Distillation kettle with steam recovery mechanism

Abstract

The utility model relates to the technical field of chemical engineering, in particular to a distillation kettle with a steam recovery mechanism, which comprises a cylinder, a transverse pipe is arranged on the top end wall of the cylinder through a plurality of connecting pipes, an air inlet pipe is arranged at the top end of the outer wall of the transverse pipe, and a liquid discharge pipe is arranged on the bottom end wall of the cylinder; the inner wall of the left side of the cylinder is rotationally connected with a round rod through a first sealing bearing, a first shell is arranged on the left side wall of the cylinder, the left side end of the round rod extends into the first shell, and a drainage pipe is arranged on the outer wall of the first shell. A second shell is arranged on the right side wall of the cylinder, a water inlet pipe is arranged on the outer wall of the second shell, a motor is arranged on the side wall of the second shell, and rotating rods are rotationally connected to the inner walls of the left side and the right side of the second shell through second sealing bearings. In the stirring process of the rotatable condensation pipe set, the contact position and angle of steam and the condensation pipes can be continuously changed, heat exchange between the steam and the condensation pipes is more sufficient, compared with a traditional fixed condensation pipe, the dynamic contact mode greatly increases the heat exchange area and frequency, and therefore the condensation speed of the steam is increased.

Description

Technical Field

[0001] The utility model relates to the technical field of chemical industry, in particular to a distillation kettle with a steam recovery mechanism. Background Art

[0002] With the continuous development of industrial technology, stills are increasingly used in the chemical, pharmaceutical and other fields. During operation, stills generate large amounts of steam. Directly discharging this steam into the atmosphere not only wastes energy but also pollutes the environment. Therefore, recycling the steam generated by stills is of great practical significance.

[0003] At present, there are some technical solutions for the recovery of steam from distillation kettles. Among them, the utility model patent with application number 2023229722674 adopts a solution in which the steam serpentines in a recovery box to condense. However, this solution has certain limitations. Because the steam serpentines in the recovery box, its flow path is long, resulting in a slow steam flow rate. This not only affects the efficiency of condensation, but may also make the entire steam recovery process take longer, reducing production efficiency. In addition, the slower steam flow rate may also cause some steam to be discharged from the recovery system without being fully condensed, thereby reducing the steam recovery rate.

[0004] In order to solve the problems existing in the prior art and improve the efficiency and utilization rate of steam recovery of a distillation kettle, the utility model proposes a distillation kettle with a steam recovery mechanism. Utility Model Content

[0005] In order to solve the above problems, the utility model designs a distillation kettle with a steam recovery mechanism.

[0006] In order to achieve the above technical objectives and the above technical effects, the present invention is implemented through the following technical solutions:

[0007] A distillation kettle with a steam recovery mechanism comprises a cylinder, a top wall of the cylinder is provided with a transverse pipe via a plurality of connecting pipes, an outer top end of the transverse pipe is provided with an air inlet pipe, and a bottom wall of the cylinder is provided with a liquid discharge pipe;

[0008] The left inner wall of the cylinder is rotatably connected to a round rod via a sealed bearing. A shell is provided on the left wall of the cylinder, and the left end of the round rod extends into the shell. A drain pipe is provided on the outer wall of the shell.

[0009] A second shell is provided on the right side wall of the cylinder, a water inlet pipe is provided on the outer wall of the second shell, a motor is provided on the side wall of the second shell, the left and right inner walls of the second shell are rotatably connected with a rotating rod through a second sealed bearing, and the right end of the rotating rod is fixedly connected to the output end of the motor through a coupling, a through hole is opened through the outer wall of the rotating rod, and the left end of the rotating rod extends into the cylinder, the inner ends between the round rod and the rotating rod are provided with circular plates, and a plurality of water pipes are provided on the inner walls between the circular plates.

[0010] Furthermore, the connecting pipes are arranged at intervals on the top of the outer wall of the cylinder from left to right.

[0011] Furthermore, the outer ring of the second sealed bearing is fixedly connected to the inner wall of the second housing via a bearing seat, and the inner ring of the second sealed bearing is interference fit connected to the outer wall of the rotating rod.

[0012] Furthermore, the water pipes are arranged between the circular plates with circumferential gaps.

[0013] Furthermore, the water inlet pipe, the second shell, the rotating rod, the circular plate, the water guide pipe, the circular rod, the first shell and the drain pipe are connected.

[0014] The beneficial effects of the utility model are:

[0015] The rotatable condenser tube group can continuously change the contact position and angle between the steam and the condenser tube during the stirring process, making the heat exchange between the steam and the condenser tube more sufficient. Compared with traditional fixed condenser tubes, this dynamic contact method greatly increases the area and frequency of heat exchange, thereby accelerating the condensation speed of steam;

[0016] The rotating condenser tube can destroy the thermal boundary layer formed by steam on the surface of the condenser tube. The thermal boundary layer is an area with a large temperature gradient, which will hinder the transfer of heat. Through continuous stirring, the thermal boundary layer is continuously destroyed and renewed, reducing thermal resistance, improving heat transfer efficiency, and allowing steam to condense into liquid faster;

[0017] The stirring action of the rotatable condenser tube group inside the cylinder can make the steam more evenly distributed throughout the space, avoiding the accumulation of steam in local areas, thus ensuring that the steam in all parts can fully contact the condenser tubes and achieve uniform condensation. This helps to improve the quality consistency of the condensed product and reduce local overheating or overcooling caused by uneven condensation;

[0018] The rotatable condenser tube group can automatically adjust the stirring speed and intensity according to the changes in steam flow. When the steam flow is large, the condenser tube group can speed up the rotation speed to enhance the condensation effect; when the steam flow is small, the condenser tube group can appropriately reduce the rotation speed to avoid excessive condensation and energy waste. This adaptive feature enables the equipment to better adapt to different production conditions and improves the flexibility and reliability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0020] Figure 1 This is a schematic diagram of the structure of the utility model;

[0021] Figure 2 This is a schematic diagram of the main structure of the present invention.

[0022] In the accompanying drawings, the components represented by the reference numerals are as follows:

[0023] 1. Cylinder, 2. Connecting pipe, 3. Horizontal pipe, 4. Air inlet pipe, 5. Drain pipe, 6. Sealed bearing 1, 7. Round rod, 8. Shell 1, 9. Drain pipe, 10. Shell 2, 11. Water inlet pipe, 12. Motor, 13. Sealed bearing 2, 14. Rotating rod, 15. Through hole, 16. Round plate, 17. Water guide pipe. DETAILED DESCRIPTION

[0024] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] See Figure 1-2 As shown, a distillation kettle with a steam recovery mechanism includes a cylinder 1, a transverse pipe 3 is provided on the top wall of the cylinder 1 through multiple connecting pipes 2, an air inlet pipe 4 is provided on the top of the outer wall of the transverse pipe 3, and a liquid discharge pipe 5 is provided on the bottom end wall of the cylinder 1;

[0026] The left inner wall of the cylinder 1 is rotatably connected to a round rod 7 via a sealed bearing 6. A housing 8 is provided on the left side wall of the cylinder 1, and the left end of the round rod 7 extends into the housing 8. A drain pipe 9 is provided on the outer wall of the housing 8.

[0027] A shell 2 10 is provided on the right side wall of the cylinder 1, a water inlet pipe 11 is provided on the outer wall of the shell 2 10, a motor 12 is provided on the side wall of the shell 2 10, and the left and right inner walls of the shell 2 10 are rotatably connected to a rotating rod 14 through a sealed bearing 2 13, and the right end of the rotating rod 14 is fixedly connected to the output end of the motor 12 through a coupling, a through hole 15 is opened through the outer wall of the rotating rod 14, and the left end of the rotating rod 14 extends into the cylinder 1, and the inner ends between the round rod 7 and the rotating rod 14 are provided with circular plates 16, and a plurality of water pipes 17 are provided on the inner walls between the circular plates 16.

[0028] Furthermore, the connecting pipes 2 are arranged at intervals from left to right at the top of the outer wall of the cylinder 1 , and the steam is transported into the horizontal pipe 3 through the air inlet pipe 4 and evenly transported into the interior of the cylinder 1 through multiple connecting pipes 2 .

[0029] Furthermore, the outer ring of the sealing bearing 2 13 is fixedly connected to the inner wall of the housing 2 10 through the bearing seat, and the inner ring of the sealing bearing 2 13 is interference fit connected to the outer wall of the rotating rod 14, and the sealing bearing 2 13 fixes and seals the rotating rod 14.

[0030] Furthermore, the water pipe 17 is arranged between the circular plates 16 with a circumferential gap. The motor 12 prompts the rotating rod 14 to drive the circular plate 16, the water pipe 17 and the circular rod 7 to rotate. The rotation of the water pipe 17 stirs the steam inside the cylinder 1, so that the steam rotates and fully contacts the water pipe 17, increasing the contact area and improving the condensation efficiency.

[0031] Furthermore, the water inlet pipe 11, the second shell 10, the rotating rod 14, the circular plate 16, the water guide pipe 17, the circular rod 7, the shell 1 8 and the drain pipe 9 are connected. The condensed liquid is injected into the second shell 10 through the water inlet pipe 11, enters the rotating rod 14 and the circular plate 16 through the through hole 15, enters the multiple water guide pipes 17 through the circular plate 16, and after flowing through the water guide pipes 17, enters the shell 1 8 through the circular plate 16 and the circular rod 7 on the left, and is discharged through the drain pipe 9. The steam contacts the water guide pipe 17 in the cylinder 1, and the steam is condensed.

[0032] According to the personnel in this field, all electrical components and parts in this case are universal standard parts or parts known to technical personnel in this field. Their structures and principles can be known to technical personnel through technical manuals or through conventional experimental methods. The models are compatible with this solution and can operate normally. All electrical components in this case are connected to their compatible power supplies through wires, and according to actual conditions, appropriate controllers are selected to meet control requirements. The specific connection and control sequence should refer to the following working principle. The electrical connection is completed in the order of working between the electrical components. The detailed connection means are well known in this field and will not be explained in detail for electrical control.

[0033] A specific application of this embodiment is:

[0034] During use, the condensed liquid is injected into the shell 2 10 through the water inlet pipe 11, enters the rotating rod 14 and the circular plate 16 through the through hole 15, enters the multiple water pipes 17 through the circular plate 16, and after circulating through the water pipe 17, enters the shell 1 8 through the circular plate 16 and the round rod 7 on the left, and is discharged through the drain pipe 9. The steam is transported into the horizontal pipe 3 through the air inlet pipe 4 and evenly transported into the interior of the cylinder 1 through multiple connecting pipes 2. The steam is condensed through the inner wall of the cylinder 1. The steam contacts the water pipe 17 in the cylinder 1 and is condensed again. The motor 12 prompts the rotating rod 14 to drive the circular plate 16, the water pipe 17 and the round rod 7 to rotate. The steam inside the cylinder 1 is stirred by the rotation of the water pipe 17, so that the steam rotates and fully contacts the water pipe 17, increasing the contact area and improving the condensation efficiency. The condensed water is discharged and collected through the drain pipe 5 at the bottom.

[0035] Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Any changes, modifications, additions or substitutions made by ordinary technicians in this technical field within the essential scope of the present invention should fall within the scope of protection of the present invention.

Claims

1. A distillation kettle with a steam recovery mechanism, characterized in that: comprising a cylinder (1), A transverse tube (3) is provided on the top end wall of the cylinder (1) through a plurality of connecting tubes (2); an air inlet tube (4) is provided on the top end of the outer wall of the transverse tube (3); and a liquid discharge tube (5) is provided on the bottom end wall of the cylinder (1); The left inner wall of the cylinder (1) is rotatably connected to a round rod (7) via a sealed bearing (6), a shell (8) is provided on the left side wall of the cylinder (1), and the left end of the round rod (7) extends into the shell (8), and a drain pipe (9) is provided on the outer wall of the shell (8); A second shell (10) is provided on the right side wall of the cylinder (1), a water inlet pipe (11) is provided on the outer wall of the second shell (10), a motor (12) is provided on the side wall of the second shell (10), the left and right inner walls of the second shell (10) are rotatably connected to a rotating rod (14) through a second sealing bearing (13), and the right end of the rotating rod (14) is fixedly connected to the output end of the motor (12) through a coupling, a through hole (15) is opened through the outer wall of the rotating rod (14), and the left end of the rotating rod (14) extends into the cylinder (1), the inner ends between the round rod (7) and the rotating rod (14) are both provided with a circular plate (16), and a plurality of water guide pipes (17) are provided on the inner side walls between the circular plates (16).

2. The distillation kettle with a steam recovery mechanism according to claim 1, characterized in that: The connecting pipes (2) are arranged at intervals on the top of the outer wall of the cylinder (1) from left to right.

3. The distillation kettle with a steam recovery mechanism according to claim 1, characterized in that: The outer ring of the second sealing bearing (13) is fixedly connected to the inner wall of the second housing (10) through a bearing seat, and the inner ring of the second sealing bearing (13) is connected to the outer wall of the rotating rod (14) by interference fit.

4. The distillation kettle with a steam recovery mechanism according to claim 1, characterized in that: The water conduits (17) are arranged between the circular plates (16) with circumferential gaps.

5. The distillation kettle with a steam recovery mechanism according to claim 1, characterized in that: The water inlet pipe (11), the second shell (10), the rotating rod (14), the circular plate (16), the water guide pipe (17), the circular rod (7), the first shell (8) and the drain pipe (9) are connected.

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