Multi-station die-shank-free round steel blanking die

The clamping and resetting structure design of the multi-station die-free handle round steel blanking die solves the problem of insufficient limit of round steel before cutting, realizes stable clamping and precise cutting of round steel, and improves cutting accuracy and integrity of round steel.

CN223353068UActive Publication Date: 2025-09-19ZHEJIANG JIAQI INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202422621264.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-29
Publication Date
2025-09-19
Estimated Expiration
2034-10-29

AI Technical Summary

Technical Problem

The existing round steel blanking die lacks effective limit before the blade contacts the round steel, which causes the round steel to easily deviate during cutting, affecting the cutting accuracy and integrity.

Method used

A multi-station die-free handle-free round steel blanking die is designed, which adopts a clamping structure and a reset structure. The clamping structure and the cutting table jointly open a clamping groove through an upward-movable contact plate. The clamping groove opens when the contact plate moves up to facilitate the placement of the round steel, and closes and clamps when it descends; the reset structure cooperates with the guide rod and guide cylinder to ensure the vertical displacement and reset of the upper seat.

Benefits of technology

It can effectively limit the round steel before cutting to avoid slipping, ensure the cutting accuracy and integrity of the round steel, protect the cutting table and the contact plate, and improve the convenience of loading and unloading.

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Abstract

The utility model relates to the technical field of blanking dies, and discloses a multi-station die-shank-free round steel blanking die which comprises a lower base and an upper base, a cutting table is fixedly installed on the top face of the lower base, and a blade is fixedly installed at the bottom of the cutting table. The clamping structure comprises a clamping groove, an abutting plate, a connecting plate and a sliding channel, the connecting plate is fixedly connected with the upper base, the sliding channel is formed in the connecting plate, the sliding block is located in the sliding channel and elastically connected with the connecting plate, and the abutting plate is fixedly connected with the sliding block. The abutting plate can limit the round steel before the blade makes contact with the round steel, meanwhile, the situation that gullies are formed on the surface of the round steel due to the fact that the abutting plate extrudes the cutting table excessively, the round steel is not prone to sliding when the blade descends to cut off the round steel, hook heads and burrs are not prone to appearing on notches, cutting precision is guaranteed, and the cutting efficiency is improved on the basis that the good clamping effect on the round steel is guaranteed. And meanwhile, the cutting table and the abutting plate can be protected.
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Description

Technical Field

[0001] The utility model relates to the technical field of blanking molds, in particular to a multi-station handle-free round steel blanking mold. Background Art

[0002] During the production and processing of round steel, it is necessary to cut the round steel into multiple round steel segments of the same length according to the production and processing requirements.

[0003] The prior art discloses an improved round steel blanking die (publication number: CN209109938U), in which an oblique iron is installed between the lower blade seat and the lower blade, a support is fixedly installed on one side of the lower blade seat, an adjusting bolt is installed on the support, and the adjusting bolt is opposite to the outer end of the oblique iron; a second slider seat and a first slider seat are installed in sequence from the inside to the outside on the lower side of the upper template and relative to the side of the upper blade, a fixed seat is fixedly provided on the outer side of the lower blade seat, and a support block is connected to the fixed seat by a pin.

[0004] In the prior art, round steel is cut by bringing upper and lower blades close to each other. In order to ensure that the round steel does not deviate during cutting, the cutting position of the blade is set to an arc shape. The blade has a clamping effect only when it contacts the round steel. There is a lack of limit before the blade contacts the round steel.

[0005] To this end, we propose a multi-station handle-free round steel blanking die. Utility Model Content

[0006] The utility model mainly solves the technical problem that the existing blade has no function of limiting the position of the round steel before contacting the round steel, and provides a multi-station die-handle-free round steel blanking die.

[0007] In order to achieve the above purpose, the utility model adopts the following technical solutions, a multi-station die-free handle round steel blanking die, comprising:

[0008] A lower seat and an upper seat, wherein the upper seat is arranged above the lower seat and elastically connected to the upper seat, a cutting table is fixedly mounted on the top surface of the lower seat, and a blade is fixedly mounted on the bottom of the blade;

[0009] A reset structure is provided on the top of the lower seat to support and limit the upper seat;

[0010] The clamping structure is arranged at the bottom of the upper seat for clamping the raw material. The clamping structure includes a clamping groove, a contact plate, a connecting plate and a sliding channel. The connecting plate is fixedly connected to the upper seat, and a sliding channel is opened on the connecting plate. The sliding block is located in the sliding channel and is elastically connected to the connecting plate. The contact plate is fixedly connected to the sliding block. The contact plate is located directly above the cutting table. The contact plate and the cutting table contact surface jointly open several clamping grooves with different diameters.

[0011] As a preferred embodiment of the present invention, the clamping structure further includes a return spring, which is arranged in the sliding channel and can push the sliding block downward.

[0012] As a preferred embodiment of the present invention, the connecting plate forms a rectangular block structure, and the sliding channel is opened at the bottom of the connecting plate.

[0013] As a preferred embodiment of the present invention, the sliding block is a rectangular block, the sliding channel and the sliding block are used in conjunction with each other, and the two ends of the return spring are fixedly connected to the sliding block and the connecting plate respectively.

[0014] As a preferred embodiment of the present invention, a notch is provided on the top of the cutting table, and the resistance plate can be inserted into the notch. Several semicircular grooves are provided on the top surface of the cutting table and the bottom of the resistance plate, and two semicircular grooves symmetrically formed on the upper and lower surfaces form a clamping groove.

[0015] As a preferred embodiment of the present invention, the reset structure includes a guide rod, a guide cylinder and a spring. Two guide rods are fixedly installed on the top of the lower seat, and two guide cylinders are fixedly installed on the bottom of the upper seat. The guide rods are slidably connected to the corresponding guide cylinders. A spring is sleeved on the wall of the guide rod, and the end of the spring contacts the end of the guide cylinder.

[0016] As a preferred embodiment of the present invention, a vertical slot is provided on the top of the cutting table, and the blade slides in the vertical slot.

[0017] The utility model provides a multi-station handle-free round steel blanking die. It has the following beneficial effects:

[0018] 1. This multi-station die-free handle round steel blanking die is equipped with an upward-movable contact plate. The contact plate and the cutting table jointly form a clamping groove. When the contact plate moves up, the clamping groove is in an open state, so that the round steel can be conveniently placed in the half clamping groove on the top of the cutting table. As the contact plate descends, the clamping groove closes to clamp the round steel in a limited position, which has the characteristics of convenient loading and unloading. By fixing the connecting plate to the upper seat, when the upper seat moves down, the upper seat pushes the connecting plate down, the contact plate gradually contacts the top of the cutting table, and the cutting table pushes the sliding block The contact plate slides in the sliding channel and squeezes the reset spring to deform, thereby realizing the elastic connection of the contact plate. The contact plate can contact the cutting table to close the clamping groove. The contact plate will limit the round steel before the blade contacts the round steel, and at the same time, it can prevent the contact plate from squeezing the cutting table too much to form grooves on the surface of the round steel. When the blade descends to cut the round steel, the round steel is not easy to slip, and the incision is not easy to have hooks and burrs, so the cutting accuracy is guaranteed. On the basis of ensuring a good clamping effect on the round steel, the integrity of the round steel is guaranteed, and the cutting table and the contact plate can be protected at the same time.

[0019] 2. This multi-station mold-free handle round steel blanking mold cooperates with a cylindrical guide rod and a tubular guide cylinder. The guide rod is slidably set in the cavity of the guide cylinder, so that the upper seat can maintain vertical displacement. The guide rod can push the guide cylinder to separate the upper seat from the lower seat, thereby promoting the upward movement and reset of the upper seat. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is one of the overall three-dimensional diagrams of the utility model;

[0021] Figure 2 This is the second overall stereogram of the utility model;

[0022] Figure 3 This is a three-dimensional diagram of the clamping structure and cutting table of the utility model;

[0023] Figure 4 This is a three-dimensional diagram of the cutting table of the utility model;

[0024] Figure 5 This is a partial cutaway view of the connecting plate of the present invention.

[0025] Legend: 10. Lower seat; 11. Upper seat; 12. Cutting table; 13. Blade; 14. Guide rod; 15. Guide cylinder; 16. Spring; 20. Clamping groove; 21. Contact plate; 22. Connecting plate; 23. Sliding channel; 24. Sliding block; 25. Return spring. DETAILED DESCRIPTION

[0026] A multi-station die-free round steel blanking die, such as Figure 1 and Figure 2 Shown, including:

[0027] The lower seat 10 and the upper seat 11, the upper seat 11 is arranged above the lower seat 10 and is elastically connected to the upper seat 11, the top surface of the lower seat 10 is fixedly installed with a cutting table 12, and the bottom of the blade 13 is fixedly installed with a blade 13. Specifically, the lower seat 10 needs to be fixedly mounted on the frame for use, and a cylinder should be installed on the frame. The upper seat 11 is fixedly connected to the output shaft of the cylinder, and the upper seat 11 is pushed down and close to the lower seat 10 by the cylinder, so that the blade 13 moves down to cooperate with the cutting table 12 to cut the round steel. I will not go into details here.

[0028] like Figure 2 、 Figure 3 、 Figure 4 and Figure 5As shown, the clamping structure is arranged at the bottom of the upper seat 11 for clamping the raw material. The clamping structure includes a clamping groove 20, a contact plate 21, a connecting plate 22 and a sliding channel 23. The connecting plate 22 is fixedly connected to the upper seat 11. The connecting plate 22 opens a sliding channel 23. The sliding block 24 is located in the sliding channel 23 and is elastically connected to the connecting plate 22. The contact plate 21 is fixedly connected to the sliding block 24. The contact plate 21 is located directly above the cutting table 12. The contact plate 21 and the cutting table 12 contact surface jointly open a number of clamping grooves 20 with different diameters. The clamping structure also includes a reset spring 25. The reset spring 25 The sliding channel 23 is provided, and the return spring 25 can push the sliding block 24 downward. The connecting plate 22 forms a rectangular block structure. The sliding channel 23 is provided at the bottom of the connecting plate 22. The sliding block 24 is a rectangular block. The sliding channel 23 and the sliding block 24 cooperate with each other. The two ends of the return spring 25 are fixedly connected to the sliding block 24 and the connecting plate 22 respectively. A notch is provided on the top of the cutting table 12, and the contact plate 21 can be inserted into the notch. A plurality of semicircular grooves are provided on the top surface of the cutting table 12 and the bottom of the contact plate 21. The two semicircular grooves symmetrically formed on the upper and lower sides form a clamping groove 20.

[0029] In this solution, in order to solve the problem that the closed clamping groove 20 is inconvenient for placing round steel, an upwardly movable contact plate 21 is provided. The contact plate 21 and the cutting table 12 jointly open the clamping groove 20. When the contact plate 21 moves upward, the clamping groove 20 is in an open state, so that the round steel can be conveniently placed in the half clamping groove 20 at the top of the cutting table 12. As the contact plate 21 descends, the clamping groove 20 closes and clamps the round steel to a limited position, which is convenient for loading and unloading.

[0030] By fixing the connecting plate 22 to the upper seat 11, when the upper seat 11 moves downward, the upper seat 11 pushes the connecting plate 22 to move downward, and the contact plate 21 gradually contacts the top of the cutting table 12. The cutting table 12 pushes the sliding block 24 to slide in the sliding channel 23 and squeezes the return spring 25 to deform, thereby realizing the elastic connection of the contact plate 21. The contact plate 21 can contact the cutting table 12 to close the clamping groove 20, and at the same time, it can prevent the contact plate 21 from squeezing the cutting table 12 too much to form grooves on the surface of the round steel. When the blade 13 descends to cut the round steel, the round steel is not easy to slip, and the cutting accuracy is guaranteed. On the basis of ensuring a good clamping effect on the round steel, the integrity of the round steel is guaranteed, and at the same time, the cutting table 12 and the contact plate 21 can be protected.

[0031] like Figure 1 and Figure 2 As shown, the reset structure is provided on the top of the lower seat 10 for supporting and limiting the upper seat 11;

[0032] The reset structure includes guide rods 14, guide cylinders 15, and springs 16. Two guide rods 14 are fixedly mounted on the top of the lower seat 10, and two guide cylinders 15 are fixedly mounted on the bottom of the upper seat 11. The guide rods 14 are slidably connected to the corresponding guide cylinders 15. The springs 16 are sleeved on the walls of the guide rods 14, and the ends of the springs 16 abut against the ends of the guide cylinders 15. A vertical slot is opened on the top of the cutting table 12, and the blade 13 slides in the vertical slot.

[0033] In this solution, the vertical reciprocating motion stability of the upper seat 11 is solved by cooperating with the cylindrical guide rod 14 and the tubular guide cylinder 15. The guide rod 14 is slidably set in the cavity of the guide cylinder 15, so that the upper seat 11 can maintain vertical displacement. The guide rod 14 can push the guide cylinder 15 to separate the upper seat 11 from the lower seat 10, thereby promoting the upward movement and reset of the upper seat 11.

[0034] The working principle of the present invention is as follows: when the contact plate 21 moves upward, the clamping groove 20 is in an open state, and the round steel can be easily placed in the half clamping groove 20 on the top of the cutting table 12. As the contact plate 21 descends, the clamping groove 20 closes to clamp the round steel and limit the position, fixing the connecting plate 22 to the upper seat 11. When the upper seat 11 moves downward, the upper seat 11 pushes the connecting plate 22 down, and the contact plate 21 gradually contacts the top of the cutting table 12. The cutting table 12 pushes the sliding block 24 in the sliding channel 23. The return spring 25 slides inward and squeezes the deformation, realizing the elastic connection of the contact plate 21. The contact plate 21 can contact the cutting table 12 to close the clamping groove 20. At the same time, it can prevent the contact plate 21 from squeezing the cutting table 12 too hard and causing grooves on the surface of the round steel. When the blade 13 descends to cut the round steel, the round steel is not easy to slip. The cylindrical guide rod 14 and the tubular guide cylinder 15 cooperate with each other. The guide rod 14 is slidably set in the cavity of the guide cylinder 15, so that the upper seat 11 can maintain vertical displacement.

[0035] Among them, in order to realize multi-station unloading, several groups of lower seats 10 and upper seats 11 are set on the frame, thereby achieving the purpose of multi-station simultaneous operation, which will not be described in detail here.

[0036] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.

Claims

1. A multi-station handle-free round steel blanking die, characterized in that: include: A lower seat (10) and an upper seat (11), wherein the upper seat (11) is arranged above the lower seat (10) and elastically connected to the upper seat (11), a cutting table (12) is fixedly mounted on the top surface of the lower seat (10), and a blade (13) is fixedly mounted on the bottom of the blade (13); A reset structure is provided on the top of the lower seat (10) for supporting and limiting the upper seat (11); A clamping structure is provided at the bottom of an upper seat (11) for clamping a raw material. The clamping structure comprises a clamping groove (20), a contact plate (21), a connecting plate (22) and a sliding channel (23). The connecting plate (22) is fixedly connected to the upper seat (11). The connecting plate (22) is provided with a sliding channel (23). The sliding block (24) is located in the sliding channel (23) and is elastically connected to the connecting plate (22). The contact plate (21) is fixedly connected to the sliding block (24). The contact plate (21) is located directly above the cutting table (12). The contact plate (21) and the cutting table (12) have a plurality of clamping grooves (20) with different diameters formed on their mating surfaces.

2. The multi-station handle-free round steel blanking die according to claim 1, characterized in that: The clamping structure further comprises a return spring (25), which is arranged in the sliding channel (23). The return spring (25) can push the sliding block (24) to move downward.

3. The multi-station handle-free round steel blanking die according to claim 1, characterized in that: The connecting plate (22) forms a rectangular block structure, and the sliding channel (23) is opened at the bottom of the connecting plate (22).

4. The multi-station handle-free round steel blanking die according to claim 2, characterized in that: The sliding block (24) is a rectangular block, the sliding channel (23) and the sliding block (24) are used in conjunction with each other, and the two ends of the return spring (25) are fixedly connected to the sliding block (24) and the connecting plate (22) respectively.

5. The multi-station handle-free round steel blanking die according to claim 1, characterized in that: The top of the cutting table (12) is provided with a notch, and the abutment plate (21) can be inserted into the notch. The top surface of the cutting table (12) and the bottom of the abutment plate (21) are respectively provided with a plurality of semicircular grooves, and two semicircular grooves symmetrically arranged above and below form a clamping groove (20).

6. The multi-station handle-free round steel blanking die according to claim 1, characterized in that: The reset structure comprises a guide rod (14), a guide cylinder (15) and a spring (16); two guide rods (14) are fixedly mounted on the top of the lower seat (10); two guide cylinders (15) are fixedly mounted on the bottom of the upper seat (11); the guide rods (14) are slidably connected to the corresponding guide cylinders (15); a spring (16) is sleeved on the wall of the guide rod (14); and the end of the spring (16) contacts the end of the guide cylinder (15).

7. The multi-station handle-free round steel blanking die according to claim 1, characterized in that: A vertical slot is provided on the top of the cutting table (12), and the blade (13) slides in the vertical slot.

Citation Information

Patent Citations

  • Improved round steel blanking die

    CN209109938U