Purification device in chemical reagent production

The distillation system and multi-stage filtration components combined with a rotating heating barrel and a vacuum pump solve the problems of concentrated heating area and low filtration efficiency, and achieve efficient and rapid purification and high-purity production of chemical reagents.

CN223351025UActive Publication Date: 2025-09-19WUHAN SHANGFEI BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422513153.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-17
Publication Date
2025-09-19
Estimated Expiration
2034-10-17

AI Technical Summary

Technical Problem

The concentrated heating area in existing chemical reagent purification devices leads to low heating efficiency and large heat loss, and the filtration process cannot effectively remove ionic impurities, affecting product quality and purity.

Method used

The distillation system uses a rotating heating barrel and a vacuum pump to reduce the boiling point and accelerate evaporation through uniform heating and vacuum. At the same time, a multi-stage filtration component including a fine fiber filter, activated carbon and ion exchange resin is used to remove impurities.

Benefits of technology

It achieves efficient and rapid purification of chemical reagents, improves heating efficiency, reduces heat loss, effectively removes ionic impurities, and improves product purity and production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of purification devices, and discloses a purification device in chemical reagent production, which comprises a base station, the top of the base station is fixedly connected with a driving motor, the output end of the driving motor is fixedly connected with a heating barrel, the top of the base station is fixedly connected with a support arm, and the side wall of the support arm is fixedly connected with a connecting arm. The inner wall of the connecting arm is rotatably connected with a rotating column, the outer wall of the rotating column is fixedly connected with shroud rings, a distillation retort is slidably connected between the shroud rings, the distillation retort is slidably connected to the inner wall of the heating barrel, the top of the distillation retort is fixedly connected with an input pipe, a vacuum pump and a liquid suction pump, and the output end of the liquid suction pump is fixedly connected with an output pipe. According to the utility model, the distillation retort is placed in the heating barrel, the driving motor drives the heating barrel to rotate and heat after the distillation retort is fixed, the vacuum pump exhausts air, and steam enters the condensation tank through the condensation pipe and the water delivery pipe, so that the device solves the problems of concentrated heating area and low efficiency of traditional distillation purification, reduces heat loss and improves the heating efficiency.
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Description

Technical Field

[0001] The utility model relates to the technical field of purification devices, in particular to a purification device in the production of chemical reagents. Background Art

[0002] In the production process of chemical reagents, purification is a crucial link. High-purity chemical reagents play a key role in many fields such as scientific research, pharmaceutical manufacturing, and the electronics industry. With the continuous development of various industries, the purity requirements for chemical reagents are getting higher and higher. Traditional purification methods and devices are gradually unable to meet the needs. Therefore, the development of efficient and accurate chemical reagent purification devices has become an important topic in the current chemical field. New purification devices need to improve purification efficiency while reducing energy consumption and reducing impurity residues to adapt to the ever-evolving market demand.

[0003] Common chemical reagent purification devices mainly use a simple combination of distillation and filtration. The distillation part usually heats the chemical reagent to boiling, turning the volatile components into steam, and then cools the steam into liquid through a condenser to achieve preliminary separation. The filtration part mostly uses a single filter medium, such as filter paper or filter mesh, to simply filter the distilled reagent to remove solid particulate impurities. The technical principle of this traditional device is relatively simple, relying on the differences in the physical properties of the substances for separation.

[0004] The chemical reagent purification device in the prior art has the problem of concentrated heating area during the distillation process, which leads to low heating efficiency. Since the heating is concentrated at the bottom, the temperature distribution inside the reagent is uneven. Some reagents may decompose or deteriorate due to local overheating, affecting product quality. At the same time, the concentrated heating area also causes large heat loss, and more energy is required to maintain the distillation process. This uneven heating method will also affect the steam generation speed and quality, thereby reducing the working efficiency of the entire purification device. In addition, the traditional device also has deficiencies in the filtration link and cannot effectively remove ionic impurities, further affecting the purity of the chemical reagent. For this reason, a purification device for chemical reagent production is proposed to solve the above problems. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a purification device for chemical reagent production, aiming to improve the problems of concentrated heating area and low heating efficiency in the distillation purification method in the existing technology.

[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0007] The purification device for chemical reagent production includes a base, a side wall of the base is provided with a control component, the control component is used to observe and control equipment parameters, the top of the base is fixedly connected to a drive motor, the output end of the drive motor is fixedly connected to a heating barrel, the top of the base is fixedly connected to a bracket arm, the side wall of the bracket arm is fixedly connected to a connecting arm, the inner wall of the connecting arm is rotatably connected to a rotating column, the outer wall of the rotating column is fixedly connected to a hoop, one end of the hoop is fixedly connected to a connecting plate, a locking hole is provided inside the connecting plate, a locking column is slidably connected to the inner wall of the locking hole, one end of the locking column is fixedly connected to a knob, a distillation tank is slidably connected between the hoops, the distillation tank is slidably connected to the inner wall of the heating barrel, the top of the distillation tank is fixedly connected to an input pipe, a vacuum pump and a suction pump, the output end of the suction pump is fixedly connected to an output pipe, the side wall of the output pipe is provided with a filter component, the filter component is used to remove ionic impurities in the solution, the side wall of the distillation tank is provided with a distillation component, and the distillation component is used to collect steam and condensed water generated during the heating process;

[0008] As a further description of the above technical solution:

[0009] The control assembly includes a console fixedly connected to the side wall of the base;

[0010] As a further description of the above technical solution:

[0011] The distillation assembly includes a condensation tank, and a water pipe is fixedly connected to the top of the condensation tank;

[0012] As a further description of the above technical solution:

[0013] One end of the water delivery pipe is fixedly connected to a condenser, and the condenser is fixedly connected to the outer wall of the distillation tank;

[0014] As a further description of the above technical solution:

[0015] The filter assembly includes a filter, a receiving barrel is provided at the bottom of the filter, a support frame is fixedly connected to the side wall of the filter, and the bottom of the support frame is fixedly connected to the top of the base;

[0016] As a further description of the above technical solution:

[0017] A booster pump is fixedly connected to the top of the filter, the input end of the booster pump is fixedly connected to one end of the output pipe, and the output end of the booster pump is fixedly connected to the inside of the filter;

[0018] As a further description of the above technical solution:

[0019] The filter inner wall is fixedly connected to filter layer 1, filter layer 2 and filter layer 3, and the filter inner wall is fixedly connected to a support arm;

[0020] As a further description of the above technical solution:

[0021] The side wall of the support arm is fixedly connected with a push rod device, the output end of the push rod device is fixedly connected with a movable rod, one end of the movable rod is fixedly connected with a piston, and the piston is slidably connected to the inner wall of the filter.

[0022] The utility model has the following beneficial effects:

[0023] 1. In the utility model, the distillation pot is first placed in the heating barrel, the hoop is closed, the locking column is placed in the locking hole of the connecting plate, and the knob is manually rotated to fix the distillation pot. Then the driving motor drives the heating barrel to rotate and heat. At the same time, the vacuum pump works to evacuate the inside of the distillation pot, and the generated steam enters the condenser pot through the condenser and the water pipe. The device efficiently and quickly purifies chemical reagents, solves the problems of concentrated heating area and low heating efficiency in traditional distillation purification methods, reduces heat loss, and improves heating efficiency.

[0024] 2. In the present invention, the chemical reagent enters the booster pump from the output pipe, and the booster pump pumps the reagent into the filter. The reagent passes through the filter layer 1 and the filter layer 2 in sequence, and then flows into the space between the filter layer 2 and the filter layer 3. At this time, the push rod pushes the movable rod to move, and the movable rod pushes the piston to move, squeezing out the solvent and passing through the filter layer 3, and finally flowing into the receiving barrel, thereby achieving the effect of quickly filtering ionic impurities in the chemical reagent, solving the problems of low efficiency and poor effect of traditional filtration methods, improving the purity and production efficiency of chemical reagents, and ensuring product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is a three-dimensional schematic diagram of the purification device for chemical reagent production proposed by the present invention;

[0026] Figure 2 This is a schematic diagram of the distillation tank structure of the purification device for chemical reagent production proposed by the utility model;

[0027] Figure 3 This is a schematic diagram of the heating barrel structure of the purification device for chemical reagent production proposed by the present invention;

[0028] Figure 4 for Figure 3 A magnified schematic diagram of point A;

[0029] Figure 5 This is a schematic diagram of the filter structure of the purification device in chemical reagent production proposed by the present invention.

[0030] Legend:

[0031] 1. Base; 2. Control console; 3. Drive motor; 4. Support arm; 5. Connecting arm; 6. Rotating column; 7. Hoop; 8. Connecting plate; 9. Locking hole; 10. Locking column; 11. Knob; 12. Heating barrel; 13. Distillation tank; 14. Inlet pipe; 15. Vacuum pump; 16. Condenser; 17. Water pipe; 18. Condenser; 19. Suction pump; 20. Output pipe; 21. Booster pump; 22. Filter; 23. Support frame; 24. Receiver barrel; 25. Filter layer 1; 26. Filter layer 2; 27. Support arm; 28. Push rod; 29. ​​Movable rod; 30. Piston; 31. Filter layer 3. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0033] Reference Figure 1 and Figure 3 - Figure 4The utility model provides an embodiment: a purification device for chemical reagent production, including a base 1, which has high stability and load-bearing capacity and can provide a solid foundation support for the entire purification device. The side wall of the base 1 is provided with a control component, which is used to observe and control equipment parameters. The top of the base 1 is fixedly connected to a drive motor 3, which is used to drive the entire heating barrel 12 to rotate, so that it heats the distillation tank 13 more evenly. The output end of the drive motor 3 is fixedly connected to the heating barrel 12, which is made of stainless steel and has good thermal conductivity and corrosion resistance. It can maintain stable performance during the heating process. It has multiple heating blocks and heating plates built in, which can evenly transfer heat to the distillation tank through rotation. 13, the top of the base 1 is fixedly connected to a support arm 4, which is made of alloy steel and has high strength and rigidity, and can support the connecting arm 5 and the components thereon. The side wall of the support arm 4 is fixedly connected to the connecting arm 5, which is made of aluminum alloy and has light weight and high strength. It can stably connect the rotating column 6 and the hoop 7 without adding too much burden. The inner wall of the connecting arm 5 is rotatably connected to the rotating column 6. The surface of the rotating column 6 is smoothed and can be flexibly rotated on the inner wall of the connecting arm 5 to realize the opening and closing operation of the hoop 7. The outer wall of the rotating column 6 is fixedly connected to the hoop 7. The hoop 7 is made of stainless steel and has good rigidity and corrosion resistance. It can firmly fix the distillation tank 13. One end of the hoop 7 is fixedly connected to a connecting plate 8. A locking hole 9 is provided inside the connecting plate 8. The inner wall surface of the locking hole 9 is smooth, which can ensure that the locking column 10 slides smoothly therein. Its shape is a straight line. The inner wall of the locking hole 9 is slidably connected with the locking column 10. The shape of the locking column 10 is also a straight line. One end of the locking column 10 is fixedly connected with a knob 11. The knob 11 is made of plastic material and has a non-slip texture on the surface, which is convenient for users to operate. A distillation tank 13 is slidably connected between the hoop rings 7. The distillation tank 13 is made of high-temperature resistant glass material and can withstand high-temperature heating without breaking. At the same time, it is convenient to observe the purification process inside. The distillation tank 13 is slidably connected to the inner wall of the heating barrel 12. The heating barrel 12 can provide uniform heating for the distillation tank 13. The top of the distillation tank 13 is fixedly connected with an input pipe 14 and a vacuum pump. The vacuum pump 15 and the suction pump 19, the input pipe 14 are made of corrosion-resistant plastic material, which can conveniently input the chemical reagents to be purified into the distillation tank 13. The vacuum pump 15 can efficiently evacuate the interior of the distillation tank 13, reduce the internal pressure, reduce the boiling point of the solution, accelerate the evaporation rate, and promote the distillation purification process. The suction pump 19 is made of stainless steel, has good corrosion resistance and reliability, and can pump out the purified chemical reagents. The output end of the suction pump 19 is fixedly connected to the output pipe 20. The output pipe 20 is made of rubber material, has good flexibility and sealing, and can smoothly output the chemical reagents to the next link. The side wall of the output pipe 20 is provided with a filter component, which is used to remove ionic impurities in the solution and improve the purification effect.A distillation assembly is provided on the side wall of the distillation tank 13. The distillation assembly is used to collect steam and condensed water generated during the heating process. The control assembly includes a console 2, which is used to display and control various parameters of the purification device. The console 2 is fixedly connected to the side wall of the base 1. The distillation assembly includes a condensation tank 18, which is used to collect and store condensed water. A water pipe 17 is fixedly connected to the top of the condensation tank 18. A condenser pipe 16 is fixedly connected to one end of the water pipe 17. The condenser pipe 16 is made of copper and has good thermal conductivity. It can quickly condense steam into liquid. The condenser pipe 16 is fixedly connected to the outer wall of the distillation tank 13 and can effectively collect steam and condensed water generated during the distillation process.

[0034] Specifically, when using the purification device, first place the distillation tank 13 into the heating barrel 12. The distillation tank 13 bears the heat transferred by the heating barrel 12 to ensure the smooth progress of the purification process. Then close the hoop 7 and place the locking column 10 into the locking hole 9 located inside the connecting plate 8. Manually rotate the knob 11. The surface of the knob 11 has a non-slip texture, which is convenient for the user to apply rotational force. The rotation of the knob 11 makes the straight-line fixing block at the end of the locking column 10 and the straight-line hole of the locking hole 9 at 90 degrees, thereby completing the simple locking of the hoop 7 and also fixing the distillation tank 13 to prevent it from loosening during operation. Then, the driving motor 3 drives the heating barrel 12 to start rotating and heating. The power of the driving motor 3 can ensure that the heating barrel 12 rotates evenly, providing stable heating for the distillation tank 13. At the same time, the vacuum pump 15 is turned on The work starts by evacuating the inside of the distillation tank 13. The vacuum pump 15 can effectively reduce the pressure inside the distillation tank 13, lower the boiling point, and promote the evaporation of chemical reagents. The generated steam enters the condensation tank 18 through the condenser 16 and the water pipe 17. The copper material of the condenser 16 has good thermal conductivity and can quickly condense the steam into liquid. The water pipe 17 transports the condensed water to the condensation tank 18 for collection. After the work is completed, the chemical reagent is pumped out by the suction pump 19 and output to the next link through the output pipe 20. The suction pump 19 can quickly pump out the purified chemical reagent. The rubber material of the output pipe 20 has good flexibility and sealing, ensuring the safe transportation of chemical reagents, thereby realizing efficient and rapid purification of chemical reagents, improving the purity and quality of chemical reagents, and providing reliable guarantee for the production of chemical reagents.

[0035] Reference Figure 2 and Figure 5The filter assembly includes a filter 22. The filter 22 is made of stainless steel, has good corrosion resistance and sealing, and can effectively accommodate and filter chemical reagents. The inner surface of the filter 22 is finely polished and processed, smooth and flat, to ensure that the chemical reagents flow smoothly inside. A receiving barrel 24 is provided at the bottom of the filter 22. The receiving barrel 24 is made of high-strength plastic material, has good chemical corrosion resistance and durability, and can accommodate a certain amount of filtered chemical reagents, which is convenient for subsequent processing and use. The side wall of the filter 22 is fixedly connected with a support frame 23. The support frame 23 is made of aluminum alloy and has high The strength and stability of the filter 22 are ensured by welding. The support frame 23 is fixed to the side wall of the filter 22 to provide stable support for the filter 22. The bottom of the support frame 23 is fixedly connected to the top of the base 1 to ensure the stability of the position of the entire filter assembly. The top of the filter 22 is fixedly connected to the booster pump 21. The input end of the booster pump 21 is fixedly connected to one end of the output pipe 20. The output end of the booster pump 21 is fixedly connected to the inside of the filter 22, which can pump chemical reagents into the filter 22 at a higher pressure to improve the filtration efficiency. The inner wall of the filter 22 is fixedly connected with the filter layer 1 25, the filter layer 2 26 and the filter layer 3 31. The filter layer 1 25 is made of fine The filter layer 22 is made of a fiber material and can preliminarily filter out larger particle impurities in the chemical reagents. The second filter layer 26 is made of a high-efficiency activated carbon material and can adsorb organic impurities and odors in the chemical reagents. The third filter layer 31 is made of a high-precision ion exchange resin material and can effectively remove ionic impurities in the chemical reagents. The inner wall of the filter 22 is fixedly connected to a support arm 27. The support arm 27 is made of corrosion-resistant stainless steel and has high strength and rigidity. The support arm 27 is firmly fixed to the inner wall of the filter 22 by welding, providing stable support for the push rod 28. The side wall of the support arm 27 is fixedly connected to the push rod 28. The outer shell of the push rod 28 is made of aluminum alloy, which has good heat dissipation performance and corrosion resistance. The output end of the push rod 28 is fixedly connected to a movable rod 29, and one end of the movable rod 29 is fixedly connected to a piston 30. The piston 30 is made of a chemically resistant rubber material and has good sealing and wear resistance. The size of the piston 30 matches the inner wall of the filter 22 and can slide tightly inside the filter 22 to ensure that no leakage occurs when pushing the chemical reagent. The piston 30 is slidably connected to the inner wall of the filter 22 and can move back and forth in the filter 22 through the push of the movable rod 29, squeezing the chemical reagent out and passing through the filter layer 3 31;

[0036] Specifically, when the chemical reagent enters the booster pump 21 from the output pipe 20, the booster pump 21 starts to work and pumps the reagent into the filter 22. The boosting capacity of the booster pump 21 can pump the chemical reagent into the filter 22 at a higher pressure, thereby improving the filtration efficiency. The reagent first passes through the filter layer 1 25. The fine fiber material of the filter layer 1 25 can effectively intercept larger particulate matter in the chemical reagent. Then the reagent passes through the filter layer 2 26. The high-efficiency activated carbon material of the filter layer 26 can adsorb organic impurities and odors in the chemical reagent, thereby improving the purity and quality of the chemical reagent. Subsequently, the reagent flows between the filter layer 2 26 and the filter layer 3 31. At this time, the push rod 28 starts to work and pushes the movable rod 29 to move. The displacement of the movable rod 29 The piston 30 is pushed to move, and the piston 30 squeezes out the solvent and passes through the filter layer three 31. The high-precision ion exchange resin material of the filter layer three 31 can effectively remove ionic impurities in the chemical reagents, such as metal ions, anions, etc., and the filtered chemical reagents finally flow into the receiving barrel 24, thereby achieving the effect of quickly filtering ionic impurities in the chemical reagents. This multi-stage composite filtration and purification device can remove different types of impurities step by step, greatly improving the purification effect. The fine fiber filter can intercept tiny particles, the activated carbon absorbs organic impurities and odors, and the ion exchange resin removes ionic impurities. The adjustable extrusion device can flexibly adjust the purification parameters according to different reagents and impurity conditions, thereby improving the applicability and practicality of the device.

[0037] Working principle: When using the purification device, first place the distillation tank 13 into the heating barrel 12, then close the hoop 7, and place the locking column 10 into the locking hole 9 inside the connecting plate 8, manually rotate the knob 11 to complete the fixation of the distillation tank 13, then drive the motor 3 to drive the heating barrel 12 to start rotating and heating, and at the same time, the vacuum pump 15 starts to work to evacuate the inside of the distillation tank 13, and the generated steam enters the condenser 18 through the condenser pipe 16 and the water pipe 17. After the work is completed, the chemical reagent is pumped out by the liquid suction pump 19 and output to the next link through the output pipe 20. This achieves efficient and rapid purification of chemical reagents. When the chemical reagent enters the booster pump 21 from the output pipe 20, the booster pump 21 starts working to pump the reagent into the filter 22. The reagent first passes through the filter layer 1 25 and then through the filter layer 2 26, and then flows into the space between the filter layer 2 26 and the filter layer 3 31. At this time, the push rod 28 starts working to push the movable rod 29 to move. The displacement of the movable rod 29 pushes the displacement of the piston 30, and squeezes out the solvent and passes through the filter layer 3 31, and finally flows into the receiving barrel 24, thereby achieving the effect of quickly filtering ionic impurities in the chemical reagent.

[0038] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A purification device for chemical reagent production, comprising a base (1), characterized in that: The side wall of the base (1) is provided with a control component, and the control component is used to observe and control equipment parameters. The top of the base (1) is fixedly connected to a driving motor (3), and the output end of the driving motor (3) is fixedly connected to a heating barrel (12). The top of the base (1) is fixedly connected to a support arm (4), and the side wall of the support arm (4) is fixedly connected to a connecting arm (5). The inner wall of the connecting arm (5) is rotatably connected to a rotating column (6), and the outer wall of the rotating column (6) is fixedly connected to a hoop (7). One end of the hoop (7) is fixedly connected to a connecting plate (8), and a locking hole (9) is provided inside the connecting plate (8). The inner wall of the locking hole (9) is slidably connected to a lock. A fixed column (10), one end of the locking column (10) is fixedly connected to a knob (11), a distillation tank (13) is slidably connected between the hoop rings (7), the distillation tank (13) is slidably connected to the inner wall of the heating barrel (12), the top of the distillation tank (13) is fixedly connected to an input pipe (14), a vacuum pump (15) and a liquid suction pump (19), the output end of the liquid suction pump (19) is fixedly connected to an output pipe (20), the side wall of the output pipe (20) is provided with a filter component, the filter component is used to remove ionic impurities in the solution, the side wall of the distillation tank (13) is provided with a distillation component, the distillation component is used to collect steam and condensed water generated during the heating process.

2. The chemical reagent production purification device according to claim 1, characterized in that: The control assembly comprises a console (2), and the console (2) is fixedly connected to the side wall of the base (1).

3. The chemical reagent production purification device according to claim 1, characterized in that: The distillation assembly comprises a condensation tank (18), and a water pipe (17) is fixedly connected to the top of the condensation tank (18).

4. The chemical reagent production purification device according to claim 3, characterized in that: One end of the water delivery pipe (17) is fixedly connected to a condenser (16), and the condenser (16) is fixedly connected to the outer wall of the distillation tank (13).

5. The chemical reagent production purification device according to claim 1, characterized in that: The filter assembly comprises a filter (22), a receiving barrel (24) is provided at the bottom of the filter (22), a support frame (23) is fixedly connected to the side wall of the filter (22), and the bottom of the support frame (23) is fixedly connected to the top of the base (1).

6. The chemical reagent production purification device according to claim 5, characterized in that: A booster pump (21) is fixedly connected to the top of the filter (22), an input end of the booster pump (21) is fixedly connected to one end of the output pipe (20), and an output end of the booster pump (21) is fixedly connected to the inside of the filter (22).

7. The chemical reagent production purification device according to claim 6, characterized in that: The inner wall of the filter (22) is fixedly connected with a filter layer 1 (25), a filter layer 2 (26) and a filter layer 3 (31), and the inner wall of the filter (22) is fixedly connected with a support arm (27).

8. The chemical reagent production purification device according to claim 7, characterized in that: The side wall of the support arm (27) is fixedly connected to a push rod device (28), the output end of the push rod device (28) is fixedly connected to a movable rod (29), one end of the movable rod (29) is fixedly connected to a piston (30), and the piston (30) is slidably connected to the inner wall of the filter (22).