Milling equipment for steel rail welding seam

Abstract

The utility model discloses milling equipment for a steel rail welding seam, and relates to the related technical field of steel rail construction. The device comprises a side limiting plate, a top supporting plate, a first motor, a second motor and a steel rail body, a limiting block is fixed to one side of the side limiting plate, the top supporting plate is fixed to the top of the side limiting plate and the top of the limiting block, the steel rail body is arranged at the bottom of the top supporting plate, and the first motor is fixed to the top of the top supporting plate; the center of the first motor is arranged above the center line, parallel to the long edge, of the top of the steel rail body, and a second motor is fixed to one corner of the top supporting plate. By arranging the side limiting plate, the top supporting plate, the first motor, the second motor and the steel rail body, the problems that in the milling process of a steel rail welding seam, the number of milling steps is large, use is inconvenient, and accurate milling is not convenient enough are solved, and the steel rail welding seam milling device has the advantages that in the milling process of the steel rail welding seam, the number of steps is small, use is convenient, and the milling efficiency is improved. And accurate milling is more convenient.

Description

Technical Field

[0001] The utility model belongs to the technical field related to rail construction, in particular to a milling device for rail welds. Background Art

[0002] Rail welds are a critical component of railway tracks, connecting two sections of rail and ensuring the continuity and integrity of the track. The quality of the welds is directly related to the safe and stable operation of the railway. Therefore, regular and rigorous nondestructive testing of rail welds is crucial. After welding, the rails produce a relatively rough weld surface, necessitating weld milling. Weld milling is a process used to improve the appearance and smoothness of welded joints. It typically involves using a milling cutter or other cutting tool to remove excess material from the weld area to achieve the desired geometry and surface roughness. However, this process still suffers from the following drawbacks in practical use:

[0003] During the milling process of rail welds, due to the long rails and the concave position, it is necessary to manually push the milling equipment to the corresponding position and align the milling position. During the milling process, there are many operation steps, which is not convenient to use during the work process.

[0004] During the milling process of rail welds, the corresponding milling equipment is directly transported. During the milling process, when the milling operation is in progress, the milling equipment milling structure is accurately moved to the milling position when manually pushed. The operator is required to accurately limit the positioning. During the operation, accurate milling is not convenient enough. Utility Model Content

[0005] The purpose of the utility model is to provide a milling device for rail welds. By arranging side limit plates, a top support plate, a motor 1, a motor 2 and a rail body, the utility model solves the problems of rail welds having many milling steps, being inconvenient to use and not being convenient to perform milling accurately during the milling process.

[0006] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0007] The utility model discloses a milling device for a rail weld, comprising a side limit plate, a top support plate, a motor 1, a motor 2 and a rail main body, wherein a limit block is fixed on one side of the side limit plate, and the top of the side limit plate and the limit block are jointly fixed with a top support plate, and the bottom of the top support plate is provided with a rail main body, and the top of the top support plate is fixed with a motor 1, and the center of the motor 1 is arranged above the center line of the top of the rail main body and parallel to the long side, and a motor 2 is fixed at a corner of the top support plate. When working, the limit block is fixed thereon through the side limit plate, and the position between the side limit plate and the rail main body is determined by limiting the position of the limit block, and the motor 1 and the motor 2 are fixed thereon through the top support plate, and the Ganfeng structure on the top of the milling rail main body is driven to rotate by the motor 1, and the structure for milling between the upper chord and the lower chord of the milling rail main body and one side of the web is driven to rotate by the motor 2.

[0008] Furthermore, the limit block is arranged on the side of the side limit plate close to the rail body, and a clamping block is fixed to the lower part of the side of the limit block away from the side limit plate. The clamping block is movably connected to the side of the web between the upper chord and the lower chord on one side of the rail body. The limit block enters the side of the web between the upper chord and the lower chord on one side of the rail body through the clamping block, so that when working, the limit block determines the position of the side limit plate.

[0009] Furthermore, a vertical push handle is fixed on the side of the side limit plate away from the side limit plate, and a push handle is fixed on the edge of the top support plate away from the motor 2, so that the top support plate can be pushed and pulled to drive the movement.

[0010] Furthermore, a rotating hole is vertically opened in the top support plate at the center of the bottom of motor one and motor two, and two rotating plates are fixed to the bottom of the side limit plate. The two rotating plates are arranged above the rail body, and the rotating plates rotatably connect the rolling wheels thereto.

[0011] Furthermore, the center of the rotating plate is set above the transverse center line of the top of the rail body, and both sides of the rotating plate are rotatably connected with rolling wheels, and the rolling wheels are set on the top of the rail body, so that when pushed, the rolling wheels roll, driving the side limit plates and the top support plate to move.

[0012] Furthermore, a rotating shaft 1 is fixed to the output end of the motor 1, a milling cutter 1 is fixed to the bottom end of the rotating shaft 1, and the bottom end of the milling cutter 1 is arranged on the top of the rail body; a rotating shaft 2 is fixed to the output end of the motor 2, a milling cutter 2 is fixed to the bottom end of the rotating shaft 2, and the milling cutter 2 is movably connected to one side of the web between the upper chord and the lower chord on one side of the rail body; the rotating shaft 1 and the rotating shaft 2 are respectively inserted into two rotating holes, and the milling cutter 1 is driven to rotate by the motor 1, and the milling cutter 2 is driven to rotate by the motor 2.

[0013] The utility model has the following beneficial effects:

[0014] The utility model solves the problem that the rail weld has many milling steps and is inconvenient to use during the milling process by arranging side limit plates, a top support plate and a rail body. Motor one drives rotating shaft one to drive milling cutter one to rotate, so that when milling cutter one rotates, as the top support plate moves to the weld between the rail bodies, milling cutter one mills the gap at the top of the rail body. At the same time, rotating shaft two is driven to rotate by motor two, driving milling cutter two to rotate, so that the weld between the upper chord and the lower chord of the rail body and the surface of one side of the web are milled, and then the side limit plates are removed from the surface of the rail body and then placed on the other side of the rail body, so that the weld on the surface of the rail body is fully milled, so that the rail weld has fewer milling steps during the milling process and is convenient to use.

[0015] The utility model solves the problem that it is not convenient to accurately mill the rail weld during the milling process by arranging the side limit plate, the top support plate, the motor one, the motor two and the rail body. The side limit plate is arranged on one side of the rail body, and the side limit plate is continuously pushed so that the limit block and the clamping block on the side limit plate move toward the rail body, so that the clamping block enters between the upper chord and the lower chord of the rail body until the clamping block contacts the web. Then, the two pushing handles are held to push the side limit plate and the top support plate. At this time, the rolling wheels are supported on the top of the rail body. When the two pushing handles are pushed, the side limit plate and the top support plate run smoothly with the surface of the rail body, and after work, the pushing handles are pulled horizontally in the direction of the length of the rail body to remove the side limit plate. When working, accurate milling only requires supporting the side limit plate and the top support plate in place, and milling is more convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0017] Figure 1 A stereoscopic diagram of the assembly structure of a rail weld milling device;

[0018] Figure 2 It is a three-dimensional diagram of the side limit plate structure;

[0019] Figure 3 This is a three-dimensional diagram of the top support plate structure when viewed from above;

[0020] Figure 4 It is a three-dimensional diagram of the structure of the motor;

[0021] Figure 5This is a three-dimensional diagram of the motor structure.

[0022] Reference numerals:

[0023] 1. Side limit plate; 101. Limit block; 102. Clamping block; 103. Push handle; 2. Top support plate; 201. Rotary hole; 202. Rotating plate; 203. Rolling wheel; 3. Motor 1; 301. Rotating shaft 1; 302. Milling cutter 1; 4. Motor 2; 401. Rotating shaft 2; 402. Milling cutter 2; 5. Rail body. DETAILED DESCRIPTION

[0024] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention. Specific embodiment 1

[0025] See also Figure 1-3 The utility model is a milling device for rail welds, comprising a side limit plate 1, a top support plate 2, a motor 1 3, a motor 2 4 and a rail body 5. A limit block 101 is fixed to one side of the side limit plate 1. The side limit plate 1 limits the distance between it and the rail body 5 through the limit block 101. The side limit plate 1 prevents milling debris from directly splashing out. The top of the side limit plate 1 and the limit block 101 are jointly fixed with a top support plate 2. The top support plate 2 supports the motor 1 3 and the motor 2 4 thereon. The bottom of the top support plate 2 is set There is a rail body 5. When working, the structure driven by motor 1 3 and motor 2 4 provides milling operation for the surface of the rail body 5. Motor 1 3 is fixed on the top of the top support plate 2. The structure for milling the top of the rail body 5 is driven by motor 1 3 to rotate. The center of motor 1 3 is set above the center line of the top of the rail body 5 parallel to the long side. Motor 2 4 is fixed at a corner of the top support plate 2. The structure for milling between the upper chord and the lower chord of the rail body 5 and one side of the web is driven by motor 2 4 to rotate.

[0026] Specifically, the limit block 101 is arranged on the side of the side limit plate 1 close to the rail body 5, and a clamping block 102 is fixed to the lower part of the side of the limit block 101 away from the side limit plate 1. The clamping block 102 is movably connected to one side of the web between the upper chord and the lower chord on one side of the rail body 5. The limit block 101 is clamped between the upper chord and the lower chord on one side of the web of the rail body 5 through the clamping block 102, so as to better determine the movement direction between the side limit plate 1 and the rail body 5 when moving.

[0027] Furthermore, a vertical pushing handle 103 is fixed to the side of the side limit plate 1 away from the side limit plate 1, and a pushing handle 103 is fixed to the edge of the top support plate 2 away from the motor 2 4. When the operator holds the pushing handle 103, the side limit plate 1 and the top support plate 2 push the side limit plate 1 and the top support plate 2 to perform a pushing movement.

[0028] Furthermore, a rotating hole 201 is vertically opened in the top support plate 2 at the center of the bottom of motor 1 3 and motor 2 4, and two rotating plates 202 are fixed to the bottom of the side limit plate 1. The two rotating plates 202 are arranged above the rail body 5, and the top support plate 2 is movably connected to the rotating shaft 1 301 and the rotating shaft 2 401 through the two rotating holes 201.

[0029] Furthermore, the center of the rotating plate 202 is set above the transverse center line of the top of the rail body 5, and both sides of the rotating plate 202 are rotatably connected to the rolling wheels 203, and the rolling wheels 203 are set on the top of the rail body 5. The rotating plate 202 rotatably connects the rolling wheels 203 thereto and is supported on the top of the rail body 5 by the rolling wheels 203 to limit the position of the rail body 5.

[0030] The operating process of this embodiment is as follows: when working, first set the side limit plate 1 on one side of the rail body 5, and continue to push the side limit plate 1 so that the limit block 101 and the clamping block 102 on the side limit plate 1 move toward the rail body 5, so that the clamping block 102 enters between the upper chord and the lower chord of the rail body 5 until the clamping block 102 contacts the web, then hold the two pushing handles 103 to push the side limit plate 1 to the top support plate 2. At this time, the rolling wheel 203 is supported on the top of the rail body 5. When the two pushing handles 103 are pushed, the side limit plate 1 and the top support plate 2 run smoothly with the surface of the rail body 5, and after work, pull the pushing handle 103 horizontally in the length direction of the rail body 5 to remove the side limit plate 1. Specific embodiment 2

[0031] See also Figure 1-5On the basis of the specific embodiment 1, the output end of the motor 1 3 is fixed with a rotating shaft 1 301, the bottom end of the rotating shaft 1 301 is fixed with a milling cutter 1 302, the bottom end of the milling cutter 1 302 is set on the top of the rail body 5, the output end of the motor 2 4 is fixed with a rotating shaft 2 401, the bottom end of the rotating shaft 2 401 is fixed with a milling cutter 2 402, the milling cutter 2 402 is movably connected to one side of the web between the upper chord and the lower chord on one side of the rail body 5, the rotating shaft 1 301 and the rotating shaft 2 401 are respectively inserted into the rail body 5. Connected to the two rotating holes 201, the motor 1 3 drives the milling cutter 1 302 to rotate by driving the rotating shaft 1 301, so that when the milling cutter 1 302 rotates, as the top support plate 2 moves to the weld between the rail bodies 5, the milling cutter 1 302 mills the gap at the top of the rail body 5. At the same time, the motor 2 4 drives the rotating shaft 2 401 to rotate, driving the milling cutter 2 402 to rotate, so that the weld between the upper chord and the lower chord of the rail body 5 and the surface of one side of the web are milled.

[0032] The operation process of this embodiment is as follows: during operation, motor 1 3 drives shaft 1 301 to drive milling cutter 1 302 to rotate, so that when milling cutter 1 302 rotates, as the top support plate 2 moves to the weld between the rail bodies 5, milling cutter 1 302 mills the gap at the top of the rail body 5. At the same time, motor 2 4 drives shaft 2 401 to rotate, driving milling cutter 2 402 to rotate, so that the weld between the upper chord and the lower chord of the rail body 5 and the surface of one side of the web are milled, and then the side limit plate 1 is removed from the surface of the rail body 5 and placed on the other side of the rail body 5, so that the weld on the surface of the rail body 5 is fully milled.

[0033] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0034] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. The preferred embodiments do not describe all details in detail, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A milling device for a rail weld, comprising a side limit plate (1), a top support plate (2), a first motor (3), a second motor (4) and a rail body (5), characterized in that: A limiting block (101) is fixed on one side of the side limiting plate (1), a top support plate (2) is fixed to the top of the side limiting plate (1) and the limiting block (101), a rail body (5) is provided at the bottom of the top support plate (2), a motor 1 (3) is fixed to the top of the top support plate (2), the center of the motor 1 (3) is provided above the center line of the top of the rail body (5) parallel to the long side, and a motor 2 (4) is fixed at a corner of the top support plate (2).

2. The rail weld milling device according to claim 1, characterized in that: The limit block (101) is arranged on a side of the side limit plate (1) close to the rail body (5), and a clamping block (102) is fixed to the lower part of the side of the limit block (101) away from the side limit plate (1), and the clamping block (102) is movably connected to one side of the web between the upper chord and the lower chord on one side of the rail body (5).

3. The rail weld milling device according to claim 1, characterized in that: A vertical push handle (103) is fixed to the side of the side limit plate (1) away from the side limit plate (1), and a push handle (103) is fixed to the edge of the top of the top support plate (2) away from the second motor (4).

4. The rail weld milling device according to claim 1, characterized in that: A rotating hole (201) is vertically provided in the top support plate (2) at the center of the bottom of each of the motors 1 (3) and 2 (4). Two rotating plates (202) are fixed to the bottom of the side limit plate (1). The two rotating plates (202) are arranged above the rail body (5).

5. The rail weld milling device according to claim 4, characterized in that: The center of the rotating plate (202) is arranged above the transverse center line of the top of the rail body (5), and both sides of the rotating plate (202) are rotatably connected to rolling wheels (203), and the rolling wheels (203) are arranged on the top of the rail body (5).

6. The rail weld milling device according to claim 4, characterized in that: The output end of the motor 1 (3) is fixed with a rotating shaft 1 (301), the bottom end of the rotating shaft 1 (301) is fixed with a milling cutter 1 (302), and the bottom end of the milling cutter 1 (302) is arranged on the top of the rail body (5). The output end of the motor 2 (4) is fixed with a rotating shaft 2 (401), the bottom end of the rotating shaft 2 (401) is fixed with a milling cutter 2 (402), and the milling cutter 2 (402) is movably connected to one side of the web between the upper chord and the lower chord on one side of the rail body (5). The rotating shaft 1 (301) and the rotating shaft 2 (401) are respectively inserted into the two rotating holes (201).

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