Blade mounting structure of double-station horizontal plate shearing machine
By designing storage components and adjustment components in the double-station horizontal shearing machine, rapid replacement of blades is achieved, solving the problems of complicated blade replacement and equipment damage in the existing technology, improving work efficiency and reducing maintenance costs.
Patent Information
- Application Number
- CN202422783341.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-11-15
AI Technical Summary
Existing double-station horizontal shearing machines require complex disassembly and installation operations when replacing blades, which affects work efficiency and may damage the equipment, increasing maintenance costs.
A storage component and an adjustment component are designed, including a storage plate, an electric slide, a servo motor, a hydraulic device, etc., to achieve rapid replacement of blades. The coordinated action of the electric slide and the hydraulic device simplifies the installation process of the blade.
The efficiency of blade replacement is improved, potential damage during disassembly and installation is reduced, and maintenance costs are reduced.
Smart Images

Figure CN223353047U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of shearing machines, in particular to a blade installation structure for a double-station horizontal shearing machine. Background Art
[0002] During the use of a double-station horizontal shearing machine, especially when shearing plates of different thicknesses, different types of blades are often required to ensure a good shearing effect.
[0003] The existing double-station horizontal shearing machine still has some shortcomings. For example, when replacing the blade, the shearing machine needs to be disassembled and reinstalled in a relatively complicated manner; this process is not only time-consuming and labor-intensive, seriously affecting the working efficiency of the shearing machine, but also frequent disassembly and installation may cause a certain degree of damage to other components of the shearing machine, increasing the maintenance cost of the equipment. Utility Model Content
[0004] The purpose of the present invention is to provide a blade mounting structure for a double-station horizontal shearing machine, which has the advantage of reducing the need to replace blades, so as to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a double-station horizontal shearing machine blade mounting structure, comprising a shearing machine body, a storage assembly for storing spare blades installed inside the shearing machine body, a tool assembly for improving shearing efficiency installed on the surface of the storage assembly, and an adjustment assembly for facilitating blade replacement installed on the top of the inner wall of the shearing machine body.
[0006] Preferably, an emergency button is installed on one side of the shearing machine body, rear baffles are installed at both ends of one side of the inner wall of the shearing machine body, a waste trough is opened at the bottom of the back of the shearing machine body, and a guardrail is installed at the opening of the waste trough.
[0007] Preferably, the storage assembly includes a storage plate, two sides of the storage plate are connected to two sides of the inner wall of the shearing machine body, and a storage groove is provided on the upper surface of the storage plate.
[0008] Preferably, the tool assembly includes a blade, a first screw hole is opened on the top of one side of the blade, a blade seat is installed on the surface of the blade, a screw is installed on one side of the blade seat, one end of the screw penetrates the blade seat and is connected to the inner wall of the first screw hole, and a nut is installed on the other side of the screw.
[0009] Preferably, a first groove is formed on the upper surface of the knife seat, and second grooves are formed on both sides of the inner wall of the first groove.
[0010] Preferably, the adjustment component includes an electric slide rail, the surface of the electric slide rail is connected to the top of the inner wall of the shearing machine body, the output end of the electric slide rail is installed with a sliding groove, one end of the sliding groove is installed with a servo motor, the output end of the servo motor penetrates the sliding groove and is installed with a threaded rod, one end of the threaded rod is connected to one end of the inner wall of the sliding groove, the surface of the threaded rod is installed with a slider, the surface of the slider is installed with a rotating table, the rotating end of the rotating table is installed with a hydraulic press, the output end of the hydraulic press is installed with a first connecting rod, and one end of the first connecting rod is installed with a load-bearing protective cover.
[0011] Preferably, cylinders are installed on both sides of the inner wall of the load-bearing protective cover, and a second connecting rod is installed on the output end of the cylinder.
[0012] Compared with the prior art, the beneficial effects of the present invention are:
[0013] 1. By designing the storage component, the spare blades can be conveniently stored in the shearing machine body, and by adjusting the synergy of the various structures of the component, the blades can be quickly replaced, avoiding the problem of complex disassembly and reinstallation when replacing blades in traditional shearing machines, and significantly improving work efficiency.
[0014] 2. By reducing the number of blade replacements and potential damage during disassembly and installation, the maintenance cost of the shearing machine is effectively reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural diagram of the utility model;
[0016] Figure 2 This is a schematic diagram of the storage component structure of the utility model;
[0017] Figure 3 This is an exploded diagram of the tool assembly structure of the utility model;
[0018] Figure 4 This is a schematic diagram of the structure of the adjustment component of the utility model;
[0019] Figure 5 This is a cross-sectional view of the load-bearing protective cover structure of the utility model.
[0020] In the figure: 1. Shearing machine body; 2. Emergency button; 3. Rear stop plate; 4. Waste trough; 5. Guardrail; 6. Storage plate; 7. Storage trough; 8. Blade; 9. First screw hole; 10. Blade holder; 11. Screw; 12. Nut; 13. First groove; 14. Second groove; 15. Electric slide rail; 16. Sliding groove; 17. Servo motor; 18. Threaded rod; 19. Slider; 20. Rotary table; 21. Hydraulic press; 22. First connecting rod; 23. Load-bearing protective cover; 24. Cylinder; 25. Second connecting rod. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0022] See also Figure 1-5 The utility model provides a technical solution: a double-station horizontal shearing machine blade installation structure, including a shearing machine body 1, a storage component for storing spare blades 8 is installed inside the shearing machine body 1, a tool component for improving shearing efficiency is installed on the surface of the storage component, and an adjustment component for facilitating replacement of the blade 8 is installed on the top of the inner wall of the shearing machine body 1.
[0023] An emergency button 2 is installed on one side of the shearing machine body 1, and rear baffles 3 are installed at both ends of one side of the inner wall of the shearing machine body 1. A waste trough 4 is opened at the bottom of the back of the shearing machine body 1, and a guardrail 5 is installed at the opening of the waste trough 4. By setting the emergency button 2, the operation of the equipment can be quickly stopped when an abnormal situation occurs in the shearing machine or the operator is in danger, preventing the situation from further deteriorating, providing a safety guarantee for the operator; the plate to be sheared is fixed by the rear baffle 3 to ensure that the plate will not move or offset during the shearing process, which helps to reduce shearing errors and improve shearing quality. It also helps to protect the blade 8 from additional wear caused by the movement of the plate and extend the service life of the blade 8; by setting the waste trough 4, the waste generated during the shearing process can be conveniently collected and cleaned, keeping the working environment clean and orderly. At the same time, a guardrail 5 is installed at the opening of the waste trough 4 to prevent the operator from accidentally touching the waste or the waste splashing and injuring people, further improving the safety of the equipment.
[0024] The storage assembly includes a storage plate 6, the two sides of which are connected to the two sides of the inner wall of the shearing machine body 1. The upper surface of the storage plate 6 is provided with a storage slot 7. The storage plate 6 and the storage slot 7 cooperate to specifically store spare blades 8. Each storage slot 7 is matched to the size of the corresponding blade 8, ensuring that the blade 8 can be firmly placed in the slot and will not slip or move.
[0025] The cutting tool assembly includes a blade 8, with a first screw hole 9 defined at the top of one side of the blade 8. A blade holder 10 is mounted on the surface of the blade 8. A screw 11 is mounted on one side of the blade holder 10. One end of the screw 11 penetrates the blade holder 10 and is threadedly engaged with the inner wall of the first screw hole 9. A nut 12 is fixedly mounted on the other side of the screw 11. The engagement between the nut 12 and the screw 11 securely fastens the blade 8 to the blade holder 10, preventing it from loosening or falling off during the cutting process. The easily removable screw 11 also facilitates replacement and maintenance of the blade 8.
[0026] A first groove 13 is formed on the upper surface of the tool holder 10 , and second grooves 14 are formed on both sides of the inner wall of the first groove 13 .
[0027] The adjusting assembly includes an electric slide rail 15, the surface of the electric slide rail 15 is connected to the top of the inner wall of the shearing machine body 1, and a sliding groove 16 is installed at the output end of the electric slide rail 15. A servo motor 17 is installed at one end of the sliding groove 16. The output end of the servo motor 17 penetrates the sliding groove 16 and is installed with a threaded rod 18. One end of the threaded rod 18 is rotatably connected to one end of the inner wall of the sliding groove 16. A slider 19 is threadedly installed on the surface of the threaded rod 18. The surface of the slider 19 is connected to the inner wall of the sliding groove 16. A rotary table 20 is installed on the surface of the slider 19. A hydraulic press 21 is installed at the rotating end of the rotary table 20. A first connecting rod 22 is installed at the output end of the hydraulic press 21. A load-bearing protective cover 23 is installed at one end of the first connecting rod 22. Cylinders 24 are installed on both sides of the inner wall of the load-bearing protective cover 23. A second connecting rod 25 is installed at the output end of the cylinder 24. The second connecting rod 25 matches the size of the second groove 14, and one end of the second connecting rod 25 is smoothed to facilitate the second connecting rod 25 to be inserted into the inner wall of the second groove 14.
[0028] When the corresponding blade 8 is needed for a specific plate, the sliding groove 16 is driven by the electric slide rail 15 to move horizontally to the top of the corresponding blade 8, and the first connecting rod 22 is driven by the hydraulic device 21 to drive the bearing guard 23 to move downward, so that the surface of the bearing guard 23 is connected to the inner wall of the first groove 13. At this time, the second connecting rod 25 is driven horizontally by the driving cylinder 24, so that the second connecting rod 25 is connected to the inner wall of the second groove 14, thereby achieving the purpose of fixing the knife seat 10 and the blade 8; at this time, the first connecting rod 22 is driven by the hydraulic device 21 to drive the corresponding blade 8 to move upward When the blade 8 is moved to a certain height, the corresponding blade 8 is driven to rotate 90 degrees by the rotating table 20, and then the corresponding blade 8 is transported to the working area again through the coordinated action of the electric slide rail 15, the sliding groove 16, the motor, the threaded rod 18, the slider 19, the hydraulic press 21, the first connecting rod 22 and other structures, thereby realizing the rapid replacement of the blade 8, avoiding the problem of complex disassembly and reinstallation of the traditional shearing machine when replacing the blade 8, and significantly improving the work efficiency; by reducing the number of replacement times of the blade 8 and the potential damage during the disassembly and installation process, the maintenance cost of the shearing machine is effectively reduced.
Claims
1. A double-station horizontal shearing machine blade mounting structure, comprising a shearing machine body (1), characterized in that: A storage assembly for storing spare blades (8) is installed inside the shearing machine body (1), a tool assembly for improving shearing efficiency is installed on the surface of the storage assembly, and an adjustment assembly for facilitating the replacement of blades (8) is installed on the top of the inner wall of the shearing machine body (1).
2. The double-station horizontal shearing machine blade mounting structure according to claim 1 is characterized in that: An emergency button (2) is installed on one side of the shearing machine body (1), rear baffles (3) are installed at both ends of one side of the inner wall of the shearing machine body (1), a waste trough (4) is opened at the bottom of the back of the shearing machine body (1), and a guardrail (5) is installed at the opening of the waste trough (4).
3. The double-station horizontal shearing machine blade mounting structure according to claim 1 is characterized in that: The storage assembly comprises a storage plate (6), two sides of which are connected to two sides of the inner wall of the shearing machine body (1), and a storage groove (7) is provided on the upper surface of the storage plate.
4. The double-station horizontal shearing machine blade mounting structure according to claim 1 is characterized in that: The tool assembly includes a blade (8), a first screw hole (9) is opened on the top of one side of the blade (8), a blade seat (10) is installed on the surface of the blade (8), a screw (11) is installed on one side of the blade seat (10), one end of the screw (11) penetrates the blade seat (10) and is connected to the inner wall of the first screw hole (9), and a nut (12) is installed on the other side of the screw (11).
5. The double-station horizontal shearing machine blade mounting structure according to claim 4 is characterized in that: A first groove (13) is provided on the upper surface of the knife seat (10), and second grooves (14) are provided on both sides of the inner wall of the first groove (13).
6. The double-station horizontal shearing machine blade mounting structure according to claim 1, characterized in that: The adjustment component includes an electric slide rail (15), the surface of the electric slide rail (15) is connected to the top of the inner wall of the shearing machine body (1), the output end of the electric slide rail (15) is installed with a sliding groove (16), one end of the sliding groove (16) is installed with a servo motor (17), the output end of the servo motor (17) penetrates the sliding groove (16) and is installed with a threaded rod (18), one end of the threaded rod (18) is connected to one end of the inner wall of the sliding groove (16), the surface of the threaded rod (18) is installed with a slider (19), the surface of the slider (19) is installed with a rotating table (20), the rotating end of the rotating table (20) is installed with a hydraulic press (21), the output end of the hydraulic press (21) is installed with a first connecting rod (22), and one end of the first connecting rod (22) is installed with a bearing protective cover (23).
7. The double-station horizontal shearing machine blade mounting structure according to claim 6, characterized in that: Cylinders (24) are installed on both sides of the inner wall of the load-bearing protective cover (23), and a second connecting rod (25) is installed at the output end of the cylinder (24).