Digital electromagnetic superheated steam drum-type tea fixation machine

The problem of uneven tea withering is solved through the rotation of the inner cylinder and electromagnetic heating of the digital electromagnetic superheated steam drum-type tea withering machine, achieving uniform heating and efficient production of tea.

CN223349533UActive Publication Date: 2025-09-19CHENGDU OULAN MASCH TECH CO LTD
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Patent Information

Application Number
CN202422899275.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-09-19
Estimated Expiration
2034-11-27

AI Technical Summary

Technical Problem

The existing withering method causes uneven withering of tea leaves due to uncontrollable temperature. Some tea leaves are over-withered or under-withered, resulting in a smoky smell, which affects the quality of tea and production efficiency.

Method used

A digital electromagnetic superheated steam drum-type tea-withering machine is used. Through the rotation of the inner cylinder and electromagnetic heating, steam is used for uniform heating to avoid local overheating or overcooling, thereby achieving uniform withering of the tea leaves.

Benefits of technology

It achieves uniform heating of tea leaves, maintains quality and taste, shortens withering time and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of tea leaf fixation, in particular to a digital electromagnetic superheated steam drum-type tea leaf fixation machine which comprises an outer shell and an outer box body, an outer box body for heating a water source to generate steam to perform fixation treatment on tea leaves is arranged on one side of the outer shell; tea leaves are placed in the inner barrel body in the outer shell, then a water source is poured into the inner box body in the outer box body for heating, so that the water source generates steam to perform fixation treatment on the tea leaves, in the process, the inner barrel body drives the tea leaves to rotate, uniform heating can be realized by adopting an electromagnetic superheated steam drum type method, and the tea leaves are uniformly heated. The problem of local overheating or supercooling is avoided, the quality and taste of the tea leaves can be kept, the heating speed is high, the fixation time is greatly shortened, and the production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of tea withering, in particular to a digital electromagnetic superheated steam drum-type tea withering machine. Background Art

[0002] Tea refers to the leaves and buds of the tea tree, which can be used to make tea. Tea contains a variety of ingredients that are beneficial to health, such as catechins, caffeine, folic acid, etc. It needs to be withered during the tea making process. It is mainly through high temperature destruction and passivation of the oxidase activity in the fresh leaves, inhibiting the enzymatic oxidation of tea polyphenols in the fresh leaves, preventing discoloration during the drying process, and emitting a green smell, promoting the formation of a good aroma. Withering is the first key step in tea making, and the quality of withering determines the quality of the tea.

[0003] Most existing methods of withering tea leaves involve putting new tea leaves into a hot pot. The sudden increase in temperature may result in uneven withering of the tea leaves. Some tea leaves may be over-withered, while others may be under-withered, which may cause the tea leaves to have a smoky smell. Since the temperature cannot be controlled, it may take longer to complete the withering process, thus affecting production efficiency.

[0004] Therefore, in view of the above-mentioned existing withering methods, most of them are to put the new tea leaves into a hot pot. Since the temperature is uncontrollable, it may cause uneven withering of the tea leaves, making the tea leaves have a smoky smell, thereby affecting production efficiency. A digital electromagnetic superheated steam tea drum withering machine can be designed, which uses electromagnetic superheated steam drum type withering to make the temperature of the tea leaves uniform and controllable during withering. Utility Model Content

[0005] In order to overcome the problem that the existing withering method is mostly to put the new tea leaves into a hot pot, the temperature cannot be controlled, which may cause uneven withering of the tea leaves, causing the tea leaves to have a smoky smell, thereby affecting production efficiency.

[0006] The technical solution of the utility model is: a digital electromagnetic superheated steam drum-type tea withering machine, comprising an outer shell and an outer box; one side of the outer shell is provided with an outer box for heating water to generate steam for withering tea leaves, the side of the outer shell away from the outer box is provided with an opening and closing plate, an inner cylinder is provided inside the outer shell, a plurality of groups of air holes are evenly distributed on the inner cylinder, a rotating column passing through the outer shell is installed in the middle of the side of the inner cylinder away from the closing plate, a motor is installed on the side of the rotating column away from the inner cylinder, an operation panel is installed in the middle of one side of the outer box, the inner box is installed in the middle of the inner side of the outer box, and the inner box and An electromagnetic heating coil is provided between the outer box bodies, a battery pack connected to the electromagnetic heating coil is provided on one side of the operation panel, a rectangular sealing cover is provided above the outer box body, an outlet pipe is installed on the upper end of the rectangular sealing cover, the outlet pipe passes through the outer box body at one end away from the rectangular sealing cover and extends into the interior thereof, a first telescopic valve is provided at the connection between the outlet pipe and the rectangular sealing cover, an air intake pipe fixedly connected to the rectangular sealing cover is provided on one side of the outlet pipe, a second telescopic valve is provided at the connection between the air intake pipe and the rectangular sealing cover, the air intake pipe passes through the outer box body at one end away from the rectangular sealing cover and extends into the interior thereof, and an air pump is provided at the connection between the air intake pipe and the outer box body.

[0007] Preferably, the tea leaves are placed in the inner cylinder in the outer shell, and then water is poured into the inner box in the outer box for heating, so that the water generates steam to wither the tea leaves. During this process, the inner cylinder drives the tea leaves to rotate. By adopting the electromagnetic superheated steam drum method, uniform heating can be achieved, avoiding the problem of local overheating or overcooling, helping to maintain the quality and taste of the tea leaves, and the heating speed is fast, which greatly shortens the withering time and helps to improve production efficiency.

[0008] Preferably, a connecting shaft is installed on a side of the outer shell away from the outer box body, and the opening and closing plate is rotatably connected to the outer shell through the connecting shaft.

[0009] Preferably, a circular rubber ring is installed at the edge of one side of the opening and closing plate close to the outer shell, and a handle is installed at the side of the opening and closing plate away from the outer shell.

[0010] Preferably, a circular groove is formed between the inner box and the outer box, and a temperature sensor fixedly connected to the outer box is provided on the side of the operation panel away from the battery pack.

[0011] Preferably, a water inlet pipe is installed on the side of the outer box away from the outer box, passing through the outer box and extending into the inner box. A circular sealing cover is provided on the outer side of the end of the water inlet pipe away from the outer box.

[0012] Preferably, a circular clipping plate is installed at the lower edge of the rectangular sealing cover corresponding to the circular groove, and the circular clipping plate drives the rectangular sealing cover to fit and connect with the inner box body and the outer box body along the circular groove.

[0013] Preferably, a first electromagnetic control valve is installed on an outer side of the first telescopic valve, and a second electromagnetic control valve is installed on an outer side of the second telescopic valve.

[0014] Beneficial effects of the utility model:

[0015] 1. Place the tea leaves in the inner cylinder in the outer shell, then pour water into the inner box in the outer box and heat it so that the water generates steam to wither the tea leaves. During this process, the inner cylinder drives the tea leaves to rotate. By adopting the electromagnetic superheated steam drum method, uniform heating can be achieved, avoiding the problem of local overheating or overcooling, which helps to maintain the quality and taste of the tea leaves. In addition, the heating speed is fast, which greatly shortens the withering time and helps to improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 Shown is a schematic diagram of the overall structure of the drum-type fixing machine of the present utility model;

[0017] Figure 2 Shown is a schematic diagram of the circular rubber ring structure of the drum-type fixing machine of the present invention;

[0018] Figure 3 Shown is a schematic diagram of the inner cylinder structure of the drum-type fixing machine of the present invention;

[0019] Figure 4 Shown is a schematic diagram of the outer box structure of the drum-type fixing machine of the present invention.

[0020] Explanation of the accompanying reference numerals: 1. outer shell; 2. outer box; 101. opening and closing plate; 102. circular rubber ring; 103. handle; 104. connecting shaft; 105. inner cylinder; 106. rotating column; 107. motor; 201. operation panel; 202. temperature sensor; 203. inner box; 204. electromagnetic heating coil; 205. water inlet pipe; 206. circular sealing cover; 207. rectangular sealing cover; 208. circular snap-on plate; 209. battery pack; 210. outlet pipe; 211. first telescopic valve; 212. first electromagnetic control valve; 213. air intake pipe; 214. second telescopic valve; 215. second electromagnetic control valve; 216. air pump. DETAILED DESCRIPTION

[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0022] See also Figures 1-4The utility model provides an embodiment: a digital electromagnetic superheated steam drum-type tea withering machine, comprising an outer shell 1 and an outer box 2; the outer shell 1 is provided with an outer box 2 on one side for heating water to generate steam for withering tea leaves, the outer shell 1 is provided with an opening and closing plate 101 on the side away from the outer box 2, an inner cylinder 105 is provided inside the outer shell 1, and a plurality of groups of air holes are evenly distributed on the inner cylinder 105, a rotating column 106 passing through the outer shell 1 is installed in the middle of the side of the inner cylinder 105 away from the closing plate 101, a motor 107 is installed on the side of the rotating column 106 away from the inner cylinder 105, an operation panel 201 is installed in the middle of one side of the outer box 2, an inner box 203 is installed in the middle of the inner side of the outer box 2, and an electromagnetic heating device is provided between the inner box 203 and the outer box 2. The heat coil 204 and the operation panel 201 are provided with a battery pack 209 connected to the electromagnetic heating coil 204 on one side, a rectangular sealing cover 207 is provided above the outer box body 2, and an outlet pipe 210 is installed on the upper end of the rectangular sealing cover 207. The outlet pipe 210 passes through the outer shell 1 and extends into the interior thereof at one end away from the rectangular sealing cover 207. A first telescopic valve 211 is provided at the connection between the outlet pipe 210 and the rectangular sealing cover 207, and an air intake pipe 213 fixedly connected to the rectangular sealing cover 207 is provided on one side of the outlet pipe 210. A second telescopic valve 214 is provided at the connection between the air intake pipe 213 and the rectangular sealing cover 207. The air intake pipe 213 passes through the outer shell 1 and extends into the interior thereof at one end away from the rectangular sealing cover 207. An air pump 216 is provided at the connection between the air intake pipe 213 and the outer shell 1.

[0023] See also Figure 2-Figure 3 In this embodiment, a connecting shaft 104 is installed on the side of the outer shell 1 away from the outer box body 2, and the opening and closing plate 101 is rotatably connected to the outer shell 1 through the connecting shaft 104. By pulling the handle 103, the opening and closing plate 101 is opened, and the tea leaves are placed in the inner cylinder 105, which is convenient for drum-type withering. A return rubber ring 102 is installed on the edge of the opening and closing plate 101 close to the outer shell 1, and a handle 103 is installed on the side of the opening and closing plate 101 away from the outer shell 1. When all the tea leaves are placed, the handle 103 is pushed, and the opening and closing plate 101 is rotated and closed with the outer shell 1 through the connecting shaft 104. At the same time, the return rubber ring 102 drives the opening and closing plate 101 to fit along the inner wall of the outer shell 1 and connects with it, increasing the sealing and preventing steam leakage during withering.

[0024] See also Figure 4In this embodiment, a circular groove is formed between the inner box body 203 and the outer box body 2. A temperature sensor 202 (model of the temperature sensor 202 is JASUN-M12) fixedly connected to the outer box body 2 is provided on the side of the operation panel 201 away from the battery pack 209. Through the control of the operation panel 201 and the drive of the battery pack 209, the electromagnetic heating coil 204 begins to emit heat, heating the water source to generate steam. At the same time, the steam temperature is detected by the temperature sensor 202 and then reflected to the operation panel 201. On the side of the outer box body 2 away from the outer box body 1, a water inlet pipe 205 is installed that passes through the outer box body 2 and extends into the inner box body 203. A circular sealing cover 206 is provided on the outer side of the water inlet pipe 205 away from the outer box body 2. First, loosen the circular sealing cover 206, pour the water source into the inner box body 203 through the water inlet pipe 205, and then tighten the circular sealing cover 206. A circular clipping plate 208 is installed at the lower edge of the rectangular sealing cover 207 corresponding to the circular groove. The circular clipping plate 208 drives the rectangular sealing cover 207 to fit along the circular groove with the inner box body 203 and the outer box body 2 When the inner box body 203 needs to be cleaned or repaired, the rectangular sealing cover 207 is opened. After the cleaning or repair is completed, the return-shaped clamping plate 208 drives the rectangular sealing cover 207 to fit the inner box body 203 and the outer box body 2 along the return-shaped groove. A first electromagnetic control valve 212 (the model of the first electromagnetic control valve 212 is AD-8A-N-G1) is installed on the outer side of the first telescopic valve 211, and a second electromagnetic control valve 215 is installed on the outer side of the second telescopic valve 214. When the appropriate temperature is reached, the first electromagnetic control valve 212 is connected to the outer box body 203. Under the control of the valve control valve 212, the first telescopic valve 211 is opened, and the steam enters the outer shell 1 through the outlet pipe 210. When the tea leaves are withered, the battery pack 209 is turned off, the heating to generate steam is stopped, and the first telescopic valve 211 is closed. Then, under the control of the second electromagnetic control valve 215, the second telescopic valve 214 is opened. At the same time, driven by the vacuum pump 216, the steam in the outer shell 1 returns to the inner box 203 through the air inlet pipe 213, which makes it convenient to take out the tea leaves, reduces steam overflow, and realizes secondary heat recovery.

[0025] During operation, the handle 103 is pulled to open the opening and closing plate 101, and the tea leaves are placed in the inner cylinder 105. When all the tea leaves are placed, the handle 103 is pushed, and the opening and closing plate 101 rotates and closes with the outer shell 1 through the connecting shaft 104. At the same time, the return rubber ring 102 drives the opening and closing plate 101 to fit along the inner wall of the outer shell 1 to increase the sealing and prevent steam from leaking during the fixing process. Then, the circular sealing cover 206 is loosened, and water is poured into the inner box 203 through the water inlet pipe 205, and the circular sealing cover 206 is tightened.

[0026] When all preparations are completed, the electromagnetic heating coil 204 starts to emit heat through the control of the operation panel 201 and the drive of the battery pack 209, heating the water source to generate steam. At the same time, the steam temperature is detected by the temperature sensor 202 and then reflected on the operation panel 201. When the appropriate temperature is reached, the first telescopic valve 211 is opened through the control of the first electromagnetic control valve 212, and the steam enters the outer shell 1 through the outlet pipe 210. During this process, the rotating column 106 drives the inner cylinder 105 to rotate through the drive of the motor 107. At the same time, the steam enters the inner cylinder 105 through the air holes on the inner cylinder 105, thereby evenly heating the tea leaves.

[0027] When the tea leaves are finished withering, the battery pack 209 is turned off, the heating and steam generation are stopped, the first telescopic valve 211 is closed, and then the second telescopic valve 214 is opened by the control of the second electromagnetic control valve 215. At the same time, the steam in the outer shell 1 is driven by the air pump 216 to return to the inner box 203 through the air inlet pipe 213, making it easier to take out the tea leaves, reducing steam overflow, and realizing secondary heat recovery.

[0028] When the interior of the inner box body 203 needs to be cleaned or repaired, the rectangular sealing cover 207 is opened. After the cleaning or repair is completed, the circular snap-on plate 208 drives the rectangular sealing cover 207 along the circular groove to fit and connect with the inner box body 203 and the outer box body 2.

[0029] Through the above steps, the tea leaves are placed in the inner cylinder 105 in the outer shell 1, and then water is poured into the inner box 203 in the outer box 2 for heating, so that the water generates steam to wither the tea leaves. During this process, the inner cylinder 105 drives the tea leaves to rotate. By adopting the electromagnetic superheated steam drum method, uniform heating can be achieved, avoiding the problem of local overheating or overcooling, which helps to maintain the quality and taste of the tea leaves. In addition, the heating speed is fast, which greatly shortens the withering time and helps to improve production efficiency, so as to solve the problem that most of the existing withering methods are to put new tea leaves into a hot pot. Since the temperature is uncontrollable, it may cause uneven withering of the tea leaves, causing the tea leaves to have a smoky smell, thereby affecting production efficiency.

Claims

1. A digital electromagnetic superheated steam drum-type tea leaf fixing machine, comprising an outer shell (1); characterized in that: The invention also comprises an outer box (2); one side of the outer box (1) is provided with an outer box (2) for heating water to generate steam for withering tea leaves; the side of the outer box (1) away from the outer box (2) is provided with an opening and closing plate (101); an inner cylinder (105) is provided inside the outer box (1); a plurality of air holes are evenly distributed on the inner cylinder (105); a rotating column (106) passing through the outer box (1) is installed in the middle of the side of the inner cylinder (105) away from the closing plate (101); a motor (107) is installed on the side of the rotating column (106) away from the inner cylinder (105); an operation panel (201) is installed in the middle of one side of the outer box (2); an inner box (203) is installed in the middle of the inner side of the outer box (2); an electromagnetic heating coil (204) is provided between the inner box (203) and the outer box (2); and a motor (107) is installed on one side of the operation panel (201). The electromagnetic heating coil (204) is connected to a battery pack (209), a rectangular sealing cover (207) is provided above the outer box (2), an outlet pipe (210) is installed on the upper end of the rectangular sealing cover (207), the outlet pipe (210) is away from the rectangular sealing cover (207) and penetrates into the outer shell (1), a first telescopic valve (211) is provided at the connection between the outlet pipe (210) and the rectangular sealing cover (207), an air intake pipe (213) fixedly connected to the rectangular sealing cover (207) is provided on one side of the outlet pipe (210), a second telescopic valve (214) is provided at the connection between the air intake pipe (213) and the rectangular sealing cover (207), the air intake pipe (213) is away from the rectangular sealing cover (207) and penetrates into the outer shell (1), and an air pump (216) is provided at the connection between the air intake pipe (213) and the outer shell (1).

2. The digital electromagnetic superheated steam drum-type tea-tea-fixing machine according to claim 1 is characterized in that: A connecting shaft (104) is installed on the side of the outer shell (1) away from the outer box (2), and the opening and closing plate (101) is rotatably connected to the outer shell (1) via the connecting shaft (104).

3. The digital electromagnetic superheated steam drum-type tea-tea-fixing machine according to claim 2, characterized in that: A return-shaped rubber ring (102) is installed at the edge of one side of the opening and closing plate (101) close to the outer shell (1), and a handle (103) is installed at the side of the opening and closing plate (101) away from the outer shell (1).

4. The digital electromagnetic superheated steam drum-type tea leaf fixing machine according to claim 1, characterized in that: A circular groove is formed between the inner box (203) and the outer box (2), and a temperature sensor (202) fixedly connected to the outer box (2) is provided on the side of the operation panel (201) away from the battery pack (209).

5. The digital electromagnetic superheated steam drum-type tea-tea-withering machine according to claim 1, characterized in that: A water inlet pipe (205) is installed on the side of the outer box body (2) away from the outer box body (1) and passes through the outer box body (2) and penetrates into the inner box body (203). A circular sealing cover (206) is provided on the outside of the end of the water inlet pipe (205) away from the outer box body (2).

6. The digital electromagnetic superheated steam drum-type tea-tea-withering machine according to claim 1, characterized in that: A circular clamping plate (208) is installed at the lower edge of the rectangular sealing cover (207) corresponding to the circular groove. The circular clamping plate (208) drives the rectangular sealing cover (207) to fit and connect with the inner box body (203) and the outer box body (2) along the circular groove.

7. The digital electromagnetic superheated steam drum-type tea-tea-withering machine according to claim 1, characterized in that: A first electromagnetic control valve (212) is installed on an external side of the first telescopic valve (211), and a second electromagnetic control valve (215) is installed on an external side of the second telescopic valve (214).