings (301) are evenly opened and penetrated in the heat-resistant grate plate body (3) within the external fixing frame (302).

4. The heat-resistant flip grate plate according to claim 1, characterized in that: Rotating plates (401) are fixed to the two short sides of the top of the support bar (4), and the two ends of the connecting shaft (304) are respectively inserted into the two rotating plates (401).

5. The heat-resistant flip grate plate according to claim 1, characterized in that: A rotating shaft (504) is fixed to the output end of the driving motor (503), and one end of the rotating shaft (504) away from the driving motor (503) is fixed to the input end of an exciter (505). A transmission shaft (506) is fixed to the output end of the exciter (505) close to the driving motor (503), and one end of the transmission shaft (506) away from the driving motor (503) is fixed to the input end of the exciter (505) away from the driving motor (503).

6. The heat-resistant flip grate plate according to claim 5, characterized in that: A connecting plate (507) is fixed to the lower portion of one side of the two vibrators (505) close to the movable frame (1), and the connecting plate (507) is movably arranged in the opening (501). One end of the two connecting plates (507) away from the vibrators (505) is fixed to the side of the movable frame (1) close to the heat insulation cover (5).