Extuating cylinder with gas purification function

By designing a gas extraction cylinder with gas purification function and using structures such as inclined plug plates and liquid guide grooves to adsorb and purify alkaline water vapor, the problems of environmental pollution and resource waste caused by alkaline liquid discharge in alumina production are solved, and gas purification and valuable alkali recovery are achieved.

CN223351351UActive Publication Date: 2025-09-19CHINALCO SHANXI JIAOKOU XINGHUA TECH CO LTD
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Patent Information

Application Number
CN202422816033.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-09-19
Estimated Expiration
2034-11-19

AI Technical Summary

Technical Problem

During the alumina production process, the environmental pollution and loss of valuable alkali caused by the discharge of high-temperature alkaline liquid have not been effectively solved.

Method used

A gas extraction cylinder with gas purification function is designed. Through the combination of inclined plug-in plates, liquid guide grooves, liquid collecting shells and protective mechanisms, alkaline water vapor can be adsorbed and purified, and valuable alkali can be recovered.

Benefits of technology

The alkaline components in the alkaline gas are effectively removed, gas purification and recovery of valuable alkali are achieved, and environmental pollution and resource waste are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a gas extraction barrel with a gas purification function, and particularly relates to the technical field of aluminum oxide production environmental protection, the gas extraction barrel comprises a gas extraction barrel body, a plurality of obliquely-arranged insertion plates are inserted into the two outer walls of the gas extraction barrel body in an up-down staggered mode, one end of each insertion plate is inserted into the gas extraction barrel body, and the other end of each insertion plate is inserted into the gas extraction barrel body. A fixing plate is fixedly connected to the position, close to the outer wall of the air pulling cylinder body, of the outer wall of each inserting plate, fixing bases are fixedly connected to the positions, close to the lower portions of the ends of the fixing plates, of the two outer walls of the air pulling cylinder body, a liquid collecting box is installed on each fixing base, and a liquid guiding groove is formed in the lower surface of each inserting plate. According to the alkaline water vapor purification device, most alkaline components in alkaline water vapor can be removed by arranging a plurality of staggered inserting plates with inclined structures, formed water drops are also convenient to collect, and treated gas finally reaches the top of the cylinder body of the gas pulling cylinder to be discharged into the air, so that the purification of alkaline gas and the recovery of valuable alkali are realized.
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Description

Technical Field

[0001] The utility model relates to the technical field of environmental protection in aluminum oxide production, and more specifically, to a gas extractor with a gas purification function. Background Art

[0002] Alumina production is a key link in aluminum smelting and is mainly obtained through the extraction and processing of bauxite. The main component of bauxite is bauxite ore (bauxite), whose main components are diaspore (gibbsite), alundum and bauxite. During the production process, the aluminum in the bauxite is first converted into aluminum oxide through grinding and leaching processes. Then, the aluminum oxide is reduced to aluminum metal by high-temperature electrolysis. The whole process requires a large amount of energy, especially electricity, and will also produce certain environmental pollution, especially high-temperature alkaline liquids and solid waste.

[0003] High-temperature alkaline liquid usually refers to a solution containing sodium hydroxide formed during the extraction process of bauxite, with a pH value generally exceeding 8. This liquid plays a key role in the leaching process of aluminum oxide. By reacting with aluminum minerals in bauxite, the aluminum in the bauxite enters the liquid phase and is separated from the solid phase. High-temperature alkaline liquid will produce alkaline water vapor, which is usually discharged directly into the atmosphere through a pump at home and abroad. The direct discharge of untreated alkaline water vapor will cause acid-base imbalance in the water body, affect the ecosystem, and even harm human health. It also causes the loss of valuable alkali. Therefore, the development of effective treatment and purification technologies to reduce the impact of high-temperature alkaline liquid on the environment is an important challenge facing the aluminum production industry. Utility Model Content

[0004] In order to overcome the above-mentioned defects of the prior art, the utility model provides a gas extractor with a gas purification function.

[0005] In order to achieve the above-mentioned purpose, the present invention provides the following technical solutions: a gas extractor with a gas purification function, comprising a gas extractor cylinder body, wherein the two outer walls of the gas extractor cylinder body are staggered with a plurality of inclined plug-ins, one end of each plug-in plate is inserted into the interior of the gas extractor cylinder body, and the outer wall of each plug-in plate is fixedly connected to a fixing plate at a position close to the outer wall of the gas extractor cylinder body, and the two outer walls of the gas extractor cylinder body are fixedly connected to a fixing seat at a position below the end of each fixing plate, and each fixing seat is fixedly connected to a fixing seat. A liquid collecting box is installed, and a liquid guide groove is provided on the lower surface of each plugboard, and a liquid collecting shell is provided at the end position of the liquid guide groove at the bottom of each plugboard, one end of the liquid collecting shell extends to the outside of the air extractor cylinder, and a connecting pipe is connected between the end of the liquid collecting shell and the top of the liquid collecting box, and a guide plate is provided on the upper surface of each plugboard near the inner side wall of the air extractor cylinder, and a liquid guide hole is opened inside the plugboard between the bottom of the guide plate and the liquid guide groove, and a protective mechanism is provided on the top of the air extractor cylinder.

[0006] As a further improvement of the technical solution of the present invention, the outer wall of the air pump body is provided with a through hole for the inclined insertion of the plug plate, the inner wall of the through hole is provided with a rubber sealing gasket, and the fixing plate is fixedly connected to the outer wall of the air pump body by screws.

[0007] As a further improvement of the technical solution of the present invention, the fixing seat is fixedly connected to the outer wall of the air extractor cylinder by screws, and a groove for placing the liquid collecting box is provided on the top of the fixing seat.

[0008] As a further improvement of the technical solution of the present invention, a liquid collecting cavity is provided inside the liquid collecting shell, and a connecting port for connecting to a connecting pipe is provided at the end of the liquid collecting shell.

[0009] As a further improvement of the technical solution of the present utility model, the protective mechanism includes a vertical rod fixedly connected to the top of the air pump cylinder in the vertical direction and an umbrella cap arranged above the air pump cylinder. The bottom end of the umbrella cap is connected to a sleeve arranged on the outside of the vertical rod in the vertical direction, and the bottom of the umbrella cap is located on the inner side of the sleeve and is fixedly connected to a connecting rod in the vertical direction. The bottom end of the connecting rod is fixedly connected to a protective mesh plate extending into the inside of the air pump cylinder.

[0010] As a further improvement of the technical solution of the present invention, a slot for inserting the vertical rod is provided inside the sleeve, and a locking bolt for locking the position of the vertical rod is connected to the bottom outer wall of the sleeve.

[0011] As a further improvement of the technical solution of the present invention, the bottom end of the connecting rod is welded or fixedly connected to the top of the protective mesh plate by screws, and the outer diameter of the cross section of the protective mesh plate is smaller than the inner diameter of the cross section of the air pump cylinder.

[0012] Beneficial effects of the utility model:

[0013] 1. By arranging multiple staggered inclined plug plates, and by arranging liquid guide grooves, liquid collecting shells, guide plates, liquid guide holes, connecting pipes and liquid collecting boxes, when the gas encounters the plug plates, a mucous film will form on their surface, and Na⁺ ions will be adsorbed and form water droplets with higher alkaline concentrations with water. These water droplets will flow into the interior of the liquid collecting shell along the liquid guide grooves on the lower surface of the plug plates, while the water droplets dripping from the top will flow into the interior of the liquid collecting shell along the liquid guide holes under the obstruction of the guide plates, and enter the interior of the liquid collecting box through the connecting pipes for collection, thereby removing most of the alkaline components in the alkaline water vapor. The treated gas finally reaches the top of the degassing cylinder and is discharged into the air through the protective mechanism, achieving the purification of alkaline gas and the recovery of valuable alkali;

[0014] 2. By setting up a protective mechanism that is easy to install and disassemble, on the one hand, it can prevent external debris from entering the interior of the degassing cylinder and causing blockage in the discharge of alkaline water vapor. On the other hand, the setting of the protective mesh plate can further increase the contact area with the alkaline water vapor when it is discharged from the top of the degassing cylinder, thereby forming water droplets falling on the plug plate and discharged into the interior of the liquid collection box, realizing multiple alkaline water vapor adsorption and purification. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural diagram of the present utility model.

[0016] Figure 2 For this utility model Figure 1 Enlarged view of part A.

[0017] Figure 3 It is a partial cross-sectional view of the insert plate of the present invention.

[0018] Figure 4 This is a schematic diagram of the connection structure of the protective mesh plate in the present utility model.

[0019] The accompanying drawings are marked as follows: 1. air pump cylinder; 2. plug-in plate; 3. fixing plate; 4. fixing seat; 5. liquid collecting box; 6. connecting pipe; 7. guide plate; 8. liquid collecting shell; 9. liquid guide hole; 10. liquid guide groove; 11. vertical rod; 12. umbrella cap; 13. sleeve; 14. locking bolt; 15. connecting rod; 16. protective mesh plate; 81. connecting port. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] As attached Figure 1-4 The gas extraction pump with gas purification function shown in the figure includes a gas extraction pump body 1, and a plurality of inclined plug-in plates 2 are staggered and inserted in the upper and lower outer walls of the gas extraction pump body 1. One end of each plug-in plate 2 is inserted into the interior of the gas extraction pump body 1, and the outer wall of each plug-in plate 2 is fixedly connected to a fixing plate 3 near the outer wall of the gas extraction pump body 1. The outer walls of the gas extraction pump body 1 are fixedly connected to a fixing seat 4 at a position below the end of each fixing plate 3. A liquid collecting box 5 is installed on each fixing seat 4. Each plug-in plate 2 is provided with a liquid guide groove 10 on the lower surface, and a liquid collecting shell 8 is provided at the end position of the liquid guide groove 10 at the bottom of each plugboard 2. One end of the liquid collecting shell 8 extends to the outside of the air pump cylinder 1, and a connecting pipe 6 is connected between the end of the liquid collecting shell 8 and the top of the liquid collecting box 5. A guide plate 7 is provided on the upper surface of each plugboard 2 near the inner side wall of the air pump cylinder 1. A liquid guide hole 9 is opened inside the plugboard 2 between the bottom of the guide plate 7 and the liquid guide groove 10, and a protective mechanism is provided on the top of the air pump cylinder 1.

[0022] As attached Figure 1-2 As shown, the outer wall of the air pump cylinder 1 is provided with a through hole for the oblique insertion of the plugboard 2, the inner wall of the through hole is provided with a rubber sealing gasket, and the fixing plate 3 is fixedly connected to the outer wall of the air pump cylinder 1 by screws, so that the plugboard 2 can be stably inserted and fixed on the air pump cylinder 1.

[0023] As attached Figure 1-2 As shown, the fixing seat 4 is fixedly connected to the outer wall of the air extractor cylinder 1 by screws, and a groove for placing the liquid collecting box 5 is provided on the top of the fixing seat 4, which facilitates the connection and fixation of the fixing seat 4 and facilitates the liquid collecting box to be stably placed on the fixing seat 4.

[0024] As attached Figure 1-3 As shown, a liquid collecting cavity is provided inside the liquid collecting shell 8 , and a connecting port 81 for connecting to the connecting pipe 6 is provided at the end of the liquid collecting shell 8 , so that the liquid collected inside the liquid collecting shell 8 can flow into the interior of the liquid collecting box 5 .

[0025] As attached Figure 1 and attached Figure 4As shown, the protective mechanism includes a vertical rod 11 fixedly connected to the top of the air pump cylinder 1 in the vertical direction and an umbrella cap 12 arranged above the air pump cylinder 1. The bottom end of the umbrella cap 12 is connected to a sleeve 13 arranged on the outside of the vertical rod 11 in the vertical direction, and the bottom of the umbrella cap 12 is located on the inner side of the sleeve 13 and is fixedly connected to a connecting rod 15 in the vertical direction. The bottom end of the connecting rod 15 is fixedly connected to a protective mesh plate 16 extending into the interior of the air pump cylinder 1. The interior of the sleeve 13 is provided with a slot for inserting the vertical rod 11, and the bottom outer wall of the sleeve 13 is connected to a locking The locking bolt 14 at the position of the vertical rod 11 and the bottom end of the connecting rod 15 are welded or fixedly connected to the top of the protective mesh plate 16 by screws. The outer diameter of the cross section of the protective mesh plate 16 is smaller than the inner diameter of the cross section of the air pump cylinder 1. On the one hand, the provided protective mechanism can prevent external debris from entering the interior of the air pump cylinder 1 and causing blockage in the discharge of alkaline water vapor. On the other hand, the provision of the protective mesh plate 16 can further increase the contact area with the alkaline water vapor when it is discharged from the top of the air pump cylinder 1, thereby forming water droplets falling on the plugboard 2 and discharged into the interior of the liquid collection box 5.

[0026] Working principle: This utility model designs a gas extraction pump with gas purification function. The specific structure is as shown in the attached manual. Figure 1-4 As shown, in the present technical solution, under the action of the atmospheric pressure difference, the alkaline water vapor moves from the bottom of the air pump cylinder 1 to the top outlet. When the gas encounters the plug plate 2, a mucous film is formed on its surface, and the Na⁺ ions are adsorbed and form water droplets with a higher alkaline concentration with water. These water droplets will flow into the interior of the liquid collecting shell 8 along the liquid guide groove 10 on the lower surface of the plug plate 2, while the water droplets dripping from the top will flow into the interior of the liquid collecting shell 8 along the liquid guide hole under the obstruction of the guide plate 7, and enter the interior of the liquid collecting box 5 through the connecting pipe 6 for collection, thereby removing most of the alkaline components in the alkaline water vapor. In addition, the treated gas eventually reaches the top of the degassing cylinder 1 and is discharged into the air through the protective mechanism, thereby achieving the purification of alkaline gas and the recovery of valuable alkali. The provided protective mechanism is convenient for installation and disassembly. On the one hand, it can prevent external debris from entering the interior of the degassing cylinder 1 and causing blockage in the discharge of alkaline water vapor. On the other hand, the provision of the protective mesh plate 16 can further increase the contact area with the alkaline water vapor when it is discharged from the top of the degassing cylinder 1, thereby forming water droplets falling on the plugboard 2 and discharged into the interior of the liquid collecting box 5, thereby achieving multiple alkaline water vapor adsorption and purification.

[0027] The drawings of the embodiments disclosed in the present invention only relate to the structures related to the embodiments disclosed in the present invention. Other structures may refer to conventional designs. In the absence of conflicts, the same embodiment and different embodiments of the present invention may be combined with each other.

[0028] Finally: The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A gas extraction pump with a gas purification function, comprising a gas extraction pump body (1), characterized in that: The two outer walls of the air extraction cylinder (1) are staggered with a plurality of inclined plug plates (2) inserted in an upper and lower manner, one end of each plug plate (2) is inserted into the interior of the air extraction cylinder (1), and the outer wall of each plug plate (2) is fixedly connected to a fixing plate (3) at a position close to the outer wall of the air extraction cylinder (1), and the two outer walls of the air extraction cylinder (1) are fixedly connected to a fixing seat (4) at a position below the end of each fixing plate (3), and each fixing seat (4) is installed with a liquid collecting box (5), and the lower surface of each plug plate (2) is provided with a liquid guide groove (10), and each The bottom of the plug plate (2) is provided with a liquid collecting shell (8) at the end position of the liquid guide groove (10), one end of the liquid collecting shell (8) extends to the outside of the air extraction cylinder (1), and a connecting pipe (6) is connected between the end of the liquid collecting shell (8) and the top of the liquid collecting box (5). The upper surface of each plug plate (2) is provided with a guide plate (7) near the inner side wall of the air extraction cylinder (1), and the interior of the plug plate (2) is provided with a liquid guide hole (9) between the bottom of the guide plate (7) and the liquid guide groove (10), and the top of the air extraction cylinder (1) is provided with a protective mechanism.

2. The gas extractor with gas purification function according to claim 1, characterized in that: The outer wall of the air pump body (1) is provided with a through hole for the oblique insertion of the plug plate (2), the inner wall of the through hole is provided with a rubber sealing gasket, and the fixing plate (3) is fixedly connected to the outer wall of the air pump body (1) by screws.

3. The gas extractor with gas purification function according to claim 1, characterized in that: The fixing seat (4) is fixedly connected to the outer wall of the air extraction cylinder body (1) by screws, and a groove for placing the liquid collecting box (5) is provided on the top of the fixing seat (4).

4. The gas extractor with gas purification function according to claim 1, characterized in that: A liquid collecting cavity is provided inside the liquid collecting shell (8), and a connecting port (81) for connecting to the connecting pipe (6) is provided at the end of the liquid collecting shell (8).

5. The gas extractor with gas purification function according to claim 1, characterized in that: The protective mechanism comprises a vertical rod (11) fixedly connected to the top of the air pump cylinder (1) in the vertical direction and an umbrella cap (12) arranged above the air pump cylinder (1), the bottom end of the umbrella cap (12) is connected to a sleeve (13) sleeved on the outside of the vertical rod (11) in the vertical direction, and the bottom of the umbrella cap (12) is located on the inner side of the sleeve (13) and is fixedly connected to a connecting rod (15) in the vertical direction, and the bottom end of the connecting rod (15) is fixedly connected to a protective mesh plate (16) extending into the interior of the air pump cylinder (1).

6. The gas extractor with gas purification function according to claim 5, characterized in that: The interior of the sleeve (13) is provided with a slot for inserting the vertical rod (11), and the bottom outer wall of the sleeve (13) is connected to a locking bolt (14) for locking the position of the vertical rod (11).

7. The gas extraction pump with gas purification function according to claim 5, characterized in that: The bottom end of the connecting rod (15) is welded to the top of the protective mesh plate (16) or fixedly connected by screws. The outer diameter of the cross section of the protective mesh plate (16) is smaller than the inner diameter of the cross section of the air pump body (1).