Full-automatic workpiece magnetizing device

Abstract

The utility model relates to the technical field of magnetic pole pressing plate magnetization, and discloses a full-automatic workpiece magnetizing device which comprises a platform panel and a translation weldment, the top of the platform panel is fixedly connected with a protective cover, and the left side of the translation weldment is fixedly connected with two vertical moving guide rails. An up-down moving air cylinder is fixedly connected to the left side of the translation weldment, a power assembly used for providing power is arranged on the left side of the bottom of the translation weldment, two translation moving sliding rails are fixedly connected to the bottom of the translation weldment, and a fixing base is fixedly connected to the left side of the translation weldment. And the top of the isolation plate is fixedly connected with a magnetic pole pressing plate workpiece. According to the utility model, the magnet buffering and fixing assembly is driven to move to the structure above the magnetic pole pressing plate work at the same time, so that the time and the space are better controlled during magnetization, the magnetization effect is more uniform, the use of manpower is reduced, and the processing efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of magnetic pole pressure plate magnetization, in particular to a full-automatic workpiece magnetization device. Background Art

[0002] A fully automatic workpiece magnetization device utilizes automated technology for nondestructive testing, efficiently and accurately detecting surface defects. It generates magnetism within the workpiece through the action of a magnetic field, thereby improving workpiece performance, quality, and efficiency. This device utilizes advanced control technology and sensors to precisely control the workpiece magnetization process, ensuring a stable and consistent magnetization effect.

[0003] In the prior art, some devices currently magnetize the pole plate. Generally, workers place permanent magnets on the pole plate for magnetization. However, during this magnetization process, the manual placement position is inaccurate, the magnetization time and space are difficult to control, and the magnetic force of the electrophoretic magnet is also difficult to control, resulting in uneven magnetization and unsatisfactory magnetization effect, making it impossible to achieve fully automatic magnetization. Therefore, a fully automatic workpiece magnetization device is proposed to solve the above problems. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides a fully automatic workpiece magnetization device, which aims to improve the problems in the existing technology of poor control of magnetization time and space and low efficiency of manual placement.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] A fully automatic workpiece magnetization device includes a platform panel and a translation weldment. The top of the platform panel is fixedly connected to a protective cover, the left side of the translation weldment is fixedly connected to two up and down moving guide rails, the left side of the translation weldment is fixedly connected to an up and down moving cylinder, the bottom left side of the translation weldment is provided with a power component for providing power, the bottom of the translation weldment is fixedly connected to two translation moving slide rails, the left side of the translation weldment is fixedly connected to a fixed seat, the top of the platform panel is fixedly connected to an isolation plate, and the top of the isolation plate is fixedly connected to a magnetic pole pressure plate workpiece.

[0007] As a further description of the above technical solution:

[0008] The power assembly includes a horizontal moving cylinder, the left side of the horizontal moving cylinder is fixedly connected to the left side of the fixing seat, and the internal thread of the fixing seat is connected with a fixing bolt.

[0009] As a further description of the above technical solution:

[0010] The left sides of the two vertically movable guide rails are slidably connected with a carrier plate, the top of the carrier plate is fixedly connected with a plurality of fixing rings, the interior of the fixing ring is fixedly connected with a linear bearing, and the top of the linear bearing is fixedly connected with a second spring.

[0011] As a further description of the above technical solution:

[0012] The top of the second spring is fixedly connected with a slotted nut, the top of the slotted nut is rotatably connected with a cotter pin, and the bottom of the linear bearing is fixedly connected with the first spring.

[0013] As a further description of the above technical solution:

[0014] The bottom of the spring one is fixedly connected to a spring pad, the bottoms of the multiple spring pads are fixedly connected to a mounting plate, the interior of the spring one is fixedly connected to a guide shaft, the interior of the spring two is fixedly connected to a guide shaft, and the interior of the linear bearing is fixedly connected to a guide shaft.

[0015] As a further description of the above technical solution:

[0016] The bottom of the platform panel is fixedly connected to a table frame, and the bottom of the table frame is fixedly connected to a plurality of adjustable feet, wherein the bottom of the middle table frame is fixedly connected to a heavy-duty foot cup.

[0017] As a further description of the above technical solution:

[0018] The top of the platform panel is fixedly connected with a detector, the left side of the protective cover is fixedly connected with a frame, and the right side of the protective cover is rotatably connected with two maintenance doors.

[0019] As a further description of the above technical solution:

[0020] The bottom of the platform panel is fixedly connected with an electrical device, the top of the magnetic pole pressure plate workpiece is slidably connected with an electrophoretic magnet, and the top of the electrophoretic magnet is fixedly connected with a mounting plate.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the utility model, the fixed seat is driven to move forward by the push of the horizontal moving cylinder, and the translational weldment is moved forward by the drive of the translational moving slide rail. When it moves to the magnetic pole pressure plate workpiece, it also drives the magnet buffer fixing assembly to move to the structure above the magnetic pole pressure plate workpiece, thereby achieving better control of time and space during magnetization, making the magnetization effect more uniform, reducing the use of manpower, and improving the processing efficiency.

[0023] 2. In the present invention, with the cooperation of the up and down moving guide rail structure, the carrier plate slides downward. When the electrophoretic magnet contacts the magnetic pole pressure plate, the electrophoretic magnet drops the signal for feedback and begins magnetization. After the magnetization is completed, the mounting plate and the entire structure are retracted to solve the problem of magnetizing workpieces with magnetic pole pressure plates at different heights, reduce the impact force when the electropermanent magnet contacts the workpiece, and increase the service life. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a three-dimensional schematic diagram of a fully automatic workpiece magnetization device proposed by the utility model;

[0025] Figure 2 This is a schematic diagram of the structure of the adjustable foot of a fully automatic workpiece magnetization device proposed in the utility model;

[0026] Figure 3 This is a structural schematic diagram of a translational movable slide rail of a fully automatic workpiece magnetization device proposed in the utility model;

[0027] Figure 4 This is a structural diagram of a spring 1 of a fully automatic workpiece magnetization device proposed by the present invention;

[0028] Figure 5 This is a structural schematic diagram of a maintenance door of a fully automatic workpiece magnetization device proposed by the utility model.

[0029] Legend:

[0030] 1. Platform panel; 2. Protective cover; 3. Translational weldment; 4. Up and down guide rails; 5. Up and down cylinders; 6. Fixed seat; 7. Translational slide rails; 8. Fixing bolts; 9. Horizontal cylinders; 10. Mounting plate; 11. Linear bearings; 12. Guide shafts; 13. Carrier plate; 14. Spring washer; 15. Spring 1; 16. Spring 2; 17. Cotter pin; 18. Slotted nut; 19. Pole plate workpiece; 20. Adjustment feet; 21. Table frame; 22. Heavy-duty foot cups; 23. Retaining rings; 24. Maintenance door; 25. Frame; 26. Detector; 27. Isolation plate; 28. Electrical device; 29. ​​Electrophoretic magnet. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0032] Reference Figures 1 to 3, an embodiment provided by the utility model: a fully automatic workpiece magnetization device, including a platform panel 1, a translation weldment 3, and a protective cover 2 fixedly connected to the top of the platform panel 1. The protective cover 2 is used to protect the operator and equipment to prevent the high magnetic field generated during the magnetization process from causing harm to personnel. The platform panel 1 is the basic structure of the entire device and provides stable support. To ensure that it can withstand vibration and load during operation. The left side of the translation weldment 3 is fixedly connected to two up and down moving guide rails 4, which can accurately position the workpiece and ensure its correct position in the magnetic field. This is especially important for workpieces of different shapes and sizes to ensure that each workpiece can obtain the best magnetization effect. The left side of the translation weldment 3 is fixedly connected to an up and down moving cylinder 5, which is used to drive the up and down movement of the translation weldment 3 and can be adjusted according to the height of the workpiece;

[0033] The bottom left side of the translational weldment 3 houses a power assembly for providing power. This assembly includes a horizontal cylinder 9, which is responsible for moving the translational weldment 3 horizontally, ensuring the device can quickly complete the magnetization of the workpiece. The power assembly includes the horizontal cylinder 9, the left side of which is fixedly connected to the left side of a mounting base 6. Mounting base 6 has internal threads connected to a fixing bolt 8. Mounting base 6 stabilizes the cylinder and other components, ensuring the structural stability of the entire device. Two translational rails 7 are fixedly connected to the bottom of the translational weldment 3. These rails enable the translational weldment 3 to move smoothly on the platform panel 1, pushing the mounting base 6 forward and driving the device forward. The left side of the translational weldment 3 is fixedly connected to the mounting base 6. A spacer 27 is fixedly connected to the top of the platform panel 1. This spacer 27 is used to prevent external interference and ensure magnetic field concentration, thereby improving magnetization efficiency. The spacer 27 is made of a non-metallic material to isolate electromagnetic forces, preventing metal components on the device from being magnetized and affecting magnetization. The top of the spacer 27 is fixedly connected to the magnetic pole plate 19. The left side of the two vertically movable guide rails 4 is slidably connected to the carrier plate 13. The guide rails enable the carrier plate 13 to move freely in the vertical direction, ensuring that the workpiece can be accurately positioned during the magnetization process. The guide rails are usually high-precision linear guide rails to ensure smooth and low-friction movement;

[0034] A plurality of fixing rings 23 are fixedly connected to the top of the carrier plate 13. The carrier plate 13 carries the workpiece and is connected to the magnetic pole pressure plate workpiece 19 to ensure good contact between the workpiece and the magnetic field during the magnetization process. The shape and size of the carrier plate 13 are convenient for handling different types of workpieces. A linear bearing 11 is fixedly connected to the inside of the fixing ring 23. The fixing ring 23 is used to fix the workpiece to ensure that the workpiece does not move during the magnetization process. The ring should be easy to install quickly. A spring 2 16 is fixedly connected to the top of the linear bearing 11. The spring 2 16 can provide the necessary elastic support for the translational weldment 3 or other components to ensure that vibration and impact can be absorbed during operation and reduce mechanical wear during equipment operation.

[0035] Reference Figure 1 、 Figure 4 、 Figure 5 , the top of spring two 16 is fixedly connected with a slotted nut 18, and the top of the slotted nut 18 is rotatably connected with a cotter pin 17, and the cotter pin 17 is connected to the top of the slotted nut 18 by rotation, which plays a role of fixing and connecting. It can prevent the slotted nut 18 from accidentally loosening, while allowing a certain degree of rotation to facilitate the compression and release of the spring. The bottom of the linear bearing 11 is fixedly connected with spring one 15. The bottom of spring one 15 is fixedly connected with a spring pad 14, and the bottoms of multiple spring pads 14 are fixedly connected with a mounting plate 10, which plays a role of support and stability. The spring pad 14 can effectively disperse pressure by increasing the contact area, thereby improving the stability of the overall structure;

[0036] The bottom of the multiple spring pads 14 is fixedly connected to the mounting plate 10, which provides a stable foundation for supporting other components. The inside of spring 15 is fixedly connected to the guide shaft 12, which is used to guide the movement of the carrier plate 13. The inside of spring 2 16 is fixedly connected to the guide shaft 12, and the inside of the linear bearing 11 is fixedly connected to the guide shaft 12. The bottom of the platform panel 1 is fixedly connected to the table frame 21. The multiple adjustable feet 20 connected to the bottom can be adjusted in height as needed to ensure the stability of the equipment under different ground conditions. The bottom of the table frame 21 is fixedly connected to multiple adjustable feet 20, among which the bottom of the middle table frame 21 is fixedly connected to a heavy-duty foot cup 22. The bottom of the middle table frame 21 is fixedly connected to a heavy-duty foot cup 22, which can provide additional stability and support to prevent the equipment from tilting or moving during operation. The top of the platform panel 1 is fixedly connected to a detector 26, which is used to monitor the magnetization state of the workpiece and the operation status of the equipment in real time to ensure the safety and reliability of the equipment. The left side of the protective cover 2 is fixedly connected to a frame 25, and the right side of the protective cover 2 is rotatably connected to two maintenance doors 24. The maintenance doors 24 can play a role in aesthetics and protection, and facilitate maintenance of the internal mechanism;

[0037] The bottom of the platform panel 1 is fixedly connected to an electrical device 28. The electrical device 28 is the control center of the equipment, responsible for managing and coordinating the work of various components to ensure the normal operation and safety monitoring of the equipment. The top of the magnetic pole pressure plate workpiece 19 is slidably connected to an electrophoretic magnet 29. The top of the magnetic pole pressure plate workpiece 19 is slidably connected to a mounting plate 10, which can provide the necessary pressure during the magnetization process to ensure that the workpiece can be evenly stressed during the magnetization process and improve the magnetization effect. The top of the electrophoretic magnet 29 is fixedly connected to the mounting plate 10. The electrophoretic magnet 29 is used for magnetization of the magnetic pole pressure plate, and the magnetization force and magnetization time are adjustable and controllable.

[0038] Compared with some devices in the prior art, the above content solves the problem of adjustable and controllable magnetizing force and magnetizing time, reduces the use of manual labor, improves processing efficiency, and magnetizes pole plate workpieces 19 of different heights at the same time, reducing the impact force when the permanent magnet contacts the workpiece.

[0039] Working principle: First, the push of the horizontal moving cylinder 9 drives the fixed seat 6 to move forward. At the same time, the translational weldment 3 moves forward under the drive of the translational moving slide 7. When it moves to the magnetic pole pressure plate workpiece 19, it also drives the magnet buffer fixing assembly to move above the magnetic pole pressure plate workpiece 19. After the equipment is started, the detector 26 monitors the magnetization state of the workpiece and the operation of the equipment in real time to ensure safety and reliability. The vertical moving cylinder 5 moves up and down to adjust the height of the workpiece to meet the magnetization requirements. During this process, the horizontal moving cylinder 9 pushes the fixed seat 6 to move on the horizontal plane, and at the same time drives the translational weldment 3 to move forward, so that it enters the magnetization area. The magnetic pole pressure plate workpiece 19 generates a strong magnetic field through the electrophoretic magnet 29, and at the same time applies the necessary pressure to ensure that the workpiece is evenly stressed. The isolation plate 27 effectively prevents external interference, concentrates the magnetic field, and improves the magnetization efficiency.

[0040] Secondly, after the magnetization is completed, the electrophoretic magnet 29 stops working, and the translation weldment 3 moves the workpiece out of the magnetization area through the cylinder, and the magnetized workpiece is taken out. During the entire process, the spring device provides elastic support, absorbs vibration and impact, and ensures the stable operation of the equipment. The electrical device 28 of the equipment is responsible for managing and coordinating the work of each component to ensure the normal operation of the device. Finally, the maintenance door 24 facilitates the operator to maintain and inspect the interior of the equipment to ensure the long-term stable and reliable operation of the equipment. The overall process is efficient and highly automated, adaptable to workpieces of different shapes and sizes, and realizes rapid and uniform magnetization of metal workpieces.

[0041] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A fully automatic workpiece magnetization device, comprising a platform panel (1) and a translation weldment (3), characterized in that: The top of the platform panel (1) is fixedly connected to a protective cover (2), the left side of the translation weldment (3) is fixedly connected to two up-and-down moving guide rails (4), the left side of the translation weldment (3) is fixedly connected to an up-and-down moving cylinder (5), the left side of the bottom of the translation weldment (3) is provided with a power assembly for providing power, the bottom of the translation weldment (3) is fixedly connected to two translation moving slide rails (7), the left side of the translation weldment (3) is fixedly connected to a fixing seat (6), the top of the platform panel (1) is fixedly connected to an isolation plate (27), and the top of the isolation plate (27) is fixedly connected to a magnetic pole pressure plate workpiece (19).

2. The fully automatic workpiece magnetization device according to claim 1, characterized in that: The power assembly comprises a horizontal moving cylinder (9), the left side of the horizontal moving cylinder (9) is fixedly connected to the left side of the fixing seat (6), and the internal thread of the fixing seat (6) is connected with a fixing bolt (8).

3. The fully automatic workpiece magnetization device according to claim 1, characterized in that: The left sides of the two vertically movable guide rails (4) are slidably connected to a carrier plate (13), the top of the carrier plate (13) is fixedly connected to a plurality of fixing rings (23), the interior of the fixing ring (23) is fixedly connected to a linear bearing (11), and the top of the linear bearing (11) is fixedly connected to a second spring (16).

4. The fully automatic workpiece magnetization device according to claim 3, characterized in that: The top of the second spring (16) is fixedly connected to a slotted nut (18), the top of the slotted nut (18) is rotatably connected to a cotter pin (17), and the bottom of the linear bearing (11) is fixedly connected to the first spring (15).

5. The fully automatic workpiece magnetization device according to claim 4, characterized in that: The bottom of the spring 1 (15) is fixedly connected to a spring pad (14), the bottoms of the plurality of spring pads (14) are fixedly connected to a mounting plate (10), the interior of the spring 1 (15) is fixedly connected to a guide shaft (12), the interior of the spring 2 (16) is fixedly connected to a guide shaft (12), and the interior of the linear bearing (11) is fixedly connected to a guide shaft (12).

6. The fully automatic workpiece magnetization device according to claim 1, characterized in that: The bottom of the platform panel (1) is fixedly connected to a table frame (21), and the bottom of the table frame (21) is fixedly connected to a plurality of adjustable feet (20), wherein the bottom of the middle table frame (21) is fixedly connected to a heavy-duty foot cup (22).

7. The fully automatic workpiece magnetization device according to claim 1, characterized in that: A detector (26) is fixedly connected to the top of the platform panel (1), a frame (25) is fixedly connected to the left side of the protective cover (2), and two maintenance doors (24) are rotatably connected to the right side of the protective cover (2).

8. The fully automatic workpiece magnetization device according to claim 1, characterized in that: The bottom of the platform panel (1) is fixedly connected to an electrical device (28), the top of the magnetic pole pressure plate workpiece (19) is slidably connected to an electrophoretic magnet (29), and the top of the electrophoretic magnet (29) is fixedly connected to a mounting plate (10).

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