Aluminum ingot forming die

The automated design of the sealing cover and the shedding mechanism controlled by an electric push rod solves the problem of aluminum ingot mold adhesion, achieves efficient demoulding, and improves the aluminum ingot forming efficiency.

CN223352895UActive Publication Date: 2025-09-19ANHUI YONGGAN TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422630954.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-09-19
Estimated Expiration
2034-10-30

AI Technical Summary

Technical Problem

The existing aluminum ingot mold is easily adhered to the mold at the opening, and manual opening is difficult and laborious, which affects the aluminum ingot forming efficiency.

Method used

An electric push rod is used to control the closing and falling mechanism of the sealing cover. Combined with the pull rope and reel design, automatic demoulding is achieved. The volute spring is used to reset the pull rope, and the hydraulic rod and extrusion plate are used to loosen the adhesion.

Benefits of technology

It improves the demoulding efficiency of aluminum ingots, reduces the difficulty and effort of manual operation, and ensures stable operation of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an aluminum ingot forming die, which relates to the technical field of aluminum ingot production, and adopts the technical scheme that the aluminum ingot forming die comprises a die body and a control mechanism, sealing cover plates are arranged on two sides of the die body, the two sealing cover plates are movably connected with the die body through hinges, and the control mechanism is arranged at the bottom of the die body. The control mechanism is used for controlling the sealing cover plate, the discharging mechanism is arranged at the top of the mold body and used for conducting demolding treatment on aluminum ingot products, the control mechanism comprises a transverse plate, the transverse plate is fixedly connected to the bottom of the mold body, and electric push rods are fixedly connected to the two sides of the transverse plate correspondingly; the discharging structure has the advantages that the product demolding efficiency is greatly improved, meanwhile, the design of the pull rope and the winding wheel is adopted, when the electric push rod contracts, the extrusion plate can be driven to rotate, and therefore the discharging structure can work stably, and meanwhile the working process of the discharging structure cannot be affected.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum ingot production, in particular to an aluminum ingot forming die. Background Art

[0002] Aluminum ingot is an industrial raw material. According to national standards, it should be called "aluminum ingot for remelting". It is produced by electrolysis of alumina-cryolite.

[0003] After aluminum ingots enter industrial use, they are divided into two categories: cast aluminum alloys and wrought aluminum alloys. Cast aluminum and aluminum alloys are aluminum castings produced by casting methods, while wrought aluminum and aluminum alloys are processed aluminum products such as plates and strips produced by press working methods.

[0004] During the production process of existing aluminum ingots, they need to be manually removed after being molded. However, the opening of the existing mold is generally adhered to the mold, making manual opening difficult. At the same time, manual removal is also laborious, which affects the efficiency of aluminum ingot forming. Summary of the Invention

[0005] To this end, the utility model provides an aluminum ingot forming mold. By the user operating the electric push rod, the control mechanism can be operated to control the closing of the two sealing cover plates, and the shedding mechanism can be operated to extrude and demold the cooled product, so as to solve the problem that the opening of the existing mold is generally adhered to the mold, manual opening is more difficult, and manual removal is also more laborious, which affects the efficiency of aluminum ingot forming.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions: an aluminum ingot forming die, comprising

[0007] A mold body, wherein sealing cover plates are provided on both sides of the mold body, and the two sealing cover plates are movably connected to the mold body through hinges;

[0008] A control mechanism, which is disposed at the bottom of the mold body and is used to control the sealing cover plate;

[0009] A discharging mechanism is provided on the top of the mold body and is used to demould the aluminum ingot product;

[0010] The control mechanism includes a horizontal plate, which is fixedly connected to the bottom of the mold body. Electric push rods are fixedly connected to both sides of the horizontal plate, and the outer ends of the two electric push rods are fixedly connected to a moving plate.

[0011] Preferably, the control mechanism further includes two first movable rods, which are respectively fixedly connected to the outside of the two movable plates, and a second movable rod is provided at the outer end of the two first movable rods, and the two first movable rods are respectively movably connected to the two second movable rods through hinges.

[0012] Preferably, connecting plates are provided on both sides of the mold body, the two connecting plates are fixedly connected to the bottom of the two sealing cover plates, and the two connecting plates are respectively provided at the outer ends of the two second movable rods, and the second movable rods are movably connected to the connecting plates through hinges.

[0013] Preferably, the control mechanism also includes a plurality of limit rails, and the plurality of limit rails are respectively fixedly connected to the front and rear sides of the mold body, and the front and rear ends of the two connecting plates are fixedly connected to the limit rods, and the plurality of limit rods are respectively embedded in the plurality of limit rails and slide on the limit rails.

[0014] Preferably, the discharging mechanism includes a winding wheel, which is arranged on the top of the mold body. A pull rope is wrapped around the outside of the winding wheel. Both ends of the pull rope extend to the bottom of the mold body and are fixedly connected to the front and rear sides of one of the movable plates.

[0015] Preferably, the discharging mechanism further comprises a positioning rod, which is fixedly embedded in the winding wheel, one end of the positioning rod is fixedly connected to a positioning plate, and one side of the positioning plate is fixedly connected to a hydraulic rod.

[0016] Preferably, one end of the hydraulic rod is fixedly connected to a moving block, one side of the moving block is fixedly connected to a fixing frame, and the bottom of the fixing frame is fixedly connected to an extrusion plate.

[0017] Preferably, a fixed block is fixedly connected to the top of the mold body, the fixed block is sleeved on the outside of the positioning rod, a connecting tube is embedded in the fixed block, the connecting tube is fixedly sleeved on the outside of the positioning rod, a volute spring is fixedly sleeved on the outside of the connecting tube, and the volute spring is fixedly connected to the inner wall of the fixed block.

[0018] Preferably, a support plate is fixedly connected to the top of the mold body, and the support plate is sleeved on the outside of the positioning rod and movably connected to the positioning rod through a rolling bearing.

[0019] Preferably, both the front and rear sides of the mold body are fixedly connected with limiting blocks, and the two limiting blocks are respectively sleeved on the outside of the pull rope and slide on the pull rope.

[0020] The beneficial effects of the utility model are:

[0021] By operating the electric push rod by the user, the control mechanism can be operated to control the closing of the two sealing cover plates, and the shedding mechanism can be operated to extrude and demold the cooled product, so as to solve the problem that the opening of the existing mold is generally adhered to the mold, manual opening is more difficult, and manual demolding is also more laborious, which affects the efficiency of aluminum ingot forming. The utility model greatly improves the efficiency of product demolding. At the same time, the device adopts the design of a pull rope and a winding wheel. When the electric push rod contracts, it drives the extrusion plate to rotate, so that the discharging structure can work stably without affecting the working process of the device. In addition, the device adopts the design of a scroll spring, so that the pull rope can automatically contract, which is convenient for the pull rope to reciprocate and contract and extend. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] To more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for the embodiments or the description of the prior art. Obviously, the drawings described below are merely illustrative, and those skilled in the art can, without inventive effort, derive other implementation drawings from the provided drawings.

[0023] The structures, proportions, sizes, etc. illustrated in this specification are intended solely to complement the contents disclosed herein and to facilitate understanding and reading by persons familiar with the art. They are not intended to limit the conditions under which the present invention may be implemented and therefore have no substantive technical significance. Any structural modifications, changes in proportions, or adjustments in size, provided they do not affect the efficacy and objectives of the present invention, shall remain within the scope of the technical contents disclosed herein.

[0024] Figure 1 A schematic diagram of the overall structure provided by the utility model;

[0025] Figure 2 A schematic diagram of the three-dimensional structure of the discharging mechanism provided by the utility model;

[0026] Figure 3 The utility model provides Figure 2 A magnified view of point A in the figure;

[0027] Figure 4 A schematic diagram of the three-dimensional structure of the control mechanism provided by the utility model;

[0028] In the figure: 1 mold body; 2 sealing cover plate; 3 horizontal plate; 4 electric push rod; 5 movable plate; 6 first movable rod; 7 second movable rod; 8 connecting plate; 9 limit rail; 10 limit rod; 11 winding wheel; 12 pull rope; 13 positioning rod; 14 positioning plate; 15 hydraulic rod; 16 movable block; 17 fixed frame; 18 extrusion plate; 19 fixed block; 20 scroll spring; 21 limit block. DETAILED DESCRIPTION

[0029] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention and are not used to limit the present invention.

[0030] Refer to the attached Figure 1 -Attached Figure 4 The utility model provides an aluminum ingot forming die, comprising

[0031] The mold body 1 has sealing cover plates 2 on both sides of the mold body 1, and the two sealing cover plates 2 are movably connected to the mold body 1 through hinges;

[0032] The control mechanism is arranged at the bottom of the mold body 1 and is used to control the sealing cover plate 2;

[0033] The discharging mechanism is arranged at the top of the mold body 1 and is used to demould the aluminum ingot product;

[0034] The control mechanism includes a horizontal plate 3, which is fixedly connected to the bottom of the mold body 1. Electric push rods 4 are fixedly connected to both sides of the horizontal plate 3, and the outer ends of the two electric push rods 4 are fixedly connected to the moving plate 5;

[0035] In this embodiment, the user operates the electric push rod 4 to operate, so that the control mechanism can operate to control the closing of the two sealing cover plates 2, and at the same time the shedding mechanism operates to extrude and demould the cooled product;

[0036] Among them, in order to achieve the purpose of controlling the sealing cover plate 2, the present device adopts the following technical solution: the control mechanism also includes two first movable rods 6, the two first movable rods 6 are respectively fixedly connected to the outside of the two movable plates 5, and the outer ends of the two first movable rods 6 are respectively provided with second movable rods 7, and the two first movable rods 6 are respectively movably connected to the two second movable rods 7 through hinges. Connecting plates 8 are provided on both sides of the mold body 1, and the two connecting plates 8 are respectively fixedly connected to the bottom of the two sealing cover plates 2. The two connecting plates 8 are respectively provided at the outer ends of the two second movable rods 7, and the second movable rods 7 are movably connected to the connecting plates 8 through hinges;

[0037] When demoulding is required, the user activates the two electric push rods 4 to retract, and the retraction of the electric push rods 4 drives the movable plate 5 and the first movable rod 6 to move inward, and the movement of the first movable rod 6 drives the movement of the second movable rod 7, and the movement of the second movable rod 7 pulls the two connecting plates 8 to rotate, and the rotation of the connecting plate 8 drives the sealing cover plate 2 to rotate, so that the two sealing cover plates 2 are opened, which is convenient for the next step of demoulding;

[0038] Among them, in order to achieve the purpose of product discharging, this device adopts the following technical solutions: the discharging mechanism includes a winding wheel 11, the winding wheel 11 is arranged on the top of the mold body 1, and a pull rope 12 is wound around the outside of the winding wheel 11. Both ends of the pull rope 12 extend to the bottom of the mold body 1 and are respectively fixedly connected to the front and rear sides of one of the movable plates 5. The discharging mechanism also includes a positioning rod 13, the positioning rod 13 is fixedly embedded in the winding wheel 11, one end of the positioning rod 13 is fixedly connected to the positioning plate 14, one side of the positioning plate 14 is fixedly connected to a hydraulic rod 15, one end of the hydraulic rod 15 is fixedly connected to a moving block 16, and one side of the moving block 16 is fixedly connected to a fixed frame 17. An extrusion plate 18 is fixedly connected to the bottom of the fixing frame 17, and a fixing block 19 is fixedly connected to the top of the mold body 1. The fixing block 19 is sleeved on the outside of the positioning rod 13, and a connecting pipe is embedded in the fixing block 19. The connecting pipe is fixedly sleeved on the outside of the positioning rod 13, and a volute spring 20 is fixedly sleeved on the outside of the connecting pipe. The volute spring 20 is fixedly connected to the inner wall of the fixing block 19. A support plate is fixedly connected to the top of the mold body 1. The support plate is sleeved on the outside of the positioning rod 13 and movably connected to the positioning rod 13 through a rolling bearing. Limit blocks 21 are fixedly connected to the front and rear sides of the mold body 1. The two limit blocks 21 are respectively sleeved on the outside of the pull rope 12 and slide on the pull rope 12;

[0039] When the electric push rod 4 contracts, it will drive the pull rope 12 to move. The two ends of the pull rope 12 move toward the middle, which will drive the winding wheel 11 to rotate. The rotation of the winding wheel 11 drives the positioning rod 13 and the hydraulic rod 15 to rotate. The rotation of the hydraulic rod 15 drives the moving block 16 and the fixed frame 17 to rotate. The rotation of the fixed frame 17 drives the extrusion plate 18 to rotate downward, so that the extrusion plate 18 is aligned with one side of the product. The user then starts the hydraulic rod 15 to contract. The contraction of the hydraulic rod 15 drives the extrusion plate 18 to squeeze the product, so that the adhesion between the product and the inner wall of the mold body 1 is loosened, making it easier for the user to take out the product.

[0040] The use process of the utility model is as follows: when the user operates the electric push rod 4, the control mechanism can be operated to control the closing of the two sealing cover plates 2, and at the same time the shedding mechanism works to extrude and demould the cooled product. When demoulding is required, the user starts the two electric push rods 4 to retract, and the electric push rods 4 retract to drive the movable plate 5 and the first movable rod 6 to move inward, and the movement of the first movable rod 6 drives the movement of the second movable rod 7, and the movement of the second movable rod 7 pulls the two connecting plates 8 to rotate, and the rotation of the connecting plate 8 drives the sealing cover plates 2 to rotate, so that the two sealing cover plates 2 are opened, and then In the next demoulding process, when the electric push rod 4 contracts, it will drive the pull rope 12 to move. The movement of both ends of the pull rope 12 toward the middle will drive the winding wheel 11 to rotate. The rotation of the winding wheel 11 drives the positioning rod 13 and the hydraulic rod 15 to rotate. The rotation of the hydraulic rod 15 drives the moving block 16 and the fixed frame 17 to rotate. The rotation of the fixed frame 17 drives the extrusion plate 18 to rotate downward, so that the extrusion plate 18 is aligned with one side of the product. The user then starts the hydraulic rod 15 to contract. The contraction of the hydraulic rod 15 drives the extrusion plate 18 to squeeze the product, so that the adhesion between the product and the inner wall of the mold body 1 is loosened, making it easier for the user to take out the product.

[0041] The above description is merely a preferred embodiment of the present invention. Anyone skilled in the art may utilize the above-described technical solutions to modify the present invention or create equivalent technical solutions. Therefore, any simple modification or equivalent replacement based on the technical solutions of the present invention falls within the scope of protection claimed by the present invention.

Claims

1. An aluminum ingot forming die, characterized in that: include A mold body (1), wherein sealing cover plates (2) are provided on both sides of the mold body (1), and the two sealing cover plates (2) are movably connected to the mold body (1) via hinges; A control mechanism, the control mechanism being arranged at the bottom of the mold body (1) and being used to control the sealing cover plate (2); A discharging mechanism, the discharging mechanism being arranged on the top of the mold body (1) and being used for demoulding the aluminum ingot product; The control mechanism comprises a transverse plate (3), the transverse plate (3) being fixedly connected to the bottom of the mold body (1), electric push rods (4) being fixedly connected to both sides of the transverse plate (3), and movable plates (5) being fixedly connected to the outer ends of the two electric push rods (4).

2. The aluminum ingot forming die according to claim 1, characterized in that: The control mechanism further comprises two first movable rods (6), the two first movable rods (6) being fixedly connected to the outside of the two movable plates (5), the outer ends of the two first movable rods (6) being provided with second movable rods (7), and the two first movable rods (6) being movably connected to the two second movable rods (7) via hinges.

3. The aluminum ingot forming die according to claim 1, characterized in that: Connecting plates (8) are provided on both sides of the mold body (1), and the two connecting plates (8) are fixedly connected to the bottoms of the two sealing cover plates (2) respectively. The two connecting plates (8) are respectively provided at the outer ends of the two second movable rods (7), and the second movable rods (7) and the connecting plates (8) are movably connected via hinges.

4. The aluminum ingot forming die according to claim 3, characterized in that: The control mechanism further comprises a plurality of limiting rails (9), wherein the plurality of limiting rails (9) are respectively fixedly connected to the front and rear sides of the mold body (1), and the front and rear ends of the two connecting plates (8) are both fixedly connected to limiting rods (10), and the plurality of limiting rods (10) are respectively embedded in the plurality of limiting rails (9) and slide on the limiting rails (9).

5. The aluminum ingot forming die according to claim 1, characterized in that: The discharging mechanism includes a reel (11), the reel (11) is arranged on the top of the mold body (1), a pull rope (12) is wound around the outside of the reel (11), both ends of the pull rope (12) extend to the bottom of the mold body (1) and are respectively fixedly connected to the front and rear sides of one of the movable plates (5).

6. The aluminum ingot forming die according to claim 1, characterized in that: The discharging mechanism further comprises a positioning rod (13), wherein the positioning rod (13) is fixedly embedded in the winding wheel (11), one end of the positioning rod (13) is fixedly connected to a positioning plate (14), and one side of the positioning plate (14) is fixedly connected to a hydraulic rod (15).

7. The aluminum ingot forming die according to claim 6, characterized in that: One end of the hydraulic rod (15) is fixedly connected to a moving block (16), one side of the moving block (16) is fixedly connected to a fixing frame (17), and the bottom of the fixing frame (17) is fixedly connected to an extrusion plate (18).

8. The aluminum ingot forming die according to claim 4, characterized in that: A fixed block (19) is fixedly connected to the top of the mold body (1), and the fixed block (19) is sleeved on the outside of the positioning rod (13). A connecting pipe is embedded in the fixed block (19), and the connecting pipe is fixedly sleeved on the outside of the positioning rod (13). A volute spring (20) is fixedly sleeved on the outside of the connecting pipe, and the volute spring (20) is fixedly connected to the inner wall of the fixed block (19).

9. The aluminum ingot forming die according to claim 1, characterized in that: A support plate is fixedly connected to the top of the mold body (1), and the support plate is sleeved on the outside of the positioning rod (13) and movably connected to the positioning rod (13) through a rolling bearing.

10. The aluminum ingot forming die according to claim 1, characterized in that: The front and rear sides of the mold body (1) are fixedly connected to limit blocks (21), and the two limit blocks (21) are respectively sleeved on the outside of the pull rope (12) and slide on the pull rope (12).