Aluminum bar cutting device

The adjustment screw system driven by the clamp and servo motor solves the problem of high power and intelligent control costs in the loading process of existing aluminum bar cutting equipment, realizes fixed-length cutting and automatic loading of aluminum bars, reduces economic costs and improves cutting efficiency.

CN223353055UActive Publication Date: 2025-09-19NINGBO XUEDA MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202422654245.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-01
Publication Date
2025-09-19
Estimated Expiration
2034-11-01

AI Technical Summary

Technical Problem

Existing aluminum bar cutting equipment requires a power mechanism and a PLC controller during the loading process, which increases economic costs.

Method used

An aluminum bar cutting device was designed, which adopted a fixture and a servo motor-driven adjusting screw system to achieve fixed-length cutting and automatic loading of aluminum bars, reducing dependence on power drive and intelligent control.

Benefits of technology

It realizes the fixed-length cutting and automatic loading of aluminum bars, reduces economic costs and improves cutting efficiency and quality.

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Abstract

The utility model relates to the technical field of aluminum bar machining, and discloses an aluminum bar cutting device which comprises a machine body, a mounting groove is formed in the middle of the machine body, an adjusting seat is arranged in the mounting groove in a sliding mode, guide grooves matched with the adjusting seat in a sliding mode are formed in the two side faces of the machine body, and a clamp is arranged at the top of the side face of the adjusting seat. A cutting part is arranged at the bottom of the side face of the adjusting seat, a moving groove is formed in the bottom of the machine body, a supporting plate is slidably arranged in the moving groove, a pushing air cylinder is fixedly arranged on the side face, away from the supporting plate, of the machine body, and the piston end of the pushing air cylinder is fixedly connected with the side edge of the supporting plate; according to the aluminum bar fixed-length cutting device, an aluminum bar needing to be cut can be supported through the arranged supporting plate, the position of the adjusting seat is adjusted, namely the position of the cutting component is adjusted, therefore, fixed-length cutting can be conducted on the aluminum bar, intelligent control is not needed, feeding of the aluminum bar can be achieved under the action of gravity without power driving, and economic cost is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum bar processing, in particular to an aluminum bar cutting device. Background Art

[0002] Aluminum rod is a type of aluminum product. The casting process of aluminum rod includes melting, purification, impurity removal, degassing, slag removal and casting. Before aluminum rod is extruded, it is one of the most commonly used raw materials in industrial production. Aluminum rod is generally formed by melting and casting. Before it is put into subsequent production after forming, it needs to be cut to a certain size.

[0003] After searching, application number 202222097404.X disclosed an aluminum rod cutting device, which includes a base plate and a fixing assembly. The base plate has a PLC controller mounted on the upper side, a conveying assembly mounted on the right end of the base plate, a measuring assembly mounted on the left end of the base plate, and a cutting assembly and a cooling assembly mounted on the upper side of the base plate. The cooling mechanism cools the aluminum rod during cutting to prevent uneven cut surfaces due to excessive temperature, and can easily cut the aluminum rod into appropriate lengths.

[0004] However, the above method still has the following defects in actual use: it uses a horizontal conveying method to load the aluminum bars, requires a power mechanism to move the aluminum bars, and also requires the use of a PLC controller to intelligently control the conveying position, which increases economic costs. Utility Model Content

[0005] The utility model aims to provide an aluminum rod cutting device with the effects of fixed-length cutting and automatic loading.

[0006] The above technical objectives of the present utility model are achieved through the following technical solutions: an aluminum rod cutting device, comprising a body, a mounting groove is provided in the middle of the body, an adjustment seat is slidingly provided inside the mounting groove, guide grooves are provided on both sides of the body for slidingly cooperating with the adjustment seat, a clamp is provided on the top of the side of the adjustment seat, a cutting component is provided on the bottom of the side of the adjustment seat, a movable groove is provided at the bottom of the body, a support plate is slidingly provided inside the movable groove, a pushing cylinder is fixedly provided on the side of the body away from the support plate, and the piston end of the pushing cylinder is fixedly connected to the side of the support plate.

[0007] The present invention is further configured as follows: a base is fixedly provided at the bottom end of the machine body, a material collection box is provided at the top end of the base away from the machine body, and the position of the material collection box corresponds to that of the clamp.

[0008] The utility model is further configured as follows: an adjusting screw is rotatably provided inside the mounting groove, a motor frame 1 is fixedly provided on the top of the body, a servo motor 1 is fixedly provided on the top of the motor frame 1, a transmission shaft of the servo motor 1 is fixedly connected to the top of the adjusting screw, and the adjusting screw is threadedly connected to the middle part of the adjusting seat.

[0009] The utility model is further configured as follows: the clamp includes a left clamping seat and a right clamping seat, the left clamping seat is fixedly connected to the side top of the adjustment seat through a mounting frame 1, both sides of the left clamping seat are fixed with mounting plates 1, both sides of the right clamping seat are fixed with mounting plates 2, one side of the mounting plate 1 is fixed with a clamping cylinder, and the piston end of the clamping cylinder is connected to one side of the corresponding mounting plate 2.

[0010] The utility model is further configured as follows: the cutting component includes a motor frame 2 and a mounting plate 3, the mounting plate 3 is arranged at the bottom of the side of the adjustment seat, a cutting cylinder is fixedly provided on one side of the mounting plate 3, a mounting frame 2 is fixedly provided on the piston end of the cutting cylinder, the mounting frame 2 is fixedly connected to the side of the motor frame 2, a servo motor 2 is fixedly provided at the bottom of the motor frame 2, a cutting disk is provided on the transmission shaft of the servo motor 2, and the upper plane of the cutting disk and the lower plane of the clamp are in the same plane.

[0011] The utility model is further configured as follows: a mounting disc is fixedly provided on the transmission shaft of the servo motor 2, a fixing groove corresponding to the mounting disc is provided in the middle of the bottom end of the cutting disc, the mounting disc is embedded in the fixing groove, and the mounting disc is connected to the cutting disc by mounting screws.

[0012] The utility model is further configured as follows: a limiting ring is provided on one side of the machine body close to the cutting part, and the limiting ring is located below the clamp, a folded edge is provided on the side of the limiting ring, and the folded edge is connected to the side of the machine body by installing screws.

[0013] To sum up, the utility model has the following beneficial effects: the utility model can support the aluminum rod that needs to be cut through the support plate provided, and adjust the position of the adjustment seat, that is, adjust the position of the cutting component, so that the aluminum rod can be cut to a fixed length without the need for intelligent control, and the aluminum rod can be loaded without power drive under the action of gravity, thereby reducing economic costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is one of the three-dimensional structural diagrams of the present utility model;

[0015] Figure 2 This is the second three-dimensional structural diagram of the utility model;

[0016] Figure 3This is one of the partial structural diagrams of the utility model;

[0017] Figure 4 This is the second schematic diagram of the partial structure of the utility model;

[0018] Figure 5 It is a schematic diagram of the cross-sectional structure of the present utility model.

[0019] In the figure: 1. Machine body; 101. Base; 102. Collecting box; 103. Mounting slot; 104. Guide slot; 105. Slide slot; 106. Moving slot; 2. Adjusting screw; 201. Motor frame 1; 202. Servo motor 1; 203. Adjusting seat; 3. Clamp; 301. Left clamping seat; 302. Slide seat; 303. Mounting frame 1; 304. Mounting plate 1; 305. Clamping cylinder; 306. Right clamping seat; 307. Mounting plate 2; 4. Cutting component; 401. Motor frame 2; 402. Mounting frame 2; 403. Servo motor 2; 404. Cutting disc; 405. Mounting plate 3; 406. Cutting cylinder; 5. Support plate; 501. Push cylinder; 6. Limiting ring DETAILED DESCRIPTION

[0020] The present invention will be further described below with reference to the accompanying drawings in the embodiments of the present invention.

[0021] See also Figures 1 to 5 In the embodiment of the present invention, an aluminum rod cutting device includes a body 1, a mounting groove 103 is provided in the middle of the body 1, an adjustment seat 203 is slidably provided inside the mounting groove 103, and guide grooves 104 are provided on both sides of the body 1 to slide with the adjustment seat 203, which do not interfere with the movement of the adjustment seat 203 and guide its movement. A clamp 3 is provided on the top of the side of the adjustment seat 203 to clamp and fix the cut aluminum rod, and a cutting component 4 is provided on the bottom of the side of the adjustment seat 203 to quickly cut the aluminum rod clamped by the clamp 3. A movable groove 106 is provided at the bottom of the body 1, and a support plate 5 is slidingly provided inside the movable groove 106 to stably support the bottom of the aluminum rod. A pushing cylinder 501 is fixedly provided on the side of the body 1 away from the support plate 5, and the piston end of the pushing cylinder 501 is fixedly connected to the side of the support plate 5. The pushing cylinder 501 can be used to drive the support plate 5 to move to the inside of the movable groove 106, so that the cut aluminum rod can be quickly unloaded. A through hole corresponding to the piston end of the pushing cylinder 501 is provided on the side of the body 1, which does not interfere with the extension and contraction of the piston end of the pushing cylinder 501.

[0022] In this embodiment, preferably, a base 101 is fixedly provided at the bottom end of the body 1 to stably support the body 1, and a collection box 102 is provided on the top of the base 101 away from the side of the body 1, and the collection box 102 corresponds to the position of the clamp 3, so that the cut aluminum bars can fall into the collection box 102 for collection;

[0023] In this embodiment, preferably, an adjusting screw rod 2 is rotatably provided inside the mounting groove 103, and the bottom of the adjusting screw rod 2 is rotatably connected to the bottom end of the mounting groove 103 through a bearing. A motor frame 201 is fixedly provided on the top of the body 1, and a servo motor 202 is fixedly provided on the top of the motor frame 201. The transmission shaft of the servo motor 202 is fixedly connected to the top of the adjusting screw rod 2, and the adjusting screw rod 2 is threadedly connected to the middle part of the adjusting seat 203. The servo motor 202 can drive the adjusting screw rod 2 to rotate, thereby adjusting the position of the adjusting seat 203.

[0024] In this embodiment, preferably, the clamp 3 includes a left clamping seat 301 and a right clamping seat 306. The left clamping seat 301 is fixedly connected to the side top of the adjustment seat 203 through the mounting frame 1 303. Both sides of the left clamping seat 301 are fixedly provided with a mounting plate 1 304, and both sides of the right clamping seat 306 are fixedly provided with a mounting plate 2 307. One side of the mounting plate 1 304 is fixedly provided with a clamping cylinder 305. The surface of the mounting plate 1 304 is provided with a through hole corresponding to the piston end of the clamping cylinder 305, which does not interfere with the extension and contraction of the piston end of the clamping cylinder 305. The piston end of the clamping cylinder 305 is connected to one side of the corresponding mounting plate 2 307, and the right clamping seat 306 is moved in the direction close to the left clamping seat 301 by contracting the piston end of the clamping cylinder 305, so as to clamp and fix the position of the aluminum rod;

[0025] In this embodiment, preferably, a slide groove 105 is provided on the side of the body 1 close to the clamp 3, and a slide seat 302 that slides with the slide groove 105 is provided on the side of the left clamp seat 301 close to the body 1, thereby guiding the movement of the clamp 3;

[0026] The second servo motor 403 is fixed to the bottom of the side of the adjusting seat 203, and the transmission shaft of the servo motor 403 is provided with a cutting disk 404. The servo motor 403 can drive the cutting disk 404 to rotate at a high speed to cut the aluminum rod, and the upper plane of the cutting disk 404 is in the same plane as the lower plane of the clamp 3, thereby ensuring the cutting quality.

[0027] In this embodiment, preferably, a mounting disc is fixed to the drive shaft of the second servo motor 403, and a fixing groove corresponding to the mounting disc is provided in the middle of the bottom end of the cutting disc 404, so that the mounting disc is embedded in the fixing groove, and the mounting disc is connected to the cutting disc 404 by mounting screws, so that the cutting disc 404 can be replaced regularly;

[0028] In this embodiment, preferably, a limiting ring 6 is provided on the side of the body 1 close to the cutting part 4, which serves to limit the cut aluminum rod and prevent the aluminum rod from falling to the outside of the aggregate box 102, and the limiting ring 6 is located below the clamp 3. The side of the limiting ring 6 is provided with a folded edge, and the folded edge is connected to the side of the body 1 by installing screws, which facilitates the disassembly and assembly of the limiting ring 6.

[0029] When in use, first place the aluminum rod to be cut vertically on the clamp 3 and pass it through the limiting ring 6, use the support plate 5 to support the bottom end of the aluminum rod, and then start the servo motor 202. The servo motor 202 can drive the adjusting screw 2 to rotate, thereby driving the position of the adjusting seat 203 to move, that is, to adjust the position of the cutting disk 404 of the cutting component 4, and then determine the distance between the cutting disk 404 and the support plate 5, and cut the aluminum rod to a fixed length;

[0030] Then, the clamping cylinder 305 is started, and the piston end of the clamping cylinder 305 is contracted to drive the right clamping seat 306 to move toward the left clamping seat 301, thereby clamping and fixing the position of the aluminum rod. Then, the cutting cylinder 406 is started, and the servo motor 403 is started at the same time. The servo motor 403 drives the cutting disk 404 to rotate, and the piston end of the cutting cylinder 406 contracts to drive the cutting disk 404 to move toward the machine body 1, thereby cutting the aluminum rod.

[0031] Then control the pushing cylinder 501, and use the contraction of the piston end of the pushing cylinder 501 to drive the support plate 5 to move to the inside of the moving groove 106, so that the cut aluminum rods can be quickly fed into the inside of the collecting box 102. Repeat the above operation to cut the aluminum rods to a fixed length to ensure the cutting quality.

[0032] The above description is only a preferred embodiment of the present invention. Therefore, any equivalent changes or modifications made according to the structure, features and principles described in the scope of the present invention patent application are included in the scope of the present invention patent application.

Claims

1. An aluminum rod cutting device, comprising a body (1), characterized in that: The middle part of the machine body (1) is provided with a mounting groove (103), the interior of the mounting groove (103) is provided with an adjustment seat (203) for sliding, the two side surfaces of the machine body (1) are provided with guide grooves (104) for sliding cooperation with the adjustment seat (203), the top of the side surface of the adjustment seat (203) is provided with a clamp (3), the bottom of the side surface of the adjustment seat (203) is provided with a cutting component (4), the bottom of the machine body (1) is provided with a movable groove (106), the interior of the movable groove (106) is provided with a support plate (5) for sliding, and a pushing cylinder (501) is fixedly provided on the side of the machine body (1) away from the support plate (5), and the piston end of the pushing cylinder (501) is fixedly connected to the side of the support plate (5).

2. The aluminum rod cutting device according to claim 1, characterized in that: A base (101) is fixedly provided at the bottom end of the machine body (1), and a material collection box (102) is provided at the top end of the base (101) away from the machine body (1), and the position of the material collection box (102) corresponds to that of the clamp (3).

3. The aluminum rod cutting device according to claim 1, characterized in that: An adjusting screw rod (2) is rotatably provided inside the mounting groove (103), a motor frame (201) is fixedly provided at the top end of the machine body (1), a servo motor (202) is fixedly provided at the top end of the motor frame (201), a transmission shaft of the servo motor (202) is fixedly connected to the top end of the adjusting screw rod (2), and the adjusting screw rod (2) is threadedly connected to the middle portion of the adjusting seat (203).

4. The aluminum rod cutting device according to claim 1, characterized in that: The clamp (3) includes a left clamp seat (301) and a right clamp seat (306), wherein the left clamp seat (301) is fixedly connected to the top side of the adjustment seat (203) via a mounting frame (303), and both sides of the left clamp seat (301) are fixedly provided with a mounting plate (304), and both sides of the right clamp seat (306) are fixedly provided with a mounting plate (307), and one side of the mounting plate (304) is fixedly provided with a clamping cylinder (305), and the piston end of the clamping cylinder (305) is connected to one side of the corresponding mounting plate (307).

5. The aluminum rod cutting device according to claim 1, characterized in that: The cutting component (4) comprises a second motor frame (401) and a third mounting plate (405), wherein the third mounting plate (405) is arranged at the bottom of the side of the adjustment seat (203), a cutting cylinder (406) is fixedly provided on one side of the third mounting plate (405), a second mounting frame (402) is fixedly provided on the piston end of the cutting cylinder (406), the second mounting frame (402) is fixedly connected to the side of the second motor frame (401), a second servo motor (403) is fixedly provided at the bottom of the second motor frame (401), a transmission shaft of the second servo motor (403) is provided with a cutting disc (404), and the upper plane of the cutting disc (404) is in the same plane as the lower plane of the clamp (3).

6. The aluminum rod cutting device according to claim 5, characterized in that: The transmission shaft of the servo motor 2 (403) is fixed with a mounting disc, and the middle part of the bottom end of the cutting disc (404) is provided with a fixing groove corresponding to the mounting disc, so that the mounting disc is embedded in the fixing groove, and the mounting disc is connected to the cutting disc (404) through mounting screws.

7. The aluminum rod cutting device according to claim 1, characterized in that: A limiting ring (6) is provided on one side of the machine body (1) close to the cutting component (4), and the limiting ring (6) is located below the clamp (3). A folded edge is provided on the side of the limiting ring (6), and the folded edge is connected to the side of the machine body (1) by means of mounting screws.

Citation Information

Patent Citations

  • Aluminum bar cutting equipment

    CN218224863U