Calibration equipment for direct current motor shell installation

Abstract

The utility model provides a calibration device for installation of a DC motor housing, which belongs to the field of electromechanical equipment and comprises an operation table, a rotary calibration mechanism is arranged at the top of the operation table, a clamping assembly is arranged on one side of the operation table, and a limiting assembly is arranged at the top of the operation table. By means of the rotation calibration mechanism, the motor shell can be rotated, calibration accuracy is improved, a containing space is provided for the motor shell through a containing groove in a rotating block, when the motor shell is installed, a first servo motor is started, a rotating column and the rotating block are made to rotate, and the motor shell is installed. And then the motor shell in the placing groove is driven to rotate, so that a worker can adjust the motor shell, and a motor rotor and a stator can be more accurately placed in the shell.

Description

Technical Field

[0001] The utility model relates to the field of electromechanical equipment, and in particular to a calibration device for installing a DC motor housing. Background Art

[0002] As an important electromagnetic device, DC motors are widely used in various industrial production and daily life. Electric motors convert electrical energy into mechanical energy and are the power source of various mechanical equipment. However, during the installation process of the DC motor casing, there are often some installation accuracy issues. If the deviation is large, it will directly affect the operating performance and life of the motor.

[0003] After searching, in the prior art, the Chinese patent with patent announcement number CN218162172U discloses "a motor housing installation positioning fixture, a fixture table, a positioning port and a positioning frame, a positioning port is provided in the middle of the fixture table, an arc-shaped chuck controlled by a first screw is provided on the inner side of the positioning port, a guide groove is provided on the fixture table, a slidable guide block is provided on the guide groove, the positioning frame is connected to the guide block through a connecting head, a second screw is provided at the end of the positioning frame, and a pressure head is provided at the end of the second screw. The fixture table of this utility model is provided with a positioning port in the middle, a chuck controlled by the first screw is provided on the inner side of the positioning port, and the first screw is driven by the threaded sleeve so that the position of the chuck can be accurately adjusted so that the motor housing can be clamped and fixed in four directions; a second screw is provided at one end of the positioning frame, and a pressure head is provided at the end of the second screw, through which the assembled motor housing and components can be pressed and fixed, which can assist in the assembly of the motor housing", but the following defects still exist:

[0004] (1) When installing the motor housing, it is impossible to rotate and adjust the motor housing, and thus when installing the rotor and stator, it is impossible to visually observe whether they are accurately inserted into the housing and fit with the inner wall, and whether the relative positions of the installation are accurate;

[0005] (2) When fixing the motor housing, the motor housing is clamped and fixed by manually rotating the first screw. When the installation angle deviates, the fixation needs to be released one by one, which is laborious to use.

[0006] Therefore, we make improvements to this problem and propose a calibration device for DC motor housing installation. Utility Model Content

[0007] The purpose of the utility model is to address the current problem that when installing the motor housing, the motor housing cannot be rotated and adjusted, and thus when installing the rotor and stator, it is impossible to visually observe whether they are accurately inserted into the housing and fit with the inner wall, and whether the relative positions of the installation are accurate. When fixing the motor housing, the motor housing is clamped and fixed by manually rotating the first screw. When the installation angle deviates, the fixation needs to be released one by one, which is more laborious to use.

[0008] In order to achieve the above-mentioned purpose of the utility model, the utility model provides the following technical solutions:

[0009] A calibration device is provided for installing the DC motor housing to improve the above problems.

[0010] The utility model is specifically as follows:

[0011] It includes an operating table, a rotating calibration mechanism is provided on the top of the operating table, a clamping component is provided on one side of the operating table, and a limiting component is provided on the top of the operating table;

[0012] The rotation calibration mechanism includes a first servo motor, a rotating column, a rotating block and a placement slot. The first servo motor is bolted to the bottom of the operating table. The rotating column is coaxially arranged at the output end of the first servo motor. The servo motor drives the rotating column to rotate. The rotating block is fixedly connected to the top of the rotating column. The placement slot is opened inside the rotating block.

[0013] As an optimal technical solution of the present invention, the clamping assembly includes a second servo motor, a bidirectional screw rod, a moving block, a slide groove, a support block, a fixed rod and a clamping plate, the second servo motor is bolted to one side of the operating table, the bidirectional screw rod is coaxially arranged at the output end of the second servo motor, the two moving blocks are threadedly connected to the outer wall of the bidirectional screw rod and are symmetrically arranged, the second servo motor drives the bidirectional screw rod to rotate, driving the two moving blocks to move closer to or away from each other, the slide groove is provided with two, the two slide grooves are both opened inside the operating table, the slide groove extends along the moving direction of the moving block, the support block is fixedly connected to the top of the moving block and slidably connected to the inner wall of the slide groove, the support block is inserted in the slide groove and slides along the length direction of the slide groove, the outer wall of the support block is tightly fitted with the inner wall of the slide groove, the fixed rod is fixedly connected to one side of the support block, and the clamping plate is fixedly connected to one side of the fixed rod.

[0014] As an optimal technical solution of the present invention, the limit assembly includes a support frame, a sliding rod, a limit plate, a waist-shaped hole, a first threaded column, a second threaded column and an internal threaded sleeve, the two support frames are fixedly connected to the top of the operating table, the sliding rod is fixedly connected to one side of the support frame, the limit plate is arranged at the bottom of the support frame, the waist-shaped hole is opened inside the limiting plate, the sliding rod passes through the waist-shaped hole and can move up and down in the waist-shaped hole, the first threaded column is fixedly connected to the bottom of the limit plate, the second threaded column is fixedly connected to the top of the operating table, the internal threaded sleeve is threadedly connected to the outer wall of the first threaded column, and the other end of the internal threaded sleeve is threadedly connected to the outer wall of the second threaded column; the limit assembly is provided with at least two groups, and the two groups of limit assemblies are respectively located on both sides of the placement groove.

[0015] As a preferred technical solution of the present invention, the tops of the two limiting plates are fixedly connected to an extension plate, the internal threads of the extension plate are connected to a third threaded column, and a soft pad is provided at the bottom of the third threaded column.

[0016] As a preferred technical solution of the present invention, a plurality of stabilizing grooves are provided inside the operating table, and stabilizing blocks are fixedly connected to both sides of the support block, and the stabilizing blocks are slidably connected to the inside of the stabilizing grooves.

[0017] As a preferred technical solution of the present invention, a stabilizing rod is fixedly connected to one side of the operating table, and the moving block is slidably connected to the outer wall of the stabilizing rod.

[0018] As a preferred technical solution of the present invention, protective pads are welded onto the two clamping plates, the protective pads are arranged toward the outer wall of the product, and the protective pads are made of flexible material.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] In the solution of the present utility model:

[0021] 1. The rotary calibration mechanism is designed to rotate the motor housing, improving calibration accuracy. The placement slot in the rotating block provides space for the motor housing. When installing the motor housing, the first servo motor is started to rotate the rotating column and the rotating block, thereby driving the motor housing in the placement slot to rotate, allowing staff to adjust it so that the motor rotor and stator can be placed in the housing more accurately. The clamping assembly is provided to automatically clamp the motor housing, making it easy to adjust it at any time and more convenient to use.

[0022] 2. By starting the second servo motor, the bidirectional screw rotates, allowing the two moving blocks and the support block to move toward each other, so that the clamping plate clamps the motor housing to maintain its stability during installation. When installation deviation occurs, the servo motor can be reversed to separate the two clamping plates from the outer wall of the motor housing for easy adjustment. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 A schematic diagram of the structure of the calibration device for installing the DC motor housing provided by the present invention;

[0024] Figure 2 A right side view of the calibration device for installing a DC motor housing provided by the present invention;

[0025] Figure 3 The utility model provides a calibration device for installing a DC motor housing. Figure 2 Schematic diagram of the cross-section structure at AA in the middle;

[0026] Figure 4 The utility model provides a calibration device for installing a DC motor housing. Figure 3 Enlarged view of point A in the middle;

[0027] Figure 5 This is a front cross-sectional structural diagram of a calibration device for installing a DC motor housing provided by the present invention.

[0028] Indicated in the figure:

[0029] 1. Operating table; 2. Rotation calibration mechanism; 3. Clamping assembly; 4. Limiting assembly; 201. First servo motor; 202. Rotating column; 203. Rotating block; 204. Placement slot; 301. Second servo motor; 302. Bidirectional screw; 303. Moving block; 304. Slide slot; 305. Support block; 306. Fixed rod; 307. Clamping plate; 401. Support frame; 402. Slide rod; 403. Limiting plate; 404. Waist-shaped hole; 405. First threaded column; 406. Second threaded column; 407. Internal threaded sleeve; 5. Extension plate; 6. Third threaded column; 7. Soft pad; 8. Stabilizing slot; 9. Stabilizing block; 10. Stabilizing rod; 11. Protective pad. DETAILED DESCRIPTION

[0030] To make the purpose, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be described clearly and completely in conjunction with the accompanying drawings. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of them.

[0031] Therefore, the following detailed description of the embodiments of the present invention is not intended to limit the scope of the claimed invention, but merely represents some embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative effort are within the scope of protection of the present invention.

[0032] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features and technical solutions therein can be combined with each other.

[0033] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.

[0034] like Figure 1-5 As shown, this embodiment provides a calibration device for installing a DC motor housing, comprising an operating table 1, a rotary calibration mechanism 2 is provided on the top of the operating table 1, a clamping assembly 3 is provided on one side of the operating table 1, and a limit assembly 4 is provided on the top of the operating table 1;

[0035] The rotation calibration mechanism 2 includes a first servo motor 201, a rotating column 202, a rotating block 203 and a placement slot 204. The first servo motor 201 is bolted to the bottom of the operating table 1, and the rotating column 202 is coaxially arranged at the output end of the first servo motor 201. The servo motor 201 drives the rotating column 202 to rotate. The rotating block 203 is fixedly connected to the top of the rotating column 202 and is located at the center of the rotating column 202. The placement slot 204 is opened inside the rotating block 203. The motor housing to be installed is placed in the placement slot 204 of the rotating block 203. During installation, the first servo motor 201 can be started to rotate the rotating column 202 and the rotating block 203, thereby driving the motor housing to rotate, so that the staff can observe whether the inner wall of the housing is aligned with the motor rotor.

[0036] like Figure 3As shown, the clamping assembly 3 includes a second servo motor 301, a bidirectional screw rod 302, a moving block 303, a slide 304, a support block 305, a fixed rod 306 and a clamping plate 307. The second servo motor 301 is bolted to one side of the operating table 1, and the bidirectional screw rod 302 is fixedly connected to the output end of the second servo motor 301. The two moving blocks 303 are both threadedly connected to the outer wall of the bidirectional screw rod 302 and are symmetrically arranged. The second servo motor 301 drives the bidirectional screw rod 302 to rotate, driving the two moving blocks 303 to move closer to or away from each other. There are two slide grooves 304, both of which are opened inside the operating table 1. The slide grooves 304 extend along the moving direction of the moving block 303. The support block 305 is fixedly connected to the top of the moving block 303 and is slidably connected to the inner wall of the slide groove 304. The support block 30 The two movable blocks 303 are inserted into the chute 304 and slide along the length direction of the chute 304. The outer wall of the support block 305 is tightly fitted with the inner wall of the chute 304. The fixing rod 306 is fixedly connected to one side of the support block 305. The clamping plate 307 is fixedly connected to one side of the fixing rod 306. After adjusting the motor housing, the second servo motor 301 is started to rotate the bidirectional screw rod 302, thereby causing the two movable blocks 303 to move towards or oppositely in the chute 304, thereby causing the support block 305 and the fixing rod 306 to approach the outer wall of the motor housing, so that the clamping plate 307 clamps and fixes them, thereby maintaining the stability of the motor housing during installation. When the motor housing is not adjusted properly and deviation occurs, the second servo motor 301 can be rotated in the opposite direction to make the two clamping plates 307 away from the motor housing, which is convenient for the staff to adjust it.

[0037] like Figure 5As shown, the limiting assembly 4 includes a support frame 401, a slide rod 402, a limiting plate 403, a waist-shaped hole 404, a first threaded column 405, a second threaded column 406 and an internal threaded sleeve 407. The two support frames 401 are fixedly connected to the top of the operating table 1, the slide rod 402 is fixedly connected to one side of the support frame 401, the limiting plate 403 is arranged below the support frame 401, the waist-shaped hole 404 is opened inside the limiting plate 403, the slide rod 402 is inserted into the waist-shaped hole 404, and the limiting plate 403 can move up and down on the slide rod 402 through the waist-shaped hole 404. The waist-shaped hole 404 is arranged along the length direction of the limiting plate 403, so that the slide rod 402 can slide along the length direction of the waist-shaped hole 404, so that the limiting plate 403 can move away from or close to the placement slot 204. The first threaded column 405 is fixedly connected to the limiting At the bottom of the positioning plate 403, the second threaded column 406 is fixedly connected to the top of the operating table 1, the internal threaded sleeve 407 is threadedly connected to the outer wall of the first threaded column 405, and the other end of the internal threaded sleeve 407 is threadedly connected to the outer wall of the second threaded column 406; the limiting assembly 4 is provided with at least two groups, and the two groups of limiting assemblies 4 are respectively located on both sides of the placement groove 204. When the motor rotor is placed into the motor housing, the internal threaded sleeve 407 is screwed into the bottom of the first threaded column 405, and then the limiting plate 403 is slid so that the limiting plate 403 is close to the top of the motor housing, and the bottom of the first threaded column 405 is located at the top of the second threaded column 406, and then the internal threaded sleeve 407 is rotated to make it enter the top of the second threaded column 406, so that the limiting plate 403 is close to the top of the motor housing, limiting it to prevent the motor housing from shaking during installation.

[0038] like Figure 3 As shown, the tops of the two limit plates 403 are fixedly connected to an extension plate 5, and a vertically arranged third threaded column 6 is passed through the extension plate 5. The third threaded column 6 and the extension plate 5 are threadedly connected, and a soft pad 7 is provided at the bottom of the third threaded column 6. After the motor rotor is placed in the motor housing, the third threaded column 6 can be rotated to make the soft pad 7 slowly descend to support the rotor in the housing to prevent it from shaking, so as to facilitate subsequent staff to further fix the rotor.

[0039] like Figure 4 As shown, a plurality of stabilizing grooves 8 are provided inside the operating table 1 and on the inner wall of the slide 304. The stabilizing grooves 8 extend along the length direction of the slide 304. Stabilizing blocks 9 are detachably connected to both sides of the support block 305. One end of the stabilizing block 9 is located in the stabilizing groove 8 and contacts the inner wall of the stabilizing groove 8. The stabilizing block 9 can slide along the length direction of the stabilizing groove 8. Since the stabilizing block 9 is connected to the support block 305 and the stabilizing block 9 is located on the inner wall of the stabilizing groove 8, when the support block 305 moves, the stabilizing block 9 will slide in the stabilizing groove 8, thereby improving the stability of the support block 305 during movement.

[0040] like Figure 3 As shown, a stabilizing rod 10 is fixedly connected to one side of the operating table 1. The stabilizing rod 10 is arranged parallel to the bidirectional screw rod 302 and is located below the bidirectional screw rod 302. The stabilizing rod 10 is passed through two moving blocks 303 and the moving blocks 303 can slide along the length direction of the stabilizing rod 10. When the moving blocks 303 move, they will synchronously slide on the outer wall of the stabilizing rod 10, which improves the stability of the moving blocks 303 during movement and can prevent the moving blocks 303 from rotating with the rotation of the bidirectional screw rod 302.

[0041] like Figure 3 As shown, protective pads 11 are welded on the two clamping plates 307. The protective pads 11 are set toward the outer wall of the product. The protective pads 11 are made of flexible material. When the clamping plates 307 clamp the motor housing, the protective pads 11 will directly contact the motor housing to prevent the clamping plates 307 from causing scratches or extrusion damage to the motor housing.

[0042] Specifically, when using the calibration device for installing a DC motor housing: place the motor housing to be installed into the placement slot 204 of the rotating block 203, start the first servo motor 201, rotate the rotating column 202 and the rotating block 203, and then drive the motor housing to rotate, so that the staff can observe whether the inner wall of the housing is aligned with the motor rotor. After adjusting the motor housing, start the second servo motor 301 to rotate the bidirectional screw rod 302, and then make the two moving blocks 303 move toward or oppositely in the slide slot 304, so that the support block 305 and the fixed rod 306 are close to the outer wall of the motor housing, so that the clamping plate 307 and the protective pad 11 clamp and fix them. When placing the motor rotor into the motor housing, screw the internal threaded sleeve 407 into the bottom of the first threaded column 405, then slide the limit plate 403 so that the limit plate 403 is close to the top of the motor housing, and make the bottom of the first threaded column 405 be located at the top of the second threaded column 406, then rotate the internal threaded sleeve 407 to make it enter the top of the second threaded column 406, so that the limit plate 403 is close to the top of the motor housing, limiting it to prevent the motor housing from shaking during installation. After placing the motor rotor into the motor housing, the third threaded column 6 can be rotated to make the soft pad 7 slowly descend to support the rotor in the housing to prevent it from shaking, making it easier for subsequent staff to further fix the rotor.

[0043] All technical features in this embodiment can be freely combined according to actual needs.

[0044] The above embodiments are preferred implementation schemes of the present invention. In addition, the present invention can also be implemented in other ways. Any obvious replacement without departing from the concept of the present technical solution is within the scope of protection of the present invention.

Claims

1. A calibration device for installing a DC motor housing, comprising an operating table (1), characterized in that: A rotating calibration mechanism (2) is provided on the top of the operating table (1), a clamping assembly (3) is provided on one side of the operating table (1), and a limiting assembly (4) is provided on the top of the operating table (1); The rotation calibration mechanism (2) comprises a first servo motor (201), a rotating column (202), a rotating block (203) and a placement slot (204), wherein the first servo motor (201) is bolted to the bottom of the operating table (1), the rotating column (202) is coaxially arranged at the output end of the first servo motor (201), the servo motor (201) drives the rotating column (202) to rotate, the rotating block (203) is fixedly connected to the top of the rotating column (202), and the placement slot (204) is opened inside the rotating block (203).

2. A calibration device for installing a DC motor housing according to claim 1, characterized in that: The clamping assembly (3) comprises a second servo motor (301), a bidirectional screw (302), a moving block (303), a slide groove (304), a support block (305), a fixed rod (306) and a clamping plate (307), wherein the second servo motor (301) is bolted to one side of the operating table (1), the bidirectional screw (302) is coaxially arranged at the output end of the second servo motor (301), the two moving blocks (303) are both threadedly connected to the outer wall of the bidirectional screw (302) and are symmetrically arranged, and the second servo motor (301) drives the bidirectional screw (302) to rotate, driving the two moving blocks (303) to move closer to or farther away from each other. There are two slide grooves (304), both of which are opened inside the operating table (1), and the slide grooves (304) extend along the moving direction of the moving block (303). The support block (305) is fixedly connected to the top of the moving block (303), and the support block (305) is inserted into the slide groove (304) and slides along the length direction of the slide groove (304). The outer wall of the support block (305) is tightly fitted with the inner wall of the slide groove (304), the fixed rod (306) is fixedly connected to one side of the support block (305), and the clamping plate (307) is fixedly connected to one side of the fixed rod (306).

3. A calibration device for installing a DC motor housing according to claim 1, characterized in that: The limiting assembly (4) includes a support frame (401), a slide rod (402), a limiting plate (403), a waist-shaped hole (404), a first threaded column (405), a second threaded column (406) and an internal threaded sleeve (407), wherein the support frame (401) is fixedly connected to the top of the operating table (1), the slide rod (402) is fixedly connected to one side of the support frame (401), the limiting plate (403) is arranged at the bottom of the support frame (401), the waist-shaped hole (404) is opened inside the limiting plate (403), and the slide rod (402) penetrates into the The first threaded column (405) is fixedly connected to the bottom of the limiting plate (403), the second threaded column (406) is fixedly connected to the top of the operating table (1), the internal threaded sleeve (407) is threadedly connected to the outer wall of the first threaded column (405), and the other end of the internal threaded sleeve (407) is threadedly connected to the outer wall of the second threaded column (406); the limiting assembly (4) is provided with at least two groups, and the two groups of limiting assemblies (4) are respectively located on both sides of the placement groove (204).

4. A calibration device for installing a DC motor housing according to claim 3, characterized in that: The tops of the two limiting plates (403) are fixedly connected to an extension plate (5), the inner threads of the extension plate (5) are connected to a third threaded column (6), and the bottom of the third threaded column (6) is provided with a soft pad (7).

5. A calibration device for installing a DC motor housing according to claim 2, characterized in that: A plurality of stabilizing grooves (8) are provided inside the operating table (1), and stabilizing blocks (9) are fixedly connected to both sides of the support block (305), and the stabilizing blocks (9) are slidably connected to the inside of the stabilizing grooves (8).

6. A calibration device for installing a DC motor housing according to claim 2, characterized in that: A stabilizing rod (10) is fixedly connected to one side of the operating table (1), and the moving block (303) is slidably connected to the outer wall of the stabilizing rod (10).

7. A calibration device for installing a DC motor housing according to claim 2, characterized in that: A protective pad (11) is welded onto both clamping plates (307), and the protective pad (11) is arranged toward the outer wall of the product. The protective pad (11) is made of a flexible material.

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