Processing device for preparing full sweet potato vermicelli
By adopting the method of electric temperature-controlled boiling and spiral propulsion rod kneading and homogenizing, combined with the linear powder leakage device of the inner and outer tubes, the problems of high energy consumption and the need to freeze the leaked powder of the extrusion-type self-cooking vermicelli machine are solved, the continuous production and uniformity of the vermicelli are realized, and the energy consumption and production costs are reduced.
Patent Information
- Application Number
- CN202422901733.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-11-27
AI Technical Summary
Existing extrusion-type self-cooking vermicelli machines mostly use steam to heat the slurry, which consumes a lot of energy, and the powder leakage device needs to be frozen before it can be loosened and separated, affecting production efficiency and cost.
The electric heating temperature-controlled pulp cooking process is adopted, combined with a spiral propeller kneading and homogenizing, and an inner and outer tube linear powder leakage device is used to achieve continuous and uniform powder leakage, simplify the process flow and reduce energy consumption.
The continuous assembly line operation of vermicelli is realized, which reduces energy consumption. The vermicelli is uniform in thickness and non-sticky. It does not need to be frozen and can be directly dried or dried, which simplifies the process and reduces production costs.
Smart Images
Figure CN223349598U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of vermicelli processing, in particular to a processing device for preparing whole sweet potato vermicelli. Background Art
[0002] Vermicelli noodles are a traditional Chinese food with broad market prospects. Currently, the following types of vermicelli machines are commonly used on the market: the traditional colander-type vermicelli machine, the extrusion-type self-cooking vermicelli machine, the coating-type cutting vermicelli machine, and the automated vermicelli production line. Extrusion-type self-cooking vermicelli machines typically use steam to heat the batter, requiring a boiler to generate steam, resulting in high energy consumption. Furthermore, the vermicelli produced by the extrusion-type self-cooking vermicelli machine requires freezing to loosen and separate the noodles. Utility Model Content
[0003] In view of this, the utility model aims to propose a processing device for preparing whole sweet potato vermicelli, so as to solve the problem that the existing extrusion-type self-cooking vermicelli machines mostly use steam to heat the slurry, which consumes a lot of energy, and the vermicelli produced by the powder leakage device of the extrusion-type self-cooking vermicelli machine needs to be frozen before it can be loosened and separated.
[0004] To achieve the above-mentioned objectives, the utility model adopts the following technical solutions: a processing device for preparing whole sweet potato vermicelli, which includes a heating and boiling powder main unit and a powder leakage device, the heating and boiling powder main unit includes an extrusion barrel, a heating barrel, a spiral propeller and a regulating valve, the spiral propeller includes a spiral propeller rod and a motor, the spiral propeller rod is rotatably arranged in the extrusion barrel, the output end of the motor is connected to one end of the spiral propeller rod and drives the spiral propeller rod to rotate, the inlet end of the extrusion barrel is provided with a feed port, the outlet end of the extrusion barrel passes through the barrel body of the heating barrel and is connected to the regulating valve, the heating barrel is provided with a temperature controller, the powder leakage device includes an inner tube and an outer tube, one end of the inner tube is connected to the outlet end of the regulating valve, the outer tube is sleeved on the outside of the inner tube, a plurality of first through holes are linearly and evenly opened on the side wall of the inner tube along the length direction of the inner tube, and a plurality of second through holes are linearly and evenly opened on the side wall of the outer tube along the length direction of the outer tube.
[0005] Furthermore, one end of the spiral propulsion rod and the output end of the motor are both provided with pulleys, and the two pulleys are connected by a belt transmission.
[0006] Furthermore, an inner joint is provided at one end of the inner tube, one end of the inner joint is cooperatively connected to the regulating valve, and the other end of the inner joint is cooperatively connected to one end of the outer tube.
[0007] Furthermore, the other end of the outer tube is provided with an external joint, and a tightening screw is threaded onto the external joint, and one end of the tightening screw is screwed into the inner cavity of the inner tube through one end of the inner tube.
[0008] Furthermore, the heating and cooking powder host also includes a host support frame, and the extruding cylinder, heating barrel and motor are all arranged on the host support frame.
[0009] Furthermore, the heating barrel is provided with a liquid inlet and a liquid outlet.
[0010] Furthermore, the outer side of the heating barrel is wrapped with a heat-insulating layer.
[0011] Furthermore, the aperture of the first through hole is larger than the aperture of the second through hole.
[0012] Compared with the prior art, the beneficial effects of the present invention are:
[0013] 1. The utility model provides a processing device for preparing whole sweet potato vermicelli. The device adopts electric heating temperature control to cook the slurry, and a spiral propulsion rod to knead and homogenize the slurry. The slurry does not need to be boiled or steamed, and the product is ready when it leaves the machine. The linear powder leakage device with inner and outer tubes can achieve continuous and uniform powder leakage. The vermicelli is uniform in thickness and non-sticky. There is no need to freeze the powder and separate it into strips. It is not affected by seasonal climate and can be directly picked up and aired or dried. The process flow is simplified and continuous assembly line operation and mass production of vermicelli are realized.
[0014] 2. The utility model provides a processing device for preparing whole sweet potato vermicelli, which adopts an electric temperature-controlled slurry cooking process. The temperature controller heats and cooks the slurry in the extrusion barrel through the heat conductor in the heating barrel. Compared with the existing extrusion-type self-cooking vermicelli machine steam heating method, it reduces energy consumption and reduces costs. Different liquid heat conductors can be added to the heating barrel according to different heating requirements, and the temperature controller is used to adjust and control the heating temperature. The heating temperature can reach 95-160°C, which meets the gelatinization temperature of different types of whole potato vermicelli. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The accompanying drawings, which constitute part of the present invention, are intended to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are intended to explain the present invention and do not constitute an improper limitation of the present invention. In the accompanying drawings:
[0016] Figure 1 This is a schematic diagram of the overall structure of a processing device for preparing whole sweet potato vermicelli according to the present invention;
[0017] Figure 2 This is a schematic structural diagram of an inner tube in a processing device for preparing whole sweet potato vermicelli according to the present invention;
[0018] Figure 3 The utility model is a schematic structural diagram of an outer tube in a processing device for preparing whole sweet potato vermicelli.
[0019] 1-main machine support frame, 2-liquid inlet, 3-feeding port, 4-extrusion barrel, 5-screw propulsion rod, 6-pulley, 7-motor, 8-temperature controller, 9-heating barrel, 10-regulating valve, 11-powder leakage device, 110-inner tube, 111-inner joint, 112-outer tube, 113-outer joint, 114-tightening screw. DETAILED DESCRIPTION
[0020] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely explain the technical solutions in the embodiments of the present invention. It should be noted that the embodiments and features in the embodiments of the present invention can be combined with each other in the absence of conflict, and the embodiments described are only part of the embodiments of the present invention, not all of the embodiments.
[0021] See also Figure 1-3 Describing this embodiment, a processing device for preparing whole sweet potato vermicelli, which includes a heating and boiling powder main unit and a powder leakage device 11, the heating and boiling powder main unit includes an extrusion barrel 4, a heating barrel 9, a spiral propeller and a regulating valve 10, the spiral propeller includes a spiral propeller rod 5 and a motor 7, the spiral propeller rod 5 is rotatably arranged in the extrusion barrel 4, and is used to push the slurry in the extrusion barrel 4, the output end of the motor 7 is connected to one end of the spiral propeller rod 5 and drives the spiral propeller rod 5 to rotate, the inlet end of the extrusion barrel 4 is provided with a feed port 3, the feed port 3 is used to add slurry to the extrusion barrel 4, the outlet end of the extrusion barrel 4 passes through the barrel body of the heating barrel 9 and is connected to a regulating valve 10, the regulating valve 10 is used to adjust the slurry flow from the outlet end of the extrusion barrel 4 to the powder leakage device 11 Speed, the heating barrel 9 is provided with a temperature controller 8, the powder leakage device 11 includes an inner tube 110 and an outer tube 112, one end of the inner tube 110 is connected to the outlet end of the regulating valve 10, the outer tube 112 is sleeved on the outside of the inner tube 110, and a plurality of first through holes are linearly and evenly opened on the side wall of the inner tube 110 along the length direction of the inner tube 110, and a plurality of second through holes are linearly and evenly opened on the side wall of the outer tube 112 along the length direction of the outer tube 112, the aperture of the first through hole is larger than the aperture of the second through hole, the material in the inner tube 110 is initially leaked through the first through hole of the inner tube 110 and then enters the outer tube 112, and then the material after the first leakage is subjected to a secondary equilibrium rate uniform leakage molding through the second through hole on the outer tube 112.
[0022] This embodiment adopts electric heating temperature control to cook the slurry, and the spiral propulsion rod 6 kneads and presses the slurry to make it uniform. There is no need to boil the slurry in water or heat it with steam, and the slurry is ready when it comes out of the machine. The linear powder leakage device of the inner tube 110 and the outer tube 112 can achieve continuous and uniform powder leakage, and the vermicelli formed after passing through the second through hole of the outer tube 112 is uniform in thickness and non-sticky. There is no need to freeze the powder and separate it into strips, and it is not affected by seasonal climate. It can be directly picked up and dried in the sun or in the oven, which simplifies the process flow and realizes continuous assembly line operation and mass production of vermicelli.
[0023] In this embodiment, an electric temperature-controlled slurry cooking process is adopted. The temperature controller 8 heats and cooks the slurry in the extrusion barrel 4 through the liquid heat conductor in the heating barrel 9. Compared with the steam heating method of the existing extrusion-type self-cooking vermicelli machine, it reduces energy consumption and reduces costs. Different liquid heat conductors can be added to the heating barrel 9 according to different heating requirements, and the temperature controller 8 is used to adjust and control the heating temperature. The heating temperature can reach 95-160°C to meet the gelatinization temperature of different types of whole potato vermicelli. The temperature controller 8 described in this embodiment is a prior art and will not be described here.
[0024] In this embodiment, one end of the spiral propulsion rod 5 and the output end of the motor 7 are both provided with pulleys 6, and the two pulleys 6 are connected by a belt transmission, and the motor 7 drives the rotation of the spiral propulsion rod 5 through the belt.
[0025] In this embodiment, an inner joint 111 is provided at one end of the inner tube 110. One end of the inner joint 111 is connected to the regulating valve 10, and the other end of the inner joint 111 is connected to one end of the outer tube 112. The inner joint 111 is used to connect the inner tube 110 and the regulating valve 10 as well as the inner tube 110 and the outer tube 112.
[0026] In this embodiment, the other end of the outer tube 112 is provided with an external joint 113, and a tightening screw 114 is threaded on the external joint 113. One end of the tightening screw 114 is screwed into the inner cavity of the inner tube 110 through one end of the inner tube 110. Since the slurry enters the inner tube 110 from one end of the inner tube 110 through the regulating valve 10, the pressure of the slurry at both ends of the inner tube 110 is different, resulting in uneven powder leakage from the inner tube 110. The slurry pressure at the other end of the inner tube 110 is adjusted by rotating the tightening screw 114, so that the pressure of the slurry in the inner tube 110 is the same, thereby making the powder leakage from the inner tube 110 uniform.
[0027] The heating and cooking powder host in this embodiment further includes a host support frame 1, and the extruding cylinder 4, the heating barrel 9 and the motor 7 are all arranged on the host support frame 1. The host support frame 1 is used to fix and support the heating and cooking powder host.
[0028] In this embodiment, the heating barrel 9 is provided with a liquid inlet 2 and a liquid discharge port. The liquid inlet 2 is used to add liquid thermal conductor into the heating barrel 9, and the liquid discharge port is used to discharge the liquid thermal conductor. The positions of the liquid inlet 2 and the liquid discharge port on the heating barrel 9 can be adjusted according to actual needs.
[0029] In this embodiment, the outer side of the heating barrel 9 is wrapped with a heat-insulating layer, which plays a role in keeping the heating barrel 9 warm.
[0030] In this embodiment, a liquid level indicator may be provided on the outside of the heating barrel 9 to monitor the amount of thermal conductive agent added to the heating barrel 9 .
[0031] In this embodiment, the shape and size of the second through hole can be adaptively adjusted and replaced according to the different thicknesses of vermicelli actually produced.
[0032] The working principle of this embodiment is as follows:
[0033] The liquid heat conductor is added to the heating barrel 9 through the liquid inlet 2 and heated to the required temperature. Then the prepared whole potato slurry enters the extrusion barrel 4 through the feed port 3, and the spiral propeller 5 pushes the slurry slowly through the heating barrel 9. The temperature controller 8 heats and cooks the slurry in the extrusion barrel 4 through the liquid heat conductor in the heating barrel 9 to become clinker. The clinker enters the inner tube 110 after passing through the regulating valve 10. The clinker in the inner tube 110 is initially leaked through the first through hole of the inner tube 110 and then enters the outer tube 112. The material after the first leakage is then leaked for a second time at a balanced rate through the second through hole on the outer tube 112. The vermicelli can be directly dried on the rod, and then cut and packaged.
[0034] The embodiments of the present invention disclosed above are intended only to illustrate the present invention. These embodiments do not exhaust all details, nor do they limit the present invention to the specific embodiments described. Numerous modifications and variations are possible based on the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention.
Claims
1. A processing device for preparing whole sweet potato vermicelli, characterized in that: It comprises a heating and cooking powder main unit and a powder leakage device (11), wherein the heating and cooking powder main unit comprises an extruding barrel (4), a heating barrel (9), a screw propeller and a regulating valve (10), wherein the screw propeller comprises a screw propeller rod (5) and a motor (7), wherein the screw propeller rod (5) is rotatably arranged in the extruding barrel (4), wherein the output end of the motor (7) is connected to one end of the screw propeller rod (5) and drives the screw propeller rod (5) to rotate, wherein the inlet end of the extruding barrel (4) is provided with a feeding port (3), and the outlet end of the extruding barrel (4) passes through the barrel body of the heating barrel (9) and is connected to the feeding port (3). The heating barrel (9) is connected to a regulating valve (10), and a temperature controller (8) is provided on the heating barrel (9). The powder leakage device (11) comprises an inner tube (110) and an outer tube (112). One end of the inner tube (110) is connected to the outlet end of the regulating valve (10), and the outer tube (112) is sleeved on the outer side of the inner tube (110). A plurality of first through holes are uniformly opened on the side wall of the inner tube (110) along the length direction of the inner tube (110), and a plurality of second through holes are uniformly opened on the side wall of the outer tube (112) along the length direction of the outer tube (112).
2. A processing device for preparing whole sweet potato vermicelli according to claim 1, characterized in that: One end of the spiral propulsion rod (5) and the output end of the motor (7) are both provided with pulleys (6), and the two pulleys (6) are connected via a belt transmission.
3. A processing device for preparing whole sweet potato vermicelli according to claim 1, characterized in that: One end of the inner tube (110) is provided with an inner joint (111), one end of the inner joint (111) is connected to the regulating valve (10), and the other end of the inner joint (111) is connected to one end of the outer tube (112).
4. A processing device for preparing whole sweet potato vermicelli according to claim 3, characterized in that: The other end of the outer tube (112) is provided with an external joint (113), and a tightening screw (114) is screwed onto the external joint (113), and one end of the tightening screw (114) is screwed into the inner cavity of the inner tube (110) through one end of the inner tube (110).
5. A processing device for preparing whole sweet potato vermicelli according to claim 1, characterized in that: The heating and cooking powder host also includes a host support frame (1), and the extrusion cylinder (4), heating barrel (9) and motor (7) are all arranged on the host support frame (1).
6. A processing device for preparing whole sweet potato vermicelli according to claim 1, characterized in that: The heating barrel (9) is provided with a liquid inlet (2) and a liquid outlet.
7. A processing device for preparing whole sweet potato vermicelli according to claim 1, characterized in that: The outer side of the heating barrel (9) is wrapped with a heat-insulating layer.
8. A processing device for preparing whole sweet potato vermicelli according to claim 1, characterized in that: The aperture of the first through hole is larger than the aperture of the second through hole.