Granulator for improving uniformity of feed molasses
By introducing the molasses feeding and conveying mechanism into the granulator and utilizing the design of the conveying chain net and scraper, the problem of uneven molasses distribution is solved, and the uniform adhesion of molasses on the surface of the crushed material and the improvement of mixing efficiency are achieved.
Patent Information
- Application Number
- CN202422089869.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-27
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-08-27
AI Technical Summary
In the pellet mill, molasses tends to accumulate at the feed inlet when poured, resulting in uneven distribution and affecting the quality of the feed.
The molasses feeding mechanism and conveying mechanism are adopted, and the conveying chain network and scraper in the mixing drum are used to ensure the uniform distribution of molasses. Combined with the pushing component, the speed of molasses entering the mixing drum and the mixing efficiency are improved.
The molasses is evenly adhered to the surface of the crushed material, which improves the uniformity and mixing efficiency of the feed.
Smart Images
Figure CN223349576U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of feed pelleting equipment, and in particular to a pelletizer for improving the uniformity of feed molasses. Background Art
[0002] Pellet mill, also known as pellet feed pellet mill, is a feed pelleting equipment. It is a feed processing machine that directly presses pellets from crushed materials such as corn, soybean meal, straw, grass, and rice husks.
[0003] At present, in order to improve the palatability of feed, molasses can be added to the feed of ruminants, pigs and poultry, and provide energy for ruminants, pigs and poultry. Since molasses is a viscous liquid, when using a granulator for stirring, the molasses is directly poured into the interior of the granulator and mixed with a large amount of crushed material. When pouring, the molasses is all accumulated at the feed inlet position of the granulator stirring mechanism, resulting in uneven distribution of the molasses. When stirring, the molasses cannot be effectively and evenly attached to the surface of the crushed material, which affects the quality of the feed. Utility Model Content
[0004] In order to improve the uniformity of feed molasses, the present application provides a pelletizer for improving the uniformity of feed molasses.
[0005] The present application provides a pelletizer for improving the uniformity of feed molasses, which adopts the following technical solutions:
[0006] A pelletizer for improving the uniformity of feed molasses, comprising a pelletizer body, a molasses feeding mechanism connected to the pelletizer body, and a molasses conveying mechanism connected to the pelletizer body, the pelletizer body being provided with a feeding assembly and a stirring mechanism, the feeding assembly being connected to the stirring mechanism, the stirring mechanism comprising a stirring drum, a stirring shaft connected to the interior of the stirring drum, and a stirring bar connected to the stirring shaft, the molasses feeding mechanism being connected to the stirring mechanism, the molasses conveying mechanism being connected to the interior of the stirring mechanism, the bottom of the molasses feeding mechanism being connected to the molasses conveying mechanism, and the moving end of the molasses conveying mechanism moving along the axial direction of the stirring shaft.
[0007] By adopting the above technical solution, the user feeds the molasses into the mixing drum from the molasses feeding mechanism, and the molasses conveying mechanism conveys the molasses to different positions inside the mixing drum, so that the crushed material has the possibility of being fully stirred and mixed with the molasses, increasing the possibility of molasses adhering to the surface of the crushed material and improving the uniformity of the feed molasses.
[0008] Optionally, the molasses conveying mechanism includes a conveying motor fixedly connected to the mixing drum, a conveying gear rotatably connected to the inside of the mixing drum, a conveying chain connected to the inside of the mixing drum, and a conveying chain net connected to the conveying chain, the conveying gear is meshedly connected to the conveying chain, the number of the conveying chains is two, the two conveying chains are opposite to each other and parallel, the conveying chain net is connected between the two conveying chains, the conveying chain and the conveying chain net are both located above the stirrer, and the conveying chain and the conveying chain net are both arranged directly above the stirring shaft.
[0009] By adopting the above technical solution, after the conveying motor is started, it drives the conveying gear to rotate, the conveying gear drives the conveying chain to move, and finally drives the conveying chain net to move. When molasses continuously enters the mixing drum, molasses continuously falls on the conveying chain net. When the conveying chain net rotates, molasses falls from the conveying chain net into different positions of the mixing drum, thereby achieving the purpose of improving the uniformity of feed molasses.
[0010] Optionally, the molasses feeding mechanism includes a molasses feed barrel and a pushing assembly connected to the molasses feed barrel, the molasses feed barrel is connected to the mixing barrel, the moving end of the pushing assembly moves toward or away from the mixing barrel, the molasses feed barrel is close to one end of the mixing shaft, the molasses feed barrel is located above the conveying chain network, and the conveying chain network performs a circular motion from the bottom of the molasses feed barrel to the direction away from the molasses feed barrel.
[0011] By adopting the above technical solution, the speed at which molasses enters the mixing drum is increased, and the efficiency of mixing and stirring is improved.
[0012] Optionally, the pushing assembly includes a pushing motor fixedly connected to the molasses feed barrel, a pushing screw rotatably connected to the molasses feed barrel, and the pushing plate slidably connected to the inner wall of the molasses feed barrel, the output end of the pushing motor is coaxially fixedly connected to the end of the pushing screw, the axis of the pushing screw is parallel to the vertical direction, the pushing screw passes through and is threadedly connected to the pushing plate, and the pushing plate moves in a direction close to or away from the stirring shaft.
[0013] By adopting the above technical solution, the pushing motor drives the pushing screw to rotate, and under the limit of the molasses feed barrel, the pushing plate pushes the molasses into the inside of the mixing barrel, thereby accelerating the falling of molasses into the mixing barrel and improving the stirring and mixing efficiency.
[0014] Optionally, the pushing assembly further comprises a pushing guide rod fixedly connected to the molasses feed barrel, the axial direction of the pushing guide rod being parallel to the axial direction of the pushing screw, the pushing guide rod and the pushing screw being respectively arranged on both sides of the pushing plate, and the pushing guide rod passing through and being slidably connected to the pushing plate.
[0015] By adopting the above technical solution, the pushing guide rod makes the movement of the pushing plate more stable.
[0016] Optionally, a scraper is provided inside the mixing drum, and the scraper is located above the conveying chain net. There is a gap between the bottom of the scraper and the top surface of the conveying chain net. The scraper is located on the side of the molasses feed barrel, and the conveying chain net passes under the scraper after passing through the feed port of the molasses feed barrel.
[0017] By adopting the above technical solution, the molasses distribution on the conveying chain network is made more uniform, thereby improving the uniformity of the feed molasses.
[0018] In summary, this application includes at least one of the following beneficial technical effects:
[0019] The molasses conveying mechanism in the present application brings the molasses to different positions of the mixing drum, so that the crushed material has the opportunity to be fully mixed with the molasses, thereby improving the uniformity of the feed molasses;
[0020] The scraper in the present application intercepts the accumulated molasses, improves the uniformity of the distribution of molasses on the conveying chain net, improves the uniformity of the molasses inside the mixing drum, and thus improves the uniformity of the feed molasses;
[0021] The molasses feeding mechanism in the present application accelerates the speed at which molasses enters the mixing drum, thereby improving the mixing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 The present invention discloses a structural diagram of a pelletizer for improving the uniformity of feed molasses.
[0023] Figure 2 This is a partial cross-sectional view intended to emphasize the connection between the molasses delivery mechanism and the mixing drum.
[0024] Figure 3 yes Figure 2 A partial enlarged view of point A in the middle.
[0025] Figure 4 It is a partial cross-sectional view intended to emphasize the structure of the molasses feed mechanism.
[0026] Figure 5 yes Figure 4 A partial enlarged view of point B in the middle.
[0027] Explanation of the accompanying symbols: 1. Granulator body; 11. Feeding assembly; 12. Stirring mechanism; 121. Stirring drum; 122. Stirring shaft; 123. Stirring bar; 2. Molasses feeding mechanism; 21. Molasses feeding drum; 22. Pushing assembly; 221. Pushing motor; 222. Pushing screw; 223. Pushing plate; 224. Pushing guide rod; 3. Molasses conveying mechanism; 31. Conveying motor; 32. Conveying gear; 33. Conveying chain; 34. Conveying chain net; 4. Scraper. DETAILED DESCRIPTION
[0028] The following is combined with Figure 1 -Attached Figure 5 This application is described in further detail.
[0029] At present, in order to improve the uniformity of feed molasses, the embodiment of the present application proposes a pelletizer for improving the uniformity of feed molasses.
[0030] The present application discloses a pelletizer for improving the uniformity of feed molasses. Figure 1 and Figure 2 A granulator for improving the uniformity of feed molasses includes a granulator body 1, a molasses feeding mechanism 2 connected to the granulator body 1, and a molasses conveying mechanism 3 connected to the granulator body 1. The granulator body 1 is provided with a feeding assembly 11 and a stirring mechanism 12. The feeding assembly 11 is connected to the stirring mechanism 12. The feeding assembly 11 conveys the crushed material to the interior of the stirring mechanism 12. The stirring mechanism 12 includes a stirring drum 121, a stirring shaft 122 connected to the interior of the stirring drum 121, and a stirring member 123 connected to the stirring shaft 122. The stirring member 123 is driven by the stirring shaft 122 to mix and stir the feed. The molasses feeding mechanism 2 is connected to the stirring drum 121. The stirring mechanism 12 is connected, and the user feeds molasses from the molasses feeding mechanism 2 into the stirring drum 121, which is convenient for the user to feed. The molasses conveying mechanism 3 is connected to the inside of the stirring mechanism 12, and the bottom of the molasses feeding mechanism 2 is connected to the molasses conveying mechanism 3. The moving end of the molasses conveying mechanism 3 moves along the axial direction of the stirring shaft 122. After the user feeds molasses from the molasses feeding mechanism 2 into the stirring drum 121, the molasses conveying mechanism 3 evenly conveys the molasses to the inside of the stirring drum 121, so that the crushed material has the possibility of being fully stirred and mixed with the molasses, thereby increasing the possibility of molasses adhering to the surface of the crushed material and improving the uniformity of the feed molasses.
[0031] Reference Figure 2 and Figure 3The molasses conveying mechanism 3 includes a conveying motor 31 fixedly connected to the mixing drum 121, a conveying gear 32 rotatably connected to the inside of the mixing drum 121, a conveying chain 33 connected to the inside of the mixing drum 121, and a conveying chain net 34 connected to the conveying chain 33. The conveying gear 32 is meshed and connected to the conveying chain 33. There are two conveying chains 33, and the two conveying chains 33 are opposite to each other and parallel. After the user starts the conveying motor 31, the conveying gear 32 is driven to rotate. The meshing relationship between the conveying gear 32 and the conveying chain 33 drives the conveying chain 33 to move. The conveying chain net 34 is connected between the two conveying chains 33. The conveying chain 33 and the conveying chain net 34 are both located above the agitator 123. The conveying chain 33 and the conveying chain net 34 are both arranged directly above the agitator shaft 122, and the conveying chain net 34 has a half circle. When there is molasses in the conveying chain net 34, the conveying chain net 34 itself will not hinder the molasses from falling into the inside of the mixing drum 121, thereby improving the utilization rate of the molasses. At the same time, after the molasses exists on the conveying chain network 34, the molasses can be transported to different positions inside the mixing drum 121, thereby realizing the transportation of the molasses, improving the uniformity of the molasses distribution, and improving the uniformity of the feed molasses.
[0032] When the user places the feed inside the mixing drum 121 for stirring, the stirrer 123 and the stirring shaft 122 cooperate to mix the feed and molasses. At the same time, when the stirring mechanism 12 is working, the entire device will inevitably vibrate slightly. At this time, the conveying chain network 34 will follow the stirring mechanism 12 to produce a small vibration, thereby accelerating the speed at which molasses enters the mixing drum 121 and improving the stirring and mixing efficiency.
[0033] Reference Figure 3 and Figure 4 The molasses feeding mechanism 2 includes a molasses feeding barrel 21 and a pushing assembly 22 connected to the molasses feeding barrel 21. The molasses feeding barrel 21 is connected to the mixing barrel 121. The moving end of the pushing assembly 22 moves in the direction of approaching or away from the mixing barrel 121. The molasses feeding barrel 21 is close to one end of the mixing shaft 122. The molasses feeding barrel 21 is located above the conveying chain network 34. The conveying chain network 34 performs a circular motion from the bottom of the molasses feeding barrel 21 to the direction away from the molasses feeding barrel 21. The user places the molasses from the molasses feeding barrel 21 into the inside of the mixing barrel 121. The molasses enters the mixing barrel 121 faster through the pushing assembly 22, thereby improving the mixing efficiency.
[0034] Further, refer to Figure 3 and Figure 4The pushing assembly 22 includes a pushing motor 221 fixedly connected to the molasses feed barrel 21, a pushing screw 222 rotatably connected to the molasses feed barrel 21, a pushing plate 223 slidably connected to the inner wall of the molasses feed barrel 21, and a pushing guide rod 224 fixedly connected to the molasses feed barrel 21. The feed port of the molasses feed barrel 21 is located on the side wall. When the user pushes molasses into the interior of the mixing barrel 121, the feed port on the side of the molasses feed barrel 21 will not be blocked by the pushing plate 223, which is convenient for the user to feed. The output end of the pushing motor 221 is coaxially fixedly connected to the pushing screw 222 in the form of a coaxial device. At the end, the axis of the pushing screw 222 is parallel to the vertical direction, the axis of the pushing guide rod 224 is parallel to the axis of the pushing screw 222, the pushing guide rod 224 and the pushing screw 222 are respectively arranged on both sides of the pushing plate 223, the pushing screw 222 passes through and is threadedly connected to the pushing plate 223, the pushing guide rod 224 passes through and is slidably connected to the pushing plate 223, and the pushing plate 223 moves in the direction of approaching or moving away from the stirring shaft 122. The pushing guide rod 224 and the molasses feeding barrel 21 simultaneously limit the pushing plate 223, making the movement of the pushing plate 223 more stable. The pushing plate 223 can push the molasses, assist the molasses to enter the mixing barrel 121, reduce the time that the molasses adheres to the inside of the molasses feeding barrel 21, speed up the molasses to enter the inside of the mixing barrel 121, and improve the mixing efficiency.
[0035] Reference Figure 2 and Figure 3 A scraper 4 is provided inside the mixing drum 121, and the scraper 4 is located above the conveying chain net 34. There is a gap between the bottom of the scraper 4 and the top surface of the conveying chain net 34. The scraper 4 is located on the side of the molasses feeding drum 21, and the conveying chain net 34 passes under the scraper 4 after passing the feeding port of the molasses feeding drum 21. When the pushing plate 223 pushes the molasses to the conveying chain net 34, the molasses accumulates on the conveying chain net. At this time, the conveying chain 34 drives the conveying chain net to pass under the scraper 4, and the bottom of the scraper 4 intercepts the molasses that is higher than the bottom of the scraper 4, so that the molasses can be evenly dispersed inside the mixing drum 121, so that the crushed material in the mixing drum 121 can be covered and mixed with the molasses, thereby achieving the purpose of improving the uniformity of the feed molasses.
[0036] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.
Claims
1. A pelletizer for improving the uniformity of feed molasses, comprising a pelletizer body (1), the pelletizer body (1) being provided with a feed assembly (11) and a stirring mechanism (12), the feed assembly (11) being connected to the stirring mechanism (12), the stirring mechanism (12) comprising a stirring drum (121), a stirring shaft (122) connected to the interior of the stirring drum (121), and a stirring element (123) connected to the stirring shaft (122), characterized in that: A pelletizer for improving the uniformity of feed molasses further comprises a molasses feeding mechanism (2) connected to the pelletizer body (1) and a molasses conveying mechanism (3) connected to the pelletizer body (1), the molasses feeding mechanism (2) being connected to the stirring mechanism (12), the molasses conveying mechanism being connected to the interior of the stirring mechanism (12), the bottom of the molasses feeding mechanism (2) being connected to the molasses conveying mechanism (3), and the moving end of the molasses conveying mechanism (3) moving along the axial direction of the stirring shaft (122).
2. A pelletizer for improving the uniformity of feed molasses according to claim 1, characterized in that: The molasses conveying mechanism (3) includes a conveying motor (31) fixedly connected to the mixing drum (121), a conveying gear (32) rotatably connected to the inside of the mixing drum (121), a conveying chain (33) connected to the inside of the mixing drum (121), and a conveying chain net (34) connected to the conveying chain (33), wherein the conveying gear (32) is meshedly connected to the conveying chain (33), the number of the conveying chains (33) is two, the two conveying chains (33) are opposite to each other and parallel, the conveying chain net (34) is connected between the two conveying chains (33), the conveying chain (33) and the conveying chain net (34) are both located above the stirring rod (123), and the conveying chain (33) and the conveying chain net (34) are both arranged directly above the stirring shaft (122).
3. A pelletizer for improving the uniformity of feed molasses according to claim 2, characterized in that: The molasses feeding mechanism (2) comprises a molasses feeding barrel (21) and a pushing assembly (22) connected to the molasses feeding barrel (21), the molasses feeding barrel (21) is connected to the stirring barrel (121), the moving end of the pushing assembly (22) moves in a direction close to or away from the stirring barrel (121), the molasses feeding barrel (21) is close to one end of the stirring shaft (122), the molasses feeding barrel (21) is located above the conveying chain net (34), and the conveying chain net (34) performs a circular motion from the bottom of the molasses feeding barrel (21) to the direction away from the molasses feeding barrel (21).
4. A pelletizer for improving the uniformity of feed molasses according to claim 3, characterized in that: The pushing assembly (22) includes a pushing motor (221) fixedly connected to the molasses feed barrel (21), a pushing screw (222) rotatably connected to the molasses feed barrel (21), and a pushing plate (223) slidably connected to the inner wall of the molasses feed barrel (21), the output end of the pushing motor (221) is coaxially fixedly connected to the end of the pushing screw (222), the pushing screw (222) passes through and is threadedly connected to the pushing plate (223), the axis of the pushing screw (222) is parallel to the vertical direction, and the pushing plate (223) moves in a direction close to or away from the stirring shaft (122).
5. A pelletizer for improving the uniformity of feed molasses according to claim 4, characterized in that: The pushing assembly (22) further comprises a pushing guide rod (224) fixedly connected to the molasses feeding barrel (21), wherein the axial direction of the pushing guide rod (224) is parallel to the axial direction of the pushing screw rod (222), the pushing guide rod (224) and the pushing screw rod (222) are respectively arranged on both sides of the pushing plate (223), and the pushing guide rod (224) passes through and is slidably connected to the pushing plate (223).
6. A pelletizer for improving the uniformity of feed molasses according to claim 3, characterized in that: A scraper (4) is provided inside the mixing drum (121), and the scraper (4) is located above the conveying chain net (34). There is a gap between the bottom of the scraper (4) and the top surface of the conveying chain net (34). The scraper (4) is located on the side of the molasses feeding drum (21), and the conveying chain net (34) passes through the feed port of the molasses feeding drum (21) and passes under the scraper (4).