Multi-split efficient punching device
By designing a one-to-many high-efficiency punching device, a driver is used to drive multiple punches, and multiple punches can be punched simultaneously through one device. The problems of low efficiency and inconsistent quality of traditional punching equipment are solved, production efficiency is improved and equipment costs are reduced.
Patent Information
- Application Number
- CN202422408617.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-09-30
AI Technical Summary
Traditional single punching equipment has low efficiency, the punching quality of multiple devices is inconsistent, and the equipment is bulky, which increases costs and production complexity.
A one-to-many efficient punching device is designed, which uses one driver to drive multiple punches. The lifting motion of the main slider is converted into horizontal motion of the pull rod through the inclined transmission structure, realizing synchronous punching of multiple punches. The punching quality and accuracy are ensured by the inclined transmission structure and guide structure.
Significantly improves punching efficiency and quality consistency, reduces equipment volume and reduces production costs.
Smart Images

Figure CN223352694U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of punching devices, in particular to a one-to-many high-efficiency punching device. Background Art
[0002] In modern communications and satellite reception systems, dish antennas are highly valued for their excellent signal reception capabilities and wide range of applications. Punching holes around the antenna perimeter is a critical step. Traditional punching methods have significant efficiency and quality issues.
[0003] Traditional punching methods typically use a single punching device to punch holes one by one. This method has extremely low production efficiency, especially in large-scale production. This method seriously restricts the overall efficiency of the production line and leads to extended production cycles.
[0004] The industry has experimented with using multiple punching machines simultaneously. However, due to the large number of holes required for dish antennas, the simultaneous operation of multiple machines significantly increases the overall size of the equipment, increasing the equipment's footprint and complicating the layout of the production workshop. This also increases costs, adding to the production burden. More critically, the simultaneous operation of multiple machines can easily lead to inconsistent punching quality.
[0005] Therefore, it is necessary to further improve and perfect the existing technology to overcome these shortcomings, and the present invention is made based on this situation. Utility Model Content
[0006] The utility model aims to overcome the deficiencies of the prior art and provide a high-efficiency, low-cost, one-to-many high-efficiency punching device.
[0007] The utility model is realized through the following technical solutions:
[0008] In order to solve the above technical problems, the utility model provides a one-to-many high-efficiency punching device, including a base, a main slider that can be raised and lowered, and a driver located on the base and used to drive the main slider to rise and fall. The base is slidably connected to a plurality of pull rods that can move horizontally. An inclined transmission structure is provided between the main slider and each pull rod, which can convert the lifting motion of the main slider into the horizontal motion of the pull rod, and the outer end of each pull rod is connected to a punch.
[0009] In order to further solve the technical problems to be solved by the present invention, the present invention provides a one-to-many high-efficiency punching device, in which the base is disc-shaped, a center hole is provided in the center of the base, the driver is a linear driver fixedly arranged directly below the center hole, the main slider is connected to the output end of the driver and is located in the center hole, and each of the pull rods is slidably connected to the base along the radial direction of the base.
[0010] In order to further solve the technical problem to be solved by the present invention, the present invention provides a one-to-many high-efficiency punching device, in which each of the pull rods is evenly distributed along the circumferential direction of the base.
[0011] In order to further solve the technical problems to be solved by the present invention, the present invention provides a one-to-many high-efficiency punching device, in which the inclined transmission structure includes a driving groove arranged on the side of the main slider, and the driving groove gradually tilts toward the middle from bottom to top. The inner end of the pull rod is provided with a connecting head that is inserted into the driving groove and can slide up and down along the driving groove. The inner end surface of the connecting head and the bottom surface of the driving groove are both inclined surfaces that gradually tilt from bottom to top toward the middle and can cooperate with each other.
[0012] In order to further solve the technical problem to be solved by the present invention, the present invention provides a one-to-many high-efficiency punching device, in which the cross-sections of the driving groove and the connecting head are both T-shaped.
[0013] In order to further solve the technical problems to be solved by the utility model, the utility model provides a one-to-many high-efficiency punching device, in which a plurality of fixed blocks are provided on the upper surface of the base, and a sliding groove is provided between the fixed blocks and the base for the corresponding pull rods to pass through and slide therein.
[0014] In order to further solve the technical problems to be solved by the present invention, the present invention provides a one-to-many high-efficiency punching device, in which the upper surface of the base is also provided with a plurality of positioning blocks, the top of the positioning block is provided with a positioning groove for placing materials, and the inner and outer side walls of the positioning groove are provided with guide holes for the punch to pass through.
[0015] In order to further solve the technical problem to be solved by the present invention, the present invention provides a one-to-many high-efficiency punching device, in which a buffer sleeve is provided in the guide hole.
[0016] In order to further solve the technical problems to be solved by the present invention, the present invention provides a one-to-many high-efficiency punching device, in which the outer end of the pull rod is movably connected to a slide that can move in the up and down directions, and the punch is movably connected to the outer end of the slide and can move laterally.
[0017] In order to further solve the technical problems to be solved by the present invention, the present invention provides a one-to-many high-efficiency punching device, in which the outer end of the pull rod is provided with a vertical first plug, and the inner end of the slide is provided with a first slot that cooperates with the first plug, so that the slide can be fine-tuned up and down relative to the pull rod; the outer end of the slide is provided with a horizontal second slot, the cross-section of the second slot is L-shaped or T-shaped, and the tail end of the punch is provided with a second plug that cooperates with the corresponding second slot, so that the punch can be fine-tuned horizontally in the second slot.
[0018] Compared with the prior art, the utility model has the following advantages:
[0019] The utility model realizes simultaneous punching of multiple punches through one driver, thereby significantly improving work efficiency, ensuring consistency of punching quality, and reducing equipment volume and production costs through reasonable structural design. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The specific embodiments of the present invention are further described in detail below with reference to the accompanying drawings, wherein:
[0021] Figure 1 It is an exploded schematic diagram of the utility model;
[0022] Figure 2 It is a three-dimensional structural diagram of the utility model;
[0023] Figure 3 It is a cross-sectional schematic diagram of the present utility model. DETAILED DESCRIPTION
[0024] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention is further described in detail below with reference to the accompanying drawings and specific implementation methods.
[0025] like Figures 1 to 3 As shown, the utility model relates to a one-to-many high-efficiency punching device, which is designed to achieve simultaneous punching of multiple punches through a single driver, thereby significantly improving work efficiency. The main structure of the device includes the following key components:
[0026] Base 1: Base 1 serves as the basic component of the entire punching device.
[0027] Main Slider 2: The main slider 2 can move up and down. Its lifting function is powered by a driver 4 located on the base 1.
[0028] Driver 4: Driver 4 is responsible for driving the lifting motion of the main slider 2, and preferably uses a cylinder as a power source.
[0029] Tie rods 3: Multiple tie rods 3 are slidably connected to the base 1 and can move horizontally. The outer end of each tie rod 3 is connected to a punch 5 to ensure that each tie rod 3 can effectively perform the punching function under the lifting movement of the main slider 2.
[0030] Inclined transmission structure: An inclined transmission structure is installed between the main slider 2 and each tie rod 3. This structure converts the lifting motion of the main slider 2 into horizontal movement of the tie rod 3. Specifically, the lifting and lowering of the main slider 2, coordinated by the inclined transmission structure, enables the tie rod 3 to accurately move outward and perform the punching operation. This design effectively improves the accuracy and consistency of punching.
[0031] Punch 5: The punch 5 connected to the outer end of each pull rod 3 is used to perform the punching task.
[0032] The punching device of the utility model uses a driver 4 to drive multiple punches 5 to punch holes at the same time, which has the following significant advantages:
[0033] Fast speed: Through the synchronous operation of multiple punches, the work efficiency is greatly improved and the production cycle is shortened;
[0034] High efficiency: The overall design of the equipment is optimized, with a single drive and an inclined transmission structure that makes the punching process smooth and unobstructed, reducing energy consumption;
[0035] Small size: Compared with traditional equipment, the device has a compact layout, takes up little space, and is suitable for a variety of working environments;
[0036] Low cost: Due to the adoption of simple and efficient mechanical structure, the production and maintenance costs are reduced and the economic benefits are improved.
[0037] Furthermore, the inclined transmission structure includes a drive groove 21 provided on the side of the main slider 2. The drive groove 21 gradually tilts toward the center from bottom to top, forming a sloped structure. This inclined setting allows the main slider 2 to effectively transmit motion when it moves up and down. Correspondingly, the inner end of the pull rod 3 is equipped with a connector 31 that can be inserted into the drive groove 21, and the connector 31 can slide up and down in the drive groove 21. The inner end surface 311 of the connector 31 and the groove bottom surface 211 of the drive groove 21 are both inclined surfaces that gradually tilt toward the center from bottom to top. This design ensures a good fit between the two.
[0038] Through this inclined surface structure, when the main slider 2 moves up and down, the drive groove 21 pushes the connector 31 to slide along its inner wall, thereby driving the pull rod 3 to move in and out. This movement mechanism not only enables the in and out movement of the pull rod 3, but also effectively realizes the punching action, ensuring the efficiency and accuracy of the entire system.
[0039] Furthermore, both the drive slot 21 and connector 31 feature a T-shaped cross-section. This shape not only facilitates the inclined transmission function but also enhances the stability of the connection. The T-shaped structure allows the connector 31 to be securely embedded in the drive slot 21, preventing displacement or dislodging during movement, thereby ensuring reliability and safety throughout the entire operation process.
[0040] Furthermore, several fixing blocks 6 are provided on the upper surface of the base 1. The primary function of these fixing blocks 6 is to provide stable support and guidance for the movement of the pull rods 3. Between the fixing blocks 6 and the base 1, there are chute 61, which are specially designed to allow the corresponding pull rods 3 to pass through and slide smoothly therein, ensuring that the pull rods 3 slide smoothly in and out of the chute 61.
[0041] Furthermore, the upper surface of the base 1 is provided with several positioning blocks 7, whose primary function is to provide accurate positioning support for punching. Each positioning block 7 has a positioning slot 71 at the top for material placement. This slot 71 not only accommodates materials such as pot antennas but also ensures material stability during the punching process.
[0042] Guide holes 72 are provided on the inner and outer walls of the positioning slot 71 to guide the punch 5 through. These guide holes 72 provide a guiding channel for the punch 5, allowing it to maintain accurate positioning during punching, thereby ensuring the precise placement of each hole. This allows the user to conveniently place the material to be punched within the positioning slot 71, while the guide holes 72 effectively guide the punch 5 during punching, preventing misalignment or damage caused by misalignment.
[0043] To further enhance punching stability and reduce wear, a buffer sleeve 73 is positioned within the guide hole 72. This cushion sleeve 73 effectively absorbs the impact force generated by the punch 5 during the punching process, thereby reducing wear on the punch 5 and the walls of the guide hole 72. This design not only extends the life of the device but also ensures stability and reliability under high-frequency operation.
[0044] Furthermore, the outer end of the pull rod 3 is movably connected to a slide 32 that can move freely in the vertical direction. The design of this slide 32 enables it to be flexibly and adaptively adjusted in the vertical direction, providing greater flexibility for subsequent punching operations. The punch 5 is movably connected to the outer end of the slide 32 and can achieve adaptive lateral movement (perpendicular to the length direction of the pull rod 3). The design of these two movable connection structures ensures that the punch 5 can accurately punch at the preset position, while also providing a certain amount of adaptive movement space for the pull rod 3 and the slide 32 to reduce the adverse effects caused by dimensional errors or assembly errors of the pull rod 3.
[0045] Specifically, the outer end of the pull rod 3 is provided with a vertical first plug 33, and the inner end of the slide 32 is provided with a first slot 321 that cooperates with the first plug 33. This structural design allows the slide 32 to be adaptively fine-tuned up and down relative to the pull rod 3 to achieve the ideal punching height.
[0046] Furthermore, a second transverse slot 322 is provided at the outer end of the slide 32. It is noteworthy that the cross-section of the second slot 322 is designed to be L-shaped or T-shaped. A second plug 51 is provided at the rear end of the punch 5 to cooperate with the second slot 322. This design allows the punch 5 to be finely adjusted transversely within the second slot 322. This transverse adaptive adjustment capability enables the punch 5 to be more precisely aligned with the desired punching position, thereby further improving the accuracy and efficiency of the entire punching system.
[0047] The ingenious design of these structures not only improves the operational flexibility of the equipment, but also effectively reduces the risks caused by errors and improves the punching quality.
[0048] Preferably, the base 1 is designed in a disc shape, which is convenient for installation and operation. A center hole 11 is provided in the center of the base 1, and the driver 4 is fixedly arranged directly below the center hole 11. The linear driver design (such as a cylinder) is adopted to achieve linear motion, thereby effectively driving the various components of the punching system. The main slider 2 is connected to the output end of the driver 4 and is located in the center hole 11. This design allows the main slider 2 to move in the vertical direction under the push of the driver 4, providing the necessary power support for the punching operation. Each of the pull rods 3 is slidably connected to the base 1 along the radial direction of the base 1 to form a star-shaped structure. Such a layout not only enhances the stability of the structure, reduces the volume occupied, but also better meets the requirements of different materials and punching.
[0049] Further preferably, in order to ensure uniform force during the punching process, the pull rods 3 are evenly distributed along the circumferential direction of the base 1. However, in actual layout, the punching position needs to be given priority to ensure the accuracy and efficiency of punching.
Claims
1. A one-to-many high-efficiency punching device, characterized by: The invention comprises a base (1), a main slider (2) capable of being raised and lowered, and a driver (4) located on the base (1) and used for driving the main slider (2) to be raised and lowered. A plurality of pull rods (3) capable of being moved horizontally are slidably connected to the base (1). An inclined transmission structure capable of converting the raising and lowering motion of the main slider (2) into the horizontal motion of the pull rod (3) is provided between the main slider (2) and each pull rod (3). The outer end of each pull rod (3) is connected to a punch (5).
2. The one-to-many high-efficiency punching device according to claim 1, characterized in that: The base (1) is disc-shaped, and a center hole (11) is provided at the center of the base (1). The driver (4) is a linear driver fixedly arranged directly below the center hole (11). The main slider (2) is connected to the output end of the driver (4) and is located in the center hole (11). Each of the pull rods (3) is connected to the base (1) by sliding along the radial direction of the base (1).
3. The one-to-many high-efficiency punching device according to claim 2, characterized in that: The pull rods (3) are evenly distributed along the circumferential direction of the base (1).
4. The one-to-many high-efficiency punching device according to claim 1, characterized in that: The inclined plane transmission structure comprises a driving groove (21) provided on the side of the main slider (2), wherein the driving groove (21) is gradually inclined toward the middle from bottom to top, and the inner end of the pull rod (3) is provided with a connector (31) inserted into the driving groove (21) and capable of sliding up and down along the driving groove (21), and the inner end surface (311) of the connector (31) and the groove bottom surface (211) of the driving groove (21) are both inclined surfaces that are gradually inclined toward the middle from bottom to top and can cooperate with each other.
5. The one-to-many high-efficiency punching device according to claim 4, characterized in that: The cross sections of the driving groove (21) and the connecting head (31) are both T-shaped.
6. The one-to-many high-efficiency punching device according to claim 1, characterized in that: A plurality of fixing blocks (6) are provided on the upper surface of the base (1), and a sliding groove (61) for the corresponding pull rod (3) to pass through and slide in is provided between the fixing block (6) and the base (1).
7. The one-to-many high-efficiency punching device according to claim 1, characterized in that: The upper surface of the base (1) is further provided with a plurality of positioning blocks (7), the top of each positioning block (7) is provided with a positioning groove (71) for placing materials, and the inner and outer side walls of each positioning groove (71) are provided with a guide hole (72) for the punch (5) to pass through.
8. The one-to-many high-efficiency punching device according to claim 7, characterized in that: A buffer sleeve (73) is provided in the guide hole (72).
9. The one-to-many high-efficiency punching device according to claim 1, characterized in that: The outer end of the pull rod (3) is movably connected to a slide seat (32) that can move in the up and down directions, and the punch (5) is movably connected to the outer end of the slide seat (32) and can move laterally.
10. The one-to-many high-efficiency punching device according to claim 9, characterized in that: The outer end of the pull rod (3) is provided with a vertical first plug (33), and the inner end of the slide (32) is provided with a first slot (321) that cooperates with the first plug (33), so that the slide (32) can be fine-tuned up and down relative to the pull rod (3); the outer end of the slide (32) is provided with a transverse second slot (322), and the cross-section of the second slot (322) is L-shaped or T-shaped, and the tail end of the punch (5) is provided with a second plug (51) that cooperates with the corresponding second slot (322), so that the punch (5) can be fine-tuned laterally in the second slot (322).