Aggregate crushing device special for premixed mortar

The screening module and water pump nozzle cleaning system in the screening box solve the problem of low equipment efficiency caused by the mixing and re-crushing of small aggregates and large aggregates, and achieve efficient waste screening and environmental cleaning.

CN223351788UActive Publication Date: 2025-09-19XIAMEN MEIYI GRP CO LTD
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Patent Information

Application Number
CN202422725822.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2025-09-19
Estimated Expiration
2034-11-08

AI Technical Summary

Technical Problem

In the prior art, small aggregates are fed back into the hopper together with large aggregates for re-crushing, resulting in a low crushing efficiency of the equipment.

Method used

Screening is performed using the screening module inside the screening box, which includes a partition, a mud chamber, a small aggregate chamber, a large aggregate chamber, a screening plate, a fine screening mesh, and a vibration motor. The vibration motor drives the screening plate to vibrate for screening, and the large aggregate is sent back to the crushing box through the feed pipe for further crushing. The screening plate and the crushing box are cleaned with a water pump nozzle to prevent dust from floating.

Benefits of technology

It improves the waste screening accuracy, avoids the re-crushing of usable waste residue, improves the equipment crushing efficiency, and improves the cleanliness of the environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of mortar production, in particular to a special aggregate crushing device for premixed mortar, which comprises a screening box body, a screening module is arranged in the screening box body, and the screening module comprises a partition plate, a slurry chamber, a small aggregate chamber, a large aggregate chamber, a screening plate, a screening fine net, a screening standard net, a vibration spring and a vibration motor. A crushing box is fixedly connected to the left side of the upper surface of the screening box, a recycling box is fixedly connected to the right side of the screening box, a conveying pipeline is fixedly connected into the recycling box, and the upper end of the conveying pipeline is fixedly connected with the side wall of the crushing box. A vibrating motor and a vibrating spring are matched to drive a screening plate to vibrate, and a second spray head scours the waste residues, so that the waste residues are rapidly screened in a grading manner, the usable waste residues are prevented from being crushed again, and meanwhile, the waste residues can be screened in the crushing process; and large-particle waste residues are conveyed into the crushing box body through the material conveying pipeline to be crushed again, so that the crushing efficiency of the equipment is effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of mortar production, in particular to a special aggregate crushing device for premixed mortar. Background Art

[0002] With the gradual acceleration of the pace of urban construction, the use of natural sand has also gradually increased. Since natural sand is a non-renewable resource, it is gradually in short supply. Therefore, solid waste resources such as nickel slag, coal gangue, iron tailings, and stone chips are utilized, and a certain proportion of machine-made sand is added to prepare special fine aggregate for mortar. However, due to the problems of poor particle shape and unreasonable grading of solid waste resources such as stone chips, nickel slag, coal gangue, and iron tailings, they cannot directly replace the machine-made sand currently used in mortar, and the solid waste resources need to be crushed and screened.

[0003] Among them, announcement number CN220835795U discloses a large aggregate crushing device, which belongs to the field of concrete production equipment and includes a main body, a transmission mechanism provided on the main body, a screening mechanism and a crushing mechanism installed in the main body, the screening mechanism including a fixed plate, a cylinder fixedly connected to one side of the fixed plate, a telescopic rod connected to the output shaft of the cylinder, a push plate fixedly connected to one end of the telescopic rod, a slide slidably connected to the telescopic rod, and a screening slope provided below the slide. The beneficial effects are: the screening mechanism and the crushing mechanism are provided, the gap between the slide on the screening mechanism and the screening slope can be adjusted by sliding the slide within the blanking plate, which facilitates the adjustment of the screening conditions, and two crushing methods are provided: a crushing wheel and a crushing column, so that larger aggregates can be crushed in a variety of ways after being screened out, reducing the number of cycles, extending the life of the equipment, and improving the aggregate crushing effect.

[0004] During use, the device uses a slide to screen the crushed large aggregates, pushes them to the surface of the conveyor belt, and sends them back to the hopper through the transmission pipe for re-crushing. However, in actual use, after the large aggregates are blocked by the slide, the large aggregates will be stuck on the side of the slide, thereby affecting the subsequent small aggregates and causing obstruction. The small aggregates will be sent back into the hopper together with the large aggregates for re-crushing, and the re-crushing of the small aggregates will result in low crushing efficiency of the equipment.

[0005] Therefore, it is necessary to invent a special aggregate crushing device for premixed mortar to solve the above problems. Utility Model Content

[0006] The purpose of the utility model is to provide a special aggregate crushing device for premixed mortar, so as to solve the problem in the technology that small aggregates are re-fed into the hopper together with large aggregates for re-crushing, and the re-crushing of small aggregates leads to low crushing efficiency of the equipment.

[0007] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a special aggregate crushing device for premixed mortar, comprising a screening box, a screening module is arranged inside the screening box, the screening module comprises a partition, a mud chamber, a small aggregate chamber, a large aggregate chamber, a screening plate, a fine screening mesh, a standard screening mesh, a vibration spring and a vibration motor, the left side of the upper surface of the screening box is fixedly connected to the crushing box, the right side of the screening box is fixedly connected to the recovery box, the interior of the recovery box is fixedly connected to a feed pipe, the upper end of the feed pipe is fixedly connected to the side wall of the crushing box, and the lower end of the feed pipe is fixedly installed with a drive motor.

[0008] By adopting the above technical solution, the crushing box crushes the solid waste, and the crushed waste falls to the surface of the screening plate. At this time, the vibration motor drives the screening plate to vibrate, and then screens the waste residue on its surface. The powdered waste residue falls into the mud chamber through the fine screening mesh, and the waste residue that can be used to produce mortar falls into the small aggregate chamber through the standard screening mesh. Then the larger waste residue slides through the screening plate to the inside of the large aggregate chamber on the right, which is convenient for quickly screening waste of various sizes, improves the waste screening accuracy, and avoids the usable waste residue from being crushed again, thereby improving the crushing efficiency of the equipment.

[0009] Optionally, two groups of partitions are provided, and both groups of partitions are fixedly connected to the inner walls on the front and rear sides of the screening box.

[0010] Optionally, the mud chamber is arranged between the left partition and the left wall of the screening box, the small aggregate chamber is arranged between two groups of partitions, the large aggregate chamber is arranged between the right partition and the right wall of the screening box, and the large aggregate chamber is communicated with the recovery box.

[0011] By adopting the above technical solution, the mud chamber is used to collect powdered waste slag, the small aggregate chamber is used to collect usable waste slag, and the large aggregate chamber is used to collect larger waste slag particles.

[0012] Optionally, the screening plate is arranged on the upper side of the mud chamber and the small aggregate chamber, a through hole is opened on the left surface of the screening box, the left end of the screening plate extends to the inside of the through hole, and the vibration motor is fixedly installed at the left end position of the lower surface of the screening plate.

[0013] Optionally, a plurality of groups of vibration springs are fixedly connected to the lower surface of the screen plate, and the lower ends of the vibration springs are fixedly connected to the upper ends of the two groups of partitions and the inner bottom wall of the through hole respectively.

[0014] By adopting the above technical solution, the vibration motor and the vibration spring cooperate to drive the screening plate to vibrate.

[0015] Optionally, the fine screening mesh is fixed on the left side of the screening plate, and the standard screening mesh is fixed on the right side of the screening plate. The fine screening mesh is located on the upper side of the mud chamber, and the standard screening mesh is located on the upper side of the small aggregate chamber.

[0016] By adopting the above technical solution, the powdery waste residue falls into the mud chamber through the screening fine mesh, and the waste residue that can be used to produce mortar falls into the interior of the small aggregate chamber through the screening standard mesh.

[0017] Optionally, the crushing box is internally rotatably connected with two sets of transmission shafts, the surfaces of the two sets of transmission shafts are fixedly connected with crushing teeth set opposite to each other, the front ends of the two sets of transmission shafts are fixedly connected with transmission gears, the two sets of transmission gears are meshed and connected, and a motor is fixedly installed on the rear side of the crushing box, and the output end of the motor is fixedly connected to the left transmission shaft.

[0018] By adopting the above technical solution, the motor cooperates with two sets of transmission gears to drive the crushing teeth on both sides to rotate in opposite directions, thereby crushing the solid waste.

[0019] Optionally, a water pump is fixedly installed on the left side of the screening box, the water outlet of the water pump is fixedly connected to a water supply pipe, the side of the water supply pipe is fixedly connected to a first nozzle and a second nozzle, the first nozzle is fixed on the left surface of the screening box, and the second nozzle is fixed on the left surface of the crushing box.

[0020] By adopting the above technical solution, the water pump outputs water through the water supply pipe to the inside of the first nozzle and the second nozzle. The first nozzle sprays water onto the surface of the screen plate to clean the waste residue on the surface of the screen plate and flush the dust and small particles of waste residue in the waste residue into the mud chamber. The second nozzle sprays water onto the crushing box to prevent dust from drifting outward during the crushing process.

[0021] In the above technical solution, the technical effects and advantages provided by the utility model are:

[0022] 1. The utility model drives the screening plate to vibrate through a vibration motor, thereby screening the waste residue on its surface. The powdery waste residue falls into the mud chamber through the fine screening mesh, and the waste residue that can be used to produce mortar falls into the small aggregate chamber through the standard screening mesh. Then the larger waste residue slides through the screening plate to the inside of the large aggregate chamber on the right, and is transported to the crushing box for re-crushing through the feeding pipe, which is convenient for quickly screening waste materials of various sizes, improving the waste screening accuracy, thereby avoiding the re-crushing of usable waste residue, and improving the crushing efficiency of the equipment. It solves the problem in the prior art that small aggregates and large aggregates are re-fed into the hopper for re-crushing, which causes the re-crushing of small aggregates and leads to low crushing efficiency of the equipment.

[0023] 2. The utility model uses a water pump to output water through a water pipe to the inside of the first nozzle and the second nozzle. The first nozzle sprays water onto the surface of the screen plate to clean the waste residue on the surface of the screen plate, and at the same time quickly flushes the dust and small particles of waste residue in the waste residue into the inside of the mud chamber. The second nozzle sprays water onto the crushing box to prevent dust from drifting outward during the crushing process, thereby improving the cleanliness of the environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0025] Figure 2 This is a schematic diagram of the internal structure of the utility model;

[0026] Figure 3 This is a schematic diagram of the crushing box structure of the utility model;

[0027] Figure 4 This is a schematic diagram of the screening box structure of the present utility model.

[0028] Description of reference numerals:

[0029] 1. Screening box; 11. Partition; 12. Mud chamber; 13. Small aggregate chamber; 14. Large aggregate chamber; 15. Recovery box; 16. Feed pipe; 17. Drive motor; 2. Screening plate; 21. Fine screening mesh; 22. Standard screening mesh; 23. Vibration spring; 24. Vibration motor; 3. Water pump; 31. Water pipe; 32. First nozzle; 33. Second nozzle; 4. Crushing box; 41. Drive shaft; 42. Crushing teeth; 43. Drive gear. DETAILED DESCRIPTION

[0030] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.

[0031] The utility model provides Figures 1 to 3The aggregate crushing device for premixed mortar shown in the figure includes a screening box 1, a screening module is arranged inside the screening box 1, and the screening module includes a partition 11, a mud chamber 12, a small aggregate chamber 13, a large aggregate chamber 14, a screening plate 2, a fine screening mesh 21, a standard screening mesh 22, a vibration spring 23 and a vibration motor 24. The left side of the upper surface of the screening box 1 is fixedly connected to the crushing box 4, and the interior of the crushing box 4 is rotatably connected to two groups of transmission shafts 41. The surfaces of the two groups of transmission shafts 41 are fixedly connected to crushing teeth 42 arranged in opposite directions. The front ends of the two groups of transmission shafts 41 are fixedly connected to transmission gears 43. The two groups of transmission gears 43 are meshed and connected. The crushing box 4 A motor is fixedly installed on the rear side, and the output end of the motor is fixedly connected to the left transmission shaft 41. A recovery box 15 is fixedly connected to the right side of the screening box 1, and a material delivery pipe 16 is fixedly connected to the inside of the recovery box 15. The upper end of the material delivery pipe 16 is fixedly connected to the side wall of the crushing box 4, and a driving motor 17 is fixedly installed on the lower end of the material delivery pipe 16. A water pump 3 is fixedly installed on the left side of the screening box 1, and the water outlet end of the water pump 3 is fixedly connected to a water delivery pipe 31. The side of the water delivery pipe 31 is fixedly connected with a first nozzle 32 and a second nozzle 33. The first nozzle 32 is fixed on the left surface of the screening box 1, and the second nozzle 33 is fixed on the left surface of the crushing box 4.

[0032] The solid waste is put into the crushing box 4. At this time, the motor cooperates with the two sets of transmission gears 43 to drive the two sets of transmission shafts 41 to rotate. The two sets of transmission shafts 41 drive the crushing teeth 42 on both sides to rotate in opposite directions, crushing the solid waste. The crushed waste residue falls onto the surface of the screening plate 2. At this time, the vibration motor 24 drives the screening plate 2 to vibrate, thereby screening the waste residue on its surface. The powdery waste residue passes through the fine screening mesh 21 and falls into the mud chamber 12. The waste residue that can be used for mortar production passes through the standard screening mesh 22 and falls into the small aggregate chamber 13. Then, the larger waste residue slides through the screening plate 2 into the large aggregate chamber 14 on the right, and is transported to the crushing box 4 through the feeding pipe 16 for further crushing. This facilitates the rapid screening of waste materials of various sizes, improves the waste screening accuracy, and avoids the re-crushing of usable waste residue, thereby improving the crushing efficiency of the equipment.

[0033] During the crushing and screening process, the water pump 3 delivers water through the water pipe 31 to the interior of the first nozzle 32 and the second nozzle 33. The first nozzle 32 sprays water onto the surface of the screening plate 2, cleaning the waste residue on the surface of the screening plate 2 and quickly flushing the dust and small particles in the waste residue into the mud chamber 12. The second nozzle 33 sprays water into the crushing box 4, preventing dust from drifting outward during the crushing process and improving the cleanliness of the environment.

[0034] See Figure 4, there are two groups of partitions 11, both groups of partitions 11 are fixedly connected to the inner walls of the front and rear sides of the screening box 1, the mud chamber 12 is arranged between the left partition 11 and the left wall of the screening box 1, the small aggregate chamber 13 is arranged between the two groups of partitions 11, the large aggregate chamber 14 is arranged between the right partition 11 and the right wall of the screening box 1, the large aggregate chamber 14 is connected to the recovery box 15, the screening plate 2 is arranged on the upper side of the mud chamber 12 and the small aggregate chamber 13, the left surface of the screening box 1 is provided with a through hole, the left side of the screening plate 2 The end extends to the inside of the through hole, the vibration motor 24 is fixedly installed at the left end position of the lower surface of the screening plate 2, and multiple groups of vibration springs 23 are fixedly connected to the lower surface of the screening plate 2. The lower ends of the vibration springs 23 are respectively fixedly connected to the upper ends of the two groups of partitions 11 and the inner bottom wall of the through hole. The screening fine mesh 21 is fixed at the left position of the screening plate 2, and the screening standard mesh 22 is fixed at the right position of the screening plate 2. The screening fine mesh 21 is located on the upper side of the mud chamber 12, and the screening standard mesh 22 is located on the upper side of the small aggregate chamber 13.

[0035] Specifically, the screening plate 2 is arranged in an inclined shape, and the vibration motor 24 drives the screening plate 2 to vibrate, and the crushed waste residue will fall onto the surface of the screening fine mesh 21. At this time, under the vibration of the screening plate 2, combined with the flushing of the water flow, the powder and smaller waste residue in the waste residue pass through the screening fine mesh 21 and fall into the interior of the mud chamber 12. At this time, the waste residue will slide to the right with the vibrating screening plate 2. During the sliding process, the slag that can be used for production in the waste residue passes through the screening standard mesh 22 and falls into the temporal part of the small aggregate chamber 13, while the larger aggregate will continue to slide to the right and fall into the interior of the large aggregate chamber 14, and then slide into the interior of the recovery box 15 through the large aggregate chamber 14. At this time, the driving motor 17 drives the dragon blade inside the feed pipe 16 to lift the large-particle waste residue to the interior of the crushing box 4, and crush the large-particle waste residue again, so that the equipment can continuously screen the waste residue during the crushing process, further improving the crushing efficiency of the equipment.

[0036] The working principle of the utility model is as follows: the vibration motor 24 cooperates with the vibration spring 23 to drive the screening plate 2 to vibrate, and the second nozzle 33 flushes the waste residue, quickly classifies and screens the waste residue, and avoids the usable waste residue from being crushed again. At the same time, the waste residue can be screened during the crushing process, and the large-particle waste residue can be transported to the inside of the crushing box 4 through the feeding pipe 16 for re-crushing, effectively improving the crushing efficiency of the equipment.

[0037] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention.

Claims

1. A special aggregate crushing device for premixed mortar, comprising a screening box (1), characterized in that: The screening box (1) is provided with a screening module inside, and the screening module includes a partition (11), a mud chamber (12), a small aggregate chamber (13), a large aggregate chamber (14), a screening plate (2), a screening fine mesh (21), a screening standard mesh (22), a vibration spring (23) and a vibration motor (24). The left side of the upper surface of the screening box (1) is fixedly connected to the crushing box (4), and the right side of the screening box (1) is fixedly connected to the recovery box (15). The interior of the recovery box (15) is fixedly connected to a material delivery pipe (16), the upper end of the material delivery pipe (16) is fixedly connected to the side wall of the crushing box (4), and the lower end of the material delivery pipe (16) is fixedly installed with a drive motor (17).

2. The aggregate crushing device for ready-mixed mortar according to claim 1, characterized in that: Two groups of partitions (11) are provided, and both groups of partitions (11) are fixedly connected to the inner walls on both the front and rear sides of the screening box (1).

3. The aggregate crushing device for ready-mixed mortar according to claim 2, characterized in that: The slurry chamber (12) is arranged between the left partition (11) and the left wall of the screening box (1), the small aggregate chamber (13) is arranged between the two groups of partitions (11), and the large aggregate chamber (14) is arranged between the right partition (11) and the right wall of the screening box (1), and the large aggregate chamber (14) is connected to the recovery box (15).

4. The aggregate crushing device for premixed mortar according to claim 1, characterized in that: The screening plate (2) is arranged on the upper side of the mud chamber (12) and the small aggregate chamber (13); a through hole is provided on the left side surface of the screening box (1); the left end of the screening plate (2) extends into the interior of the through hole; and the vibration motor (24) is fixedly mounted at the left end position of the lower surface of the screening plate (2).

5. The aggregate crushing device for ready-mixed mortar according to claim 4, characterized in that: The lower surface of the screening plate (2) is fixedly connected to a plurality of groups of vibration springs (23), and the lower ends of the vibration springs (23) are respectively fixedly connected to the upper ends of the two groups of partition plates (11) and the inner bottom wall of the through hole.

6. The aggregate crushing device for ready-mixed mortar according to claim 5, characterized in that: The fine screening mesh (21) is fixed to the left side of the screening plate (2), and the standard screening mesh (22) is fixed to the right side of the screening plate (2). The fine screening mesh (21) is located on the upper side of the mud chamber (12), and the standard screening mesh (22) is located on the upper side of the small aggregate chamber (13).

7. The aggregate crushing device for ready-mixed mortar according to claim 1, characterized in that: Two sets of transmission shafts (41) are rotatably connected inside the crushing box (4), and crushing teeth (42) arranged opposite to each other are fixedly connected to the surfaces of the two sets of transmission shafts (41). The front ends of the two sets of transmission shafts (41) are fixedly connected to transmission gears (43), and the two sets of transmission gears (43) are meshed and connected. A motor is fixedly installed on the rear side of the crushing box (4), and the output end of the motor is fixedly connected to the left transmission shaft (41).

8. The aggregate crushing device for ready-mixed mortar according to claim 1, characterized in that: A water pump (3) is fixedly installed on the left side of the screening box (1), a water outlet end of the water pump (3) is fixedly connected to a water delivery pipe (31), a first nozzle (32) and a second nozzle (33) are fixedly connected to the side of the water delivery pipe (31), the first nozzle (32) is fixed to the left side surface of the screening box (1), and the second nozzle (33) is fixed to the left side surface of the crushing box (4).

Citation Information

Patent Citations

  • Bulk aggregate crushing device

    CN220835795U