Stamping waste treatment device for stamping die
By designing a waste processing device for stamping dies with screening and compression mechanisms, the problems of large volume and high cost of waste transportation are solved, efficient waste separation and volume reduction are achieved, and transportation costs are reduced.
Patent Information
- Application Number
- CN202422593219.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-26
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-10-26
AI Technical Summary
The scrap generated during the stamping process varies in size and shape, resulting in large transportation volume and high costs, and conventional disposal methods are inefficient.
A waste processing device including a screening mechanism and a compression mechanism is designed. A vibration motor and a servo motor are used to screen and compress the waste respectively, so as to separate fine waste and reduce the volume of large waste.
Through the combination of screening and compression mechanisms, efficient separation and volume reduction of waste materials are achieved, reducing transportation costs and times.
Smart Images

Figure CN223352159U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of stamping waste treatment, and in particular relates to a stamping waste treatment device for a stamping die. Background Art
[0002] Stamping dies are tools used in metalworking, primarily for cutting, forming, and shaping metal materials through the stamping process. They are widely used in the automotive, home appliance, electronics, and aerospace industries to manufacture various metal parts. During the stamping process, sheet metal or blanks are cut and stamped along defined contours to create the desired part shape, generating scrap.
[0003] Stamping waste varies in size and shape, from large scraps to fine shavings. Recycling and processing these waste materials present varying levels of difficulty and cost. Conventional waste disposal methods often involve transporting the blanks directly using a sweeper. However, due to the varying shapes and sizes of blanks, the unprocessed material occupies a significant volume during transport, increasing both the number of transports and the cost of transporting the waste. Utility Model Content
[0004] The purpose of the utility model is to provide a stamping waste processing device for stamping dies, which can screen the waste to facilitate its recycling, and at the same time compress the waste debris, reduce the volume occupied by the waste, and improve the efficiency of waste transportation and processing.
[0005] The technical solutions adopted by this utility model are as follows:
[0006] The waste processing device includes a screening mechanism and a compression mechanism; the screening mechanism includes a support leg, a processing box, a fixed plate, a vibration spring, a vibration motor and a screen plate, the processing box is arranged on the top of the support leg, the fixed plate is fixedly connected to both sides of the processing box, one end of the vibration spring is respectively fixedly connected to the top of the support leg, the other end of the vibration spring is respectively fixedly connected to the bottom of the fixed plate, the vibration motor is fixedly connected to the bottom of the processing box, the screen plate is fixedly connected to the inner side of the processing box, and the screen plate is tilted on the inner side of the processing box.
[0007] Preferably, the compression mechanism includes a discharge port, a box body, an extrusion plate, a servo motor, a bidirectional screw rod, a limit rod and a connecting piece. The discharge port is opened on the front side of the bottom of the box body, the box body is arranged at the bottom of the processing box and connected to the inner side of the support leg, the extrusion plate is arranged inside the box body, the servo motor is fixedly installed on one side of the box body, one end of the bidirectional screw rod is fixedly connected to the output end of one side of the servo motor, and the other end of the bidirectional screw rod is connected to the front side of the support leg through a support piece, the limit rod is fixedly connected to the top of the box body, and the connecting pieces are respectively fixedly connected to the top of the extrusion plate, the front connecting piece is threadedly connected to the surface of the bidirectional screw rod, and the rear connecting piece is slidably connected to the surface of the limit rod.
[0008] Preferably, the front hinge of the box body is connected to a door panel, and the front side of the door panel is fixedly connected to a handle.
[0009] Preferably, the front side and the rear side of the extrusion plate are fixedly connected with protrusions, and the front side and the rear side of the inner wall of the box are provided with transverse grooves that cooperate with the protrusions.
[0010] Preferably, a material guide plate is installed inside the processing box, and the material guide plate is inclined toward the discharge port.
[0011] Preferably, there are several vibration motors, which are evenly distributed at the bottom of the processing box.
[0012] The technical effects achieved by this utility model are:
[0013] When processing waste materials in the utility model, the waste materials are first piled on the highest point on the rear side of the screen plate, and then the vibration motor is operated. The operation of the vibration motor can drive the box body and the inner screen plate to vibrate as a whole, and drive the vibration spring to shake. Under the action of the vibration spring, the box body and the screen plate can be shaken quickly. When shaking, the screen plate drives the waste materials on the top to vibrate, and causes the waste materials to slowly slide forward along the inclination direction of the screen plate, so that some fine waste materials pass through the screen plate and fall into the interior of the processing box, and the larger waste materials will slide and be screened along the inclination direction of the screen plate. In this way, fine waste materials and larger waste materials can be screened and processed, which is convenient for the staff to carry out secondary recycling of the waste materials.
[0014] In the present invention, after the fine waste is screened into the interior of the processing box, the waste can be discharged into the interior of the box from the discharge port along the guide plate. Finally, after the waste screening is completed, the staff can operate the servo motor. The operation of the servo motor will drive the bidirectional screw to rotate. The rotation of the bidirectional screw can make the front connecting part move smoothly and slowly inward under the auxiliary limit of the rear connecting part and the limit rod. When the connecting part moves inward at the same time, it will drive the extrusion plate to move inward at the same time. After the extrusion plate moves inward at the same time, the waste inside the box can be squeezed, thereby reducing the volume occupied by the waste, reducing the number of times the staff transports the waste, and saving the transportation and processing costs of the waste. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional schematic diagram of the overall structure of the utility model;
[0016] Figure 2 It is a side sectional perspective schematic diagram of the processing box of the utility model;
[0017] Figure 3 This is a three-dimensional schematic diagram of the compression mechanism of the utility model;
[0018] Figure 4 This utility model Figure 3 An enlarged three-dimensional schematic diagram of point A in the middle.
[0019] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0020] 101. Support leg; 102. Processing box; 103. Fixed plate; 104. Vibration spring; 105. Vibration motor; 106. Screen plate; 201. Discharge port; 202. Box body; 203. Extrusion plate; 204. Servo motor; 205. Bidirectional screw rod; 206. Limit rod; 207. Connector; 3. Door panel; 401. Bump; 402. Horizontal groove; 5. Guide plate. DETAILED DESCRIPTION
[0021] In order to make the purpose and advantages of the present invention more clearly understood, the present invention is described in detail below with reference to the following embodiments. It should be understood that the following text is only used to describe one or several specific embodiments of the present invention and does not strictly limit the scope of protection of the present invention.
[0022] like Figure 1-4As shown, a stamping waste processing device for a stamping die includes a screening mechanism and a compression mechanism; the screening mechanism includes a support leg 101, a processing box 102, a fixed plate 103, a vibration spring 104, a vibration motor 105 and a sieve plate 106, the processing box 102 is arranged on the top of the support leg 101, the fixed plate 103 is fixedly connected to both sides of the processing box 102, one end of the vibration spring 104 is respectively fixedly connected to the top of the support leg 101, the other end of the vibration spring 104 is respectively fixedly connected to the bottom of the fixed plate 103, the vibration motor 105 is fixedly connected to the bottom of the processing box 102, the sieve plate 106 is fixedly connected to the inner side of the processing box 102, and the sieve plate 106 is tiltedly arranged on the inner side of the processing box 102. Through the mutual cooperation of the screening mechanisms, the waste is processed. During screening, the waste is placed on the sieve plate 106, and then the vibration motor 105 is operated. The operation of the vibration motor 105 can drive the box body 202 and the inner sieve plate 106 to vibrate as a whole, and will drive the vibration spring 104 to shake. Under the action of the vibration spring 104, the box body 202 and the sieve plate 106 can be shaken quickly. When shaking, the sieve plate 106 drives the waste on the top to vibrate, and causes the waste to slowly slide forward along the inclined direction of the sieve plate 106, so that some fine waste passes through the sieve plate 106 and falls into the interior of the processing box 102, and the larger waste will slide and be screened along the inclined direction of the sieve plate 106. In this way, fine waste and larger waste can be screened and processed, which can effectively separate recyclable materials and improve the recycling rate of resources.
[0023] like Figure 2-4As shown, the compression mechanism includes a discharge port 201, a box body 202, an extrusion plate 203, a servo motor 204, a bidirectional screw rod 205, a limiting rod 206 and a connecting piece 207. The discharge port 201 is opened at the front side of the bottom of the box body 202. The box body 202 is arranged at the bottom of the processing box 102 and is connected to the inner side of the support leg 101. The extrusion plate 203 is arranged inside the box body 202. The servo motor 204 is fixedly installed on one side of the box body 202. One end of the bidirectional screw rod 205 is fixedly connected to the output end of one side of the servo motor 204. The other end of the bidirectional screw rod 205 is connected to the front side of the support leg 101 through a support. The limiting rod 206 is fixedly connected to the top of the box body 202. The connecting pieces 207 are respectively fixedly connected to the top of the extrusion plate 203. The front connecting piece 207 is threadedly connected to the surface of the bidirectional screw rod 205. The rear connecting piece 207 slides Connected to the surface of the limit rod 206, through the cooperation of the compression mechanism, when the fine waste is screened into the interior of the processing box 102, the waste can be discharged into the interior of the box body 202 from the discharge port 201 along the guide plate 5. Finally, after the waste screening is completed, the staff can run the servo motor 204. The operation of the servo motor 204 will drive the bidirectional screw rod 205 to rotate. The rotation of the bidirectional screw rod 205 can make the front side connecting part 207 move inward smoothly and slowly under the auxiliary limit of the rear side connecting part 207 and the limit rod 206. When the connecting part 207 moves inward at the same time, it will drive the extrusion plate 203 to move inward at the same time. After the extrusion plate 203 moves inward at the same time, the waste inside the box body 202 can be squeezed, thereby reducing the volume occupied by the waste, reducing the number of times the staff transports the waste, and saving the transportation and processing costs of the waste.
[0024] like Figure 1-3 As shown, the front hinge of the box 202 is connected to the door panel 3, and the front side of the door panel 3 is fixedly connected to the handle. After the waste inside the box 202 is compressed, the staff can open the door panel 3 through the handle and take out the compressed waste inside the box 202 for transportation and processing, thereby improving the practicality and convenience of the waste processing device.
[0025] like Figure 3-4 As shown, the front and rear sides of the extrusion plate 203 are fixedly connected with protrusions 401, and the front and rear sides of the inner wall of the box body 202 are provided with transverse grooves 402 that cooperate with the protrusions 401. When the extrusion plate 203 moves, the extrusion plate 203 can also drive the protrusions 401 to slide inside the transverse grooves 402, and can limit the extrusion plate 203 under the mutual cooperation of the protrusions 401 and the transverse grooves 402, limiting the extrusion plate 203 from moving parallel when moving, and preventing the extrusion plate 203 from shaking or displacing inside the box body 202 when moving.
[0026] like Figure 2As shown, a material guide plate 5 is installed inside the processing box 102, and the material guide plate 5 is tilted toward the discharge port 201. Under the action of the material guide plate 5, the flow of waste can be effectively guided, the discharge of waste from the inside of the processing box 102 can be accelerated, and the waste can be prevented from accumulating inside the processing box 102.
[0027] like Figure 1-2 As shown, there are several vibration motors 105, which are evenly distributed at the bottom of the processing box 102. By rationally arranging multiple vibration motors 105, a stronger vibration force is provided to ensure that the waste is more effectively transported or screened, avoiding local accumulation or poor flow of waste, which affects the efficiency of waste screening.
[0028] The working principle of the present invention is as follows: first, the waste is piled on the highest point on the rear side of the sieve plate 106, and then the vibration motor 105 is operated. The operation of the vibration motor 105 can drive the box body 202 and the inner sieve plate 106 to vibrate as a whole, and drive the vibration spring 104 to shake. Under the action of the vibration spring 104, the box body 202 and the sieve plate 106 can be shaken quickly. When shaking, the sieve plate 106 drives the waste on the top to vibrate, and causes the waste to slide slowly forward along the inclined direction of the sieve plate 106, so that some small waste passes through the sieve plate 106 and falls into the interior of the processing box 102, and the larger waste will slide and be screened along the inclined direction of the sieve plate 106, thereby the small waste and the large waste can be screened and processed, which is convenient for the staff to carry out secondary processing of the waste. Recycling, after the fine waste is screened into the interior of the processing box 102, the waste can be discharged into the interior of the box body 202 from the discharge port 201 along the guide plate 5. Finally, after the waste screening is completed, the staff can run the servo motor 204. The operation of the servo motor 204 will drive the bidirectional screw rod 205 to rotate. The rotation of the bidirectional screw rod 205 can make the front side connecting part 207 move inward smoothly and slowly under the auxiliary limit of the rear side connecting part 207 and the limit rod 206. When the connecting part 207 moves inward at the same time, it will drive the extrusion plate 203 to move inward at the same time. After the extrusion plate 203 moves inward at the same time, the waste inside the box body 202 can be squeezed, thereby reducing the volume occupied by the waste, reducing the number of times the staff transports the waste, and saving the transportation and processing costs of the waste.
[0029] The above description is merely a preferred embodiment of the present invention. It should be noted that those skilled in the art may make various improvements and modifications without departing from the principles of the present invention, and such improvements and modifications should be considered within the scope of protection of the present invention. Structures, devices, and operating methods not specifically described or explained in this invention shall, unless otherwise specified or limited, be implemented in accordance with conventional means in the art.
Claims
1. A stamping waste processing device for a stamping die, characterized in that: The waste material processing device comprises a screening mechanism and a compression mechanism; the screening mechanism comprises a support leg (101), a processing box (102), a fixed plate (103), a vibration spring (104), a vibration motor (105) and a sieve plate (106); the processing box (102) is arranged on the top of the support leg (101); the fixed plate (103) is fixedly connected to both sides of the processing box (102); one end of the vibration spring (104) is respectively fixedly connected to the top of the support leg (101); the other end of the vibration spring (104) is respectively fixedly connected to the bottom of the fixed plate (103); the vibration motor (105) is fixedly connected to the bottom of the processing box (102); the sieve plate (106) is fixedly connected to the inner side of the processing box (102); and the sieve plate (106) is tiltedly arranged on the inner side of the processing box (102).
2. The stamping waste processing device for a stamping die according to claim 1, characterized in that: The compression mechanism comprises a discharge port (201), a box body (202), an extrusion plate (203), a servo motor (204), a bidirectional screw rod (205), a limit rod (206) and a connecting piece (207); the discharge port (201) is opened at the front side of the bottom of the box body (202); the box body (202) is arranged at the bottom of the processing box (102) and connected to the inner side of the support leg (101); the extrusion plate (203) is arranged inside the box body (202); the servo motor (204) is fixedly installed on one side of the box body (202) On the side, one end of the bidirectional screw rod (205) is fixedly connected to the output end of one side of the servo motor (204), the other end of the bidirectional screw rod (205) is connected to the front side of the support leg (101) through a support member, the limit rod (206) is fixedly connected to the top of the box body (202), and the connecting member (207) is fixedly connected to the top of the extrusion plate (203), the front side connecting member (207) is threadedly connected to the surface of the bidirectional screw rod (205), and the rear side connecting member (207) is slidably connected to the surface of the limit rod (206).
3. The stamping waste processing device for a stamping die according to claim 2, characterized in that: The front hinge of the box body (202) is connected to a door panel (3), and the front side of the door panel (3) is fixedly connected to a handle.
4. The stamping waste processing device for a stamping die according to claim 2, characterized in that: The front and rear sides of the extrusion plate (203) are both fixedly connected with protrusions (401), and the front and rear sides of the inner wall of the box body (202) are both provided with transverse grooves (402) that cooperate with the protrusions (401).
5. The stamping waste processing device for a stamping die according to claim 2, characterized in that: A material guide plate (5) is installed inside the processing box (102), and the material guide plate (5) is arranged to be inclined toward the discharge port (201).
6. The stamping waste processing device for a stamping die according to claim 1, characterized in that: There are several vibration motors (105) evenly distributed at the bottom of the processing box (102).