Bus processing tool of power distribution cabinet

By designing a busbar processing tooling with a clamping mechanism, a sliding mechanism and a fixing mechanism, the integrated clamping, twisting and bending processing of the busbar is achieved, which solves the problem that the existing technology is difficult to meet the specific distribution box design and improves the processing efficiency and accuracy.

CN223352779UActive Publication Date: 2025-09-19KUNSHAN YANKOU ELECTRIC CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422473619.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-14
Publication Date
2025-09-19
Estimated Expiration
2034-10-14

AI Technical Summary

Technical Problem

Existing busbar processing tooling is difficult to achieve integrated clamping, bending and twisting, and cannot meet the specific distribution box design requirements.

Method used

A busbar processing tooling is designed, which includes a clamping mechanism, a sliding mechanism and a fixing mechanism. Through the coordinated work of hydraulic cylinder clamping, motor-driven rotation and sliding components, the busbar clamping, twisting and bending processing can be achieved.

Benefits of technology

The integrated processing of busbar clamping, twisting and bending is realized to meet the design requirements of specific distribution boxes and improve processing efficiency and precision.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223352779U_ABST
    Figure CN223352779U_ABST
Patent Text Reader

Abstract

The utility model discloses a bus processing tool of a power distribution cabinet, and relates to the technical field of bus processing. The device comprises an operation table, wherein a clamp mechanism, a fixing mechanism and a sliding mechanism are arranged on the operation table; the clamp mechanism comprises a clamping assembly, a spring assembly and a rotating assembly, the clamping assembly comprises a fixing barrel arranged on the operation table, the fixing barrel is rotationally connected with a clamp shell, the clamp shell is fixedly connected with a hydraulic cylinder, the hydraulic cylinder is fixedly connected with a top barrel, the top barrel is provided with a slope sliding groove, and the slope sliding groove is slidably connected with a slope sliding block. And the inclined plane sliding block is fixedly connected with a clamping block. Through the arrangement of the clamp mechanism, clamping and fixing of the bus are completed through pushing of the hydraulic cylinder, twisting machining of the bus is completed through driving of the first motor to rotate the clamp shell, an integrated machining mode of clamping, twisting and bending of the bus is achieved in cooperation with the sliding mechanism, and the specific design requirements of the distribution box are met.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of busbar processing, in particular to a busbar processing tool for a distribution cabinet. Background Art

[0002] A distribution cabinet busbar is a connecting conductor used to collect, distribute, and transmit electrical energy within a power system. It is typically made of highly conductive materials such as copper or aluminum. A detailed explanation of a distribution cabinet busbar is as follows: A distribution cabinet busbar is a conductor made of highly conductive materials that has the ability to collect and distribute electrical energy. Its primary function is to collect, distribute, and transmit electrical energy, connecting the various current-carrying branch circuits in a distribution device.

[0003] However, during the processing, the busbar needs to be fixed by fixtures and bent and twisted to meet the specific design requirements of the distribution cabinet. Some busbar processing fixtures can only perform common bending processing on the busbar, and it is difficult to meet the requirements of integrated bending and twisting while clamping the busbar, making it impossible to process the busbar to meet the specific design requirements of the distribution box. Utility Model Content

[0004] The purpose of the utility model is to provide a busbar processing tool for a distribution cabinet. By providing a clamping mechanism and cooperating with a sliding mechanism, the device realizes an integrated processing method of clamping, twisting and bending the busbar, solving the problem that it is difficult to perform integrated bending and twisting processing on the busbar while clamping it, making it impossible to process the busbar to meet the specific design requirements of the distribution box.

[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0006] The utility model is a busbar processing tool for a power distribution cabinet, comprising an operating table, on which a clamping mechanism, a fixing mechanism and a sliding mechanism are arranged;

[0007] Furthermore, the clamping mechanism includes a clamping assembly, a spring assembly and a rotating assembly, the clamping assembly includes two fixed cylinders arranged on the top surface of the operating table, the fixed cylinder located on the left is fixedly connected to the top surface of the operating table, the inner walls of the two fixed cylinders are rotatably connected to the clamp shell, the inner walls of the two clamp shells are fixedly connected to the hydraulic cylinders, the output ends of the two hydraulic cylinders are fixedly connected to the top cylinders, the ends of the two top cylinders that are close to each other are provided with inclined slide grooves, the inner walls of the two inclined slide grooves are slidably connected to two inclined sliders, and the sides of several inclined sliders that are close to each other are fixedly connected to clamp blocks.

[0008] Furthermore, the spring assembly includes several receiving blocks fixedly connected to the inner walls of the two inclined sliders, the inner walls of the two clamp shells are provided with two sliding grooves, the inner walls of several of the sliding grooves are fixedly connected with springs, the inner walls of several of the sliding grooves are slidably connected with sliders, the ends of several of the springs away from each other are fixedly connected to the sliders, and the ends of several of the sliders are fixedly connected to the receiving blocks away from each other.

[0009] Furthermore, the rotating assembly includes first motors fixedly connected to the outer walls of the two fixed cylinders, the output ends of the two first motors are fixedly connected to gears, the outer walls of the two clamp shells are provided with a plurality of grooves, the two gears are engaged with the grooves, the inner walls of the two fixed cylinders are provided with limiting grooves, the inner walls of the two limiting grooves are rotatably connected to first limiting rings, and the inner walls of the two first limiting rings are fixedly connected to the outer wall of the clamp shell.

[0010] Furthermore, the fixing mechanism includes a supporting assembly and a fixing assembly, the supporting assembly includes several supporting columns fixedly connected to the bottom surface of the operating table, the sides of several supporting columns close to each other are fixedly connected with connecting columns, and the ends of several connecting columns close to each other are fixedly connected with receiving columns.

[0011] Furthermore, the fixing assembly includes a fixing column fixedly connected to the top surface of the operating table, and the operating table is provided with an arc-shaped sliding groove.

[0012] Furthermore, the sliding mechanism includes a driving assembly, a connecting assembly and a sliding assembly. The driving assembly includes a second motor fixedly connected to the inner wall of the receiving column. The output end of the second motor is fixedly connected to a rotating shaft, and the top end of the rotating shaft is rotatably connected to the bottom surface of the operating table.

[0013] Furthermore, the connecting assembly includes a connecting block fixedly connected to the outer wall of the rotating shaft.

[0014] Furthermore, the sliding assembly includes a sliding column fixedly connected to the top surface of the connecting block, and two second limit rings are fixedly connected to the outer wall of the sliding column. The two second limit rings are slidingly connected to the top and bottom surfaces of the operating table on their respective sides. The top end of the sliding column extends to the top surface of the operating table, and the top end of the sliding column is fixedly connected to the outer wall of the fixed cylinder on the right side. The outer wall of the sliding column is slidingly connected to the inner wall of the arc-shaped sliding groove.

[0015] The utility model has the following beneficial effects:

[0016] 1. By setting up a clamp mechanism, the busbar is clamped and fixed by the push of the hydraulic cylinder, and the busbar is twisted by driving the rotating clamp shell by the first motor. In combination with the sliding mechanism, this device realizes an integrated processing method of clamping, twisting and bending the busbar, meeting some specific distribution box design requirements.

[0017] 2. By setting up a sliding mechanism, a matching clamp mechanism is realized. The left clamp fixes one end of the busbar, and the right clamp fixes the other end of the busbar. The second motor is used to drive the left clamp to bend the busbar through the fixed column.

[0018] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0020] Figure 1 This is a schematic diagram of the overall structure of the front of the utility model;

[0021] Figure 2 This is a schematic diagram of the overall structure of the back of the utility model;

[0022] Figure 3 This is a schematic diagram of the cross-sectional structure of the utility model;

[0023] Figure 4 This is a schematic diagram of the cross-sectional structure of the clamp mechanism of the present utility model;

[0024] Figure 5 For this utility model Figure 3 Schematic diagram of the enlarged structure at point A in the middle.

[0025] In the accompanying drawings, the components represented by the reference numerals are as follows:

[0026] 1. Operating table; 2. Clamp mechanism; 3. Fixing mechanism; 4. Rotating mechanism; 21. Fixing cylinder; 22. Clamp housing; 23. Hydraulic cylinder; 24. Top cylinder; 25. Inclined slide; 26. Inclined slider; 27. Clamp block; 28. Receiver block; 29. ​​Slide; 210. Spring; 211. Slider; 212. First motor; 213. Gear; 214. Groove; 215. Limiting groove; 216. First limiting ring; 31. Support column; 32. Connecting column; 33. Receiver column; 34. Fixing column; 35. Arc-shaped slide; 41. Second motor; 42. Rotating shaft; 43. Connecting block; 44. Sliding column; 45. Second limiting ring. DETAILED DESCRIPTION

[0027] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0028] See also Figure 1-5 As shown, the utility model is a busbar processing tool for a power distribution cabinet, comprising an operating table 1, on which a clamping mechanism 2, a fixing mechanism 3 and a sliding mechanism 4 are provided;

[0029] The clamping mechanism 2 includes a clamping assembly, a spring assembly and a rotating assembly. The clamping assembly includes two fixed cylinders 21 arranged on the top surface of the operating table 1. The fixed cylinder 21 on the left is fixedly connected to the top surface of the operating table 1. The inner walls of the two fixed cylinders 21 are rotatably connected to the clamp housing 22. The inner walls of the two clamp housings 22 are fixedly connected to the hydraulic cylinders 23. The output ends of the two hydraulic cylinders 23 are fixedly connected to the top cylinders 24. The ends of the two top cylinders 24 that are close to each other are provided with inclined slide grooves 25. The inner walls of the two inclined slide grooves 25 are slidably connected to two inclined sliders 26. The sides where several inclined sliders 26 are close to each other are fixedly connected to clamp blocks 27.

[0030] Among them Figure 3 and Figure 4As shown, the spring assembly includes several receiving blocks 28 that are fixedly connected to the inner walls of the two inclined sliders 26, the inner walls of the two clamp housings 22 are provided with two slide grooves 29, the inner walls of several slide grooves 29 are fixedly connected with springs 210, the inner walls of several slide grooves 29 are slidably connected with sliders 211, the ends of several springs 210 away from each other are fixedly connected to the sliders 211, and the sliders 211 are fixedly connected to the ends of the receiving blocks 28 away from each other, the rotating assembly includes a first motor 212 that is fixedly connected to the outer walls of the two fixed cylinders 21, the output ends of the two first motors 212 are fixedly connected to gears 213, the outer walls of the two clamp housings 22 are provided with several grooves 214, the two gears 213 are meshed with the grooves 214, the inner walls of the two fixed cylinders 21 are provided with limiting grooves 215, the inner walls of the two limiting grooves 215 are rotatably connected with first limiting rings 216, and the inner walls of the two first limiting rings 216 are fixedly connected to the outer wall of the clamp housing 22.

[0031] By setting up the clamp mechanism 2, the busbar is clamped and fixed by the push of the hydraulic cylinder 23, and the busbar is twisted by driving the rotating clamp housing 22 by the first motor 212. In conjunction with the sliding mechanism 4, this device realizes an integrated clamping, twisting and bending processing method for the busbar, meeting some specific distribution box design requirements.

[0032] Among them Figure 2 and Figure 3 As shown, the fixing mechanism 3 includes a supporting assembly and a fixing assembly. The supporting assembly includes a plurality of supporting columns 31 fixedly connected to the bottom surface of the operating table 1. The sides of the plurality of supporting columns 31 close to each other are fixedly connected with connecting columns 32. The ends of the plurality of connecting columns 32 close to each other are fixedly connected with receiving columns 33. The fixing assembly includes a fixing column 34 fixedly connected to the top surface of the operating table 1. An arc-shaped slide groove 35 is provided on the operating table 1.

[0033] By setting up a fixing mechanism 3, the support column 31 is used to support the device to stand, the connecting column 32 and the receiving column 33 are set to receive the support column 31 and fix the second motor 41, the fixing column 34 is set to receive the bent busbar, and the arc-shaped slide groove 35 is set to cooperate with the sliding mechanism 4 to facilitate the sliding of the clamp mechanism 2 on the right side to play a bending role.

[0034] Among them Figure 2 、 Figure 3 and Figure 5As shown, the sliding mechanism 4 includes a driving assembly, a connecting assembly and a sliding assembly. The driving assembly includes a second motor 41 fixedly connected to the inner wall of the receiving column 33. The output end of the second motor 41 is fixedly connected to a rotating shaft 42. The top of the rotating shaft 42 is rotatably connected to the bottom surface of the operating table 1. The connecting assembly includes a connecting block 43 fixedly connected to the outer wall of the rotating shaft 42. The sliding assembly includes a sliding column 44 fixedly connected to the top surface of the connecting block 43. The outer wall of the sliding column 44 is fixedly connected to two second limiting rings 45. The sides of the two second limiting rings 45 that are close to each other are slidably connected to the top and bottom surfaces of the operating table 1. The top of the sliding column 44 extends to the top surface of the operating table 1. The top of the sliding column 44 is fixedly connected to the outer wall of the fixed cylinder 21 on the right side. The outer wall of the sliding column 44 is slidably connected to the inner wall of the arc-shaped slide groove 35.

[0035] By setting up the sliding mechanism 4, a processing method is achieved in which the left clamp fixes one end of the busbar and the right clamp fixes the other end of the busbar in cooperation with the clamp mechanism 2, and the left clamp is driven by the second motor 41 to bend the busbar through the fixed column 34.

[0036] A specific application of this embodiment is: by setting up a clamp mechanism 2, the staff places the busbar in the clamping blocks 27 of the two clamps, and the hydraulic cylinders 23 in the two clamps drive the top cylinder 24 to the middle, and the inclined surfaces on the inclined slide 25 and the inclined slider 26 contact each other, and the inclined slide 25 slides on the inclined slider 26 to push the inclined slider 26 toward the center of the clamp. At this time, the slider 211 slides toward the center of the clamp in the slide 29. At this time, the spring 210 is compressed under the extrusion of the slider 211. The two clamping blocks 27 move toward the center of the clamp under the drive of the two inclined sliders 26 to close and clamp the busbar. When the busbar needs to be twisted, one of the motors of the left or right first motor 212 drives the gear 213. Since the gear 213 is engaged with several grooves 214, the gear 213 drives the grooves 214 and the outside of the clamp. The shell 22 rotates, and the first limit ring 216 on the clamp shell 22 slides in the limit groove 215 on the fixed cylinder 21. The first limit ring 216 and the limit groove 215 play the role of limiting the parallel displacement of the clamp shell 22. The rotating clamp shell 22 twists the busbar through the clamp block 27. When the processing is completed, the hydraulic cylinder 23 drives the top cylinder 24 to retract, and the spring 210 rebounds, pushing the slider 211 to slide outward. The slider 211 drives the inclined slider 26 and the clamp block 27 to move outward through the receiving block 28 to loosen the busbar, realizing the clamping and fixing of the busbar by the push of the hydraulic cylinder 23, and the twisting processing of the busbar by driving the rotating clamp shell 22 by the first motor 212. In conjunction with the sliding mechanism 4, this device realizes an integrated processing method of clamping, twisting and bending the busbar, which meets some specific distribution box design requirements.

[0037] By setting up a fixing mechanism 3, the support column 31 is used to support the device to stand, the connecting column 32 and the receiving column 33 are set to receive the support column 31 and fix the second motor 41, the fixing column 34 is set to receive the bent busbar, and the arc-shaped slide groove 35 is set to cooperate with the sliding mechanism 4 to facilitate the sliding of the clamp mechanism 2 on the right side to play a bending role.

[0038] By setting the sliding mechanism 4, when the clamp mechanism 2 clamps the busbar, the second motor 41 drives the rotating shaft 42 to drive the connecting block 43 on the rotating shaft 42 to rotate around the rotating shaft 42. At this time, the connecting block 43 drives the slide post 44 and the right clamp fixed on the top of the slide post 44 to slide in the arc slide groove 35. The arc slide groove 35 is arc-shaped, which conforms to the sliding trajectory of the slide post 44 around the rotating shaft 42. Two second limiting rings 45 are set on the outer wall of the slide post 44 to limit the slide post 44 and support the clamp, so as to avoid that the weight of the clamp is entirely applied to the connecting block 43, affecting the connecting block 43, thereby realizing the processing method of cooperating with the clamp mechanism 2, fixing one end of the busbar with the left clamp and the other end of the busbar with the right clamp, and using the second motor 41 to drive the left clamp to bend the busbar through the fixed column 34.

[0039] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0040] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. The preferred embodiments do not describe all details in detail, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A busbar processing tool for a power distribution cabinet, comprising an operating table (1), characterized in that: The operating table (1) is provided with a clamping mechanism (2), a fixing mechanism (3) and a sliding mechanism (4); The clamp mechanism (2) includes a clamping assembly, a spring assembly and a rotating assembly. The clamping assembly includes two fixed cylinders (21) arranged on the top surface of the operating table (1). The fixed cylinder (21) on the left side is fixedly connected to the top surface of the operating table (1). The inner walls of the two fixed cylinders (21) are rotatably connected to the clamp housing (22). The inner walls of the two clamp housings (22) are fixedly connected to the hydraulic cylinders (23). The output ends of the two hydraulic cylinders (23) are fixedly connected to the top cylinders (24). The ends of the two top cylinders (24) that are close to each other are each provided with an inclined sliding groove (25). The inner walls of the two inclined sliding grooves (25) are each slidably connected to two inclined sliding blocks (26). The sides of the inclined sliding blocks (26) that are close to each other are each fixedly connected to a clamping block (27).

2. The busbar processing tool for a power distribution cabinet according to claim 1, characterized in that: The spring assembly includes a plurality of receiving blocks (28) fixedly connected to the inner walls of the two inclined sliders (26), the inner walls of the two clamp housings (22) are each provided with two slide grooves (29), the inner walls of a plurality of the slide grooves (29) are fixedly connected to springs (210), the inner walls of a plurality of the slide grooves (29) are slidably connected to sliders (211), the ends of a plurality of the springs (210) away from each other are fixedly connected to the sliders (211), and the ends of a plurality of the sliders (211) are fixedly connected to the receiving blocks (28) away from each other.

3. The busbar processing tool for a power distribution cabinet according to claim 2, characterized in that: The rotating assembly comprises a first motor (212) fixedly connected to the outer walls of the two fixed cylinders (21), the output ends of the two first motors (212) are fixedly connected to a gear (213), the outer walls of the two clamp housings (22) are provided with a plurality of grooves (214), the two gears (213) are meshed with the grooves (214), the inner walls of the two fixed cylinders (21) are provided with a limiting groove (215), the inner walls of the two limiting grooves (215) are rotatably connected to a first limiting ring (216), and the inner walls of the two first limiting rings (216) are fixedly connected to the outer wall of the clamp housing (22).

4. The busbar processing tool for a power distribution cabinet according to claim 3, characterized in that: The fixing mechanism (3) comprises a supporting assembly and a fixing assembly, wherein the supporting assembly comprises a plurality of supporting columns (31) fixedly connected to the bottom surface of the operating table (1), a connecting column (32) being fixedly connected to one side of the plurality of supporting columns (31) close to each other, and a receiving column (33) being fixedly connected to one end of the plurality of connecting columns (32) close to each other.

5. The busbar processing tool for a power distribution cabinet according to claim 4, characterized in that: The fixing assembly comprises a fixing column (34) fixedly connected to the top surface of the operating table (1), and an arc-shaped sliding groove (35) is provided on the operating table (1).

6. The busbar processing tool for a power distribution cabinet according to claim 5, characterized in that: The sliding mechanism (4) includes a driving assembly, a connecting assembly and a sliding assembly. The driving assembly includes a second motor (41) fixedly connected to the inner wall of the receiving column (33). The output end of the second motor (41) is fixedly connected to a rotating shaft (42). The top end of the rotating shaft (42) is rotatably connected to the bottom surface of the operating table (1).

7. The busbar processing tool for a power distribution cabinet according to claim 6, characterized in that: The connecting assembly comprises a connecting block (43) fixedly connected to the outer wall of the rotating shaft (42).

8. The busbar processing tool for a power distribution cabinet according to claim 7, characterized in that: The sliding assembly includes a sliding column (44) fixedly connected to the top surface of the connecting block (43), the outer wall of the sliding column (44) is fixedly connected to two second limiting rings (45), the sides of the two second limiting rings (45) close to each other are slidably connected to the top surface and bottom surface of the operating table (1), the top end of the sliding column (44) extends to the top surface of the operating table (1), the top end of the sliding column (44) is fixedly connected to the outer wall of the fixed cylinder (21) on the right side, and the outer wall of the sliding column (44) is slidably connected to the inner wall of the arc-shaped sliding groove (35).