Cleaning and drying equipment for drum type friction plate
By designing a cleaning and drying equipment that integrates ultrasonic cleaning and hot air drying, the problem of low cleaning efficiency of drum-type friction plates is solved, efficient cleaning and rapid drying of friction plates are achieved, and production efficiency is improved.
Patent Information
- Application Number
- CN202422294450.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-09-20
AI Technical Summary
In the prior art, the cleaning efficiency of drum-type friction plates is low and they are difficult to dry quickly, resulting in reduced production efficiency.
A cleaning and drying equipment that includes ultrasonic cleaning and hot air drying is designed. The friction plate is cleaned and dried by using an ultrasonic generator and a vortex electric heater in conjunction with a fan, and the automatic processing of the friction plate is achieved through a hydraulic telescopic rod.
It realizes efficient cleaning and rapid drying of the friction plate, simplifies the operation process and improves production efficiency.
Smart Images

Figure CN223352410U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of production and cleaning of drum-type friction plates, in particular to a device for cleaning and drying drum-type friction plates. Background Art
[0002] Drum brakes: Drum brakes, also known as block brakes, brake by pressing brake pads against the brake wheel. Drum brakes are an early braking system design. The brake drum design was used on horse-drawn carriages as early as 1902, but it wasn't widely adopted in the automotive industry until around 1920. The mainstream drum brake is the inward-expanding type, with the brake pads (brake shoes) located inside the brake wheel. When braking, the pads expand outward, rubbing against the inside of the brake wheel to achieve the desired effect.
[0003] During the production process of drum friction plates, it is necessary to clean the molded friction plates, which may have some residual release agent, impurities or uneven surface attachments, as well as impurities such as cutting and grinding, metal chips, etc. The existing cleaning method usually adopts manual fine cleaning. This cleaning method can cope with the fine cleaning of drum friction plates of different sizes and specifications, and can protect the outer surface from being scratched. However, this method has low cleaning efficiency and cannot be dried quickly, resulting in reduced production efficiency. Based on this, a cleaning and drying equipment for drum friction plates is proposed. Utility Model Content
[0004] The purpose of the utility model is to provide a drum-type friction plate cleaning and drying device to solve the problems raised in the above background technology.
[0005] In order to achieve the above-mentioned purpose, the present invention provides the following technical solutions: a drum-type friction plate cleaning and drying device, comprising a box body, a support plate fixedly installed inside the box body, a water tank fixedly installed on the inner side of the support plate, elastic support members 1 fixedly installed on the four sides of the water tank, a plurality of elastic support members 2 fixedly installed on the bottom of the water tank, a limit frame slidably installed on the inner side of the water tank, a hollow frame fixedly installed on the bottom of the limit frame, four pillars fixedly installed on the top of the limit frame, and hollow The hollow plate is fixedly mounted with a support frame on the outside, and hydraulic telescopic rods are fixedly mounted on the four corners of the support frame. A metal mesh tube is fixedly mounted on the bottom of the hollow plate, and a vortex electric heater is fixedly mounted on the bottom of the inner cavity of the metal mesh tube. A fan is movably mounted on the bottom of the hollow plate, two transducers are fixedly mounted on the bottom of the water tank, and two ultrasonic generators are fixedly mounted on the bottom of the inner cavity of the box. One end of the water tank is connected to a drain pipe, and a valve is movably mounted inside the drain pipe. Four supporting legs are fixedly mounted on the bottom of the box.
[0006] Preferably, the elastic support member 1 is fixedly mounted on the inner wall of the box at one end away from the water tank, and the elastic support member 2 is fixedly mounted on the bottom of the box inner cavity at one end away from the water tank. The elastic support member 2 is rectangular and evenly distributed on the bottom of the water tank.
[0007] Preferably, the hydraulic telescopic rod passes through the support plate and the bottom end is fixedly installed at the bottom of the box cavity, the support and the limit frame are slidably sleeved on the inner side of the water tank, and the limit frame and the support are in sliding contact with the inner wall of the water tank.
[0008] Preferably, the fan is located inside the metal mesh tube, and the fan, metal mesh tube and vortex electric heater are concentrically distributed. The fan, metal mesh tube and vortex electric heater are located at the center of the box, hollow plate and hollow frame.
[0009] Preferably, the output ends of the two ultrasonic generators are electrically connected to the input end of the transducer through wires.
[0010] Preferably, the four legs are evenly distributed on the bottom of the box in a rectangular shape, and the drainage pipe movably passes through the box and extends to the outside of the box.
[0011] Compared with the prior art, the beneficial effects of the present invention are as follows: when the structure is in use, the user adds cleaning water to the water tank, and then places the drum friction plate to be cleaned on the top of the hollow frame, and then starts the hydraulic telescopic rod to retract, and immerses the hollow frame and the limit frame in the cleaning water, and then starts the ultrasonic generator and the transducer to apply ultrasonic cleaning energy to the bottom of the water tank, thereby ultrasonically cleaning the hollow frame and the drum friction plate; after cleaning, the hydraulic telescopic rod is started to extend, and the support frame and the hollow plate are lifted up, and the support and the limit frame are lifted up, so that the drum friction plate is separated from the cleaning water; after rising beyond the range of the water tank, the fan and the vortex electric heater are started to blow the heated air flow to the drum friction plate to dry the drum friction plate; this solution is convenient for cleaning and convenient for the operator to clean, and only needs to place and take out, thereby improving the overall cleaning efficiency;
[0012] Through the set fan and vortex electric heater, the fan blows the air flow through the gap of the hollow plate to the vortex electric heater and the metal mesh tube. The vortex electric heater heats the metal mesh tube and conducts heat, which cooperates with the air flow of the fan to heat the air flow evenly. The heated air flow is blown to the cleaned drum friction plate, which improves the cleaning efficiency, combines cleaning and drying into one, simplifies the cleaning process, and increases the use effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a schematic diagram of the front three-dimensional appearance structure of the utility model.
[0014] Figure 2 It is a front perspective sectional structural diagram of the utility model.
[0015] Figure 3 It is a front sectional schematic diagram of the internal structure of the utility model.
[0016] Figure 4 It is a schematic diagram of the internal structure of the utility model from the right side.
[0017] In the figure: 1. Box body; 2. Support frame; 3. Hollow plate; 4. Drain pipe; 5. Support leg; 6. Valve; 7. Support plate; 8. Water tank; 9. Elastic support member 1; 10. Elastic support member 2; 11. Ultrasonic generator; 12. Transducer; 13. Hollow frame; 14. Limit frame; 15. Support; 16. Fan; 17. Metal mesh tube; 18. Vortex heater; 19. Hydraulic telescopic rod. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0019] See also Figures 1-4 The utility model provides a technical solution: a drum friction plate cleaning and drying device, including a box body 1, a support plate 7 is fixedly installed inside the box body 1, a water tank 8 is fixedly installed on the inner side of the support plate 7, elastic support members 9 are fixedly installed on the four sides of the water tank 8, a plurality of elastic support members 10 are fixedly installed on the bottom of the water tank 8, a limit frame 14 is slidably installed on the inner side of the water tank 8, a hollow frame 13 is fixedly installed on the bottom of the limit frame 14, four pillars 15 are fixedly installed on the top of the pillar 15, a hollow plate 3 is fixedly installed on the top of the pillar 15, and a hollow plate 3 is fixedly installed on the top of the hollow plate 3. A support frame 2 is fixedly installed on the outside of the hollow plate 3, and a hydraulic telescopic rod 19 is fixedly installed on the four corners of the support frame 2. A metal mesh tube 17 is fixedly installed on the bottom of the hollow plate 3, and a vortex electric heater 18 is fixedly installed on the bottom of the inner cavity of the metal mesh tube 17. A fan 16 is movably installed on the bottom of the hollow plate 3, two transducers 12 are fixedly installed on the bottom of the water tank 8, and two ultrasonic generators 11 are fixedly installed on the bottom of the inner cavity of the box body 1. One end of the water tank 8 is connected to a drain pipe 4, and a valve 6 is movably installed inside the drain pipe 4. Four supporting legs 5 are fixedly installed on the bottom of the box body 1.
[0020] The working principle of the above technical solution is as follows: when in use, the user adds cleaning water to the water tank 8, and then places the drum friction plate to be cleaned on the top of the hollow frame 13, and then starts the hydraulic telescopic rod 19 to retract, and immerses the hollow frame 13 and the limit frame 14 in the cleaning water, and then starts the ultrasonic generator 11 and the transducer 12 to apply ultrasonic cleaning energy to the bottom of the water tank 8, thereby ultrasonically cleaning the hollow frame 13 and the drum friction plate. After the cleaning is completed, the hydraulic telescopic rod 19 is started to extend, and the support frame 2 and the hollow plate 3 are lifted, and the support 15 and the limit frame 14 are lifted, so that the drum friction plate is separated from the cleaning water. After rising beyond the range of the water tank 8, the fan 16 and the vortex electric heater 18 are started to blow the heated airflow to the drum friction plate to dry the drum friction plate. This solution is easy to clean and convenient for the operator to clean. It only needs to be placed and taken out, which improves the overall cleaning efficiency.
[0021] In another embodiment, Figures 1-4 As shown, the end of the elastic support member 1 9 away from the water tank 8 is fixedly installed on the inner wall of the box body 1, and the end of the elastic support member 2 10 away from the water tank 8 is fixedly installed on the bottom of the inner cavity of the box body 1. The elastic support member 2 10 is rectangular and evenly distributed on the bottom of the water tank 8.
[0022] Elastic support member 1 9 and elastic support member 2 10 provide support for the thinner water tank 8, so as to facilitate the support of the water tank 8 as a cleaning tank, facilitate the water tank 8 to transmit ultrasonic energy, and facilitate stable structural support.
[0023] In another embodiment, Figures 1-4 As shown, the hydraulic telescopic rod 19 passes through the support plate 7 and the bottom end is fixedly installed at the bottom of the inner cavity of the box body 1. The support 15 and the limit frame 14 are both slidably sleeved on the inner side of the water tank 8, and the limit frame 14 and the support 15 are in sliding contact with the inner wall of the water tank 8.
[0024] The installation of the hydraulic telescopic rod 19 facilitates the extension of the extension. When the hydraulic telescopic rod 19 extends, it drives the support frame 2 to extend. The support 15 and the limit frame 14 remain stable under the limit of the water tank 8 and are easy to move, making it easy for the matching mechanism to be lifted and lowered stably.
[0025] In another embodiment, Figures 1-4 As shown, the fan 16 is located on the inner side of the metal mesh tube 17 , and the fan 16 , the metal mesh tube 17 and the vortex electric heater 18 are concentrically distributed. The fan 16 , the metal mesh tube 17 and the vortex electric heater 18 are located at the center of the box body 1 , the hollow plate 3 and the hollow frame 13 .
[0026] By setting the fan 16 and the vortex electric heater 18, the fan 16 blows the airflow through the gap of the hollow plate 3 to the vortex electric heater 18 and the metal mesh tube 17. The vortex electric heater 18 heats the metal mesh tube 17 and conducts heat. In conjunction with the airflow of the fan 16, the airflow is evenly heated and the heated airflow is blown to the cleaned drum friction plate, thereby improving the cleaning efficiency, making cleaning and drying two-in-one, simplifying the cleaning process, and increasing the use effect.
[0027] In another embodiment, Figures 1-4 As shown, the output ends of the two ultrasonic generators 11 are electrically connected to the input end of the transducer 12 through wires.
[0028] The transducer 12 is generally installed on the outer wall of the bottom of the water tank 8 which serves as a cleaning tank. The ultrasonic energy is transmitted to the cleaning water in the water tank 8 through a coupling medium such as a rubber pad. The transducer 12 is installed using a universal structure. The ultrasonic generator 11 generates a high-frequency electrical signal, which is transmitted to the transducer 12 through a wire. The transducer 12 converts the electrical signal into ultrasonic energy, which acts on the cleaning liquid to clean the drum friction plate.
[0029] In another embodiment, Figures 1-4 As shown, four supporting legs 5 are evenly distributed on the bottom of the box body 1 in a rectangular shape, and the drainage pipe 4 movably passes through the box body 1 and extends to the outside of the box body 1.
[0030] The legs 5 provide support for the box body 1 to maintain structural stability, and the drain pipe 4 is convenient for draining water, making it convenient to replace the cleaning liquid inside the water tank 8, making it convenient for operators to replace water.
[0031] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A drum friction plate cleaning and drying device, comprising a housing (1), characterized in that: A support plate (7) is fixedly installed inside the box body (1), a water tank (8) is fixedly installed on the inner side of the support plate (7), elastic support members (1) are fixedly installed on four sides of the water tank (8), a plurality of elastic support members (2) (10) are fixedly installed on the bottom of the water tank (8), a limit frame (14) is slidably installed on the inner side of the water tank (8), a hollow frame (13) is fixedly installed on the bottom of the limit frame (14), four pillars (15) are fixedly installed on the top of the limit frame (14), a hollow plate (3) is fixedly installed on the top of the pillar (15), a support frame (2) is fixedly installed on the outer side of the hollow plate (3), and the support frame (14) is fixedly installed on the outer side of the hollow plate (3). The four corners of the frame (2) are fixedly mounted with hydraulic telescopic rods (19), the bottom of the hollow plate (3) is fixedly mounted with a metal mesh tube (17), the bottom of the inner cavity of the metal mesh tube (17) is fixedly mounted with a vortex electric heater (18), the bottom of the hollow plate (3) is movably mounted with a fan (16), the bottom of the water tank (8) is fixedly mounted with two transducers (12), the bottom of the inner cavity of the box (1) is fixedly mounted with two ultrasonic generators (11), one end of the water tank (8) is connected to a drain pipe (4), a valve (6) is movably mounted inside the drain pipe (4), and the bottom of the box (1) is fixedly mounted with four supporting legs (5).
2. The drum friction plate cleaning and drying device according to claim 1, characterized in that: The end of the elastic support member 1 (9) away from the water tank (8) is fixedly mounted on the inner wall of the box body (1), and the end of the elastic support member 2 (10) away from the water tank (8) is fixedly mounted on the bottom of the inner cavity of the box body (1). The elastic support member 2 (10) is evenly distributed in a rectangular shape on the bottom of the water tank (8).
3. The drum friction plate cleaning and drying device according to claim 1, characterized in that: The hydraulic telescopic rod (19) passes through the support plate (7) and the bottom end is fixedly installed at the bottom of the inner cavity of the box body (1). The support (15) and the limit frame (14) are both slidably sleeved on the inner side of the water tank (8). The limit frame (14) and the support (15) are in sliding contact with the inner wall of the water tank (8).
4. The drum friction plate cleaning and drying device according to claim 1, characterized in that: The fan (16) is located inside the metal mesh cylinder (17); the fan (16), the metal mesh cylinder (17) and the vortex electric heater (18) are concentrically distributed; the fan (16), the metal mesh cylinder (17) and the vortex electric heater (18) are located at the center of the box (1), the hollow plate (3) and the hollow frame (13).
5. The drum friction plate cleaning and drying device according to claim 1, characterized in that: The output ends of the two ultrasonic generators (11) are electrically connected to the input end of the transducer (12) through wires.
6. The drum friction plate cleaning and drying device according to claim 1, characterized in that: The four supporting legs (5) are evenly distributed in a rectangular shape at the bottom of the box body (1), and the drainage pipe (4) movably passes through the box body (1) and extends to the outside of the box body (1).