Plate-type embedded part welding device

Abstract

The utility model discloses a plate type embedded part welding device, which relates to the technical field of embedded part welding and comprises a rotary welding device and a support transmission structure, a movable positioning device is arranged on the support transmission structure, the rotary welding device is arranged on the movable positioning device, and a welding fume processing device is arranged on the upper portion of the rotary welding device. The embedded part reaches a preset position through the supporting transmission structure, the welding gun is driven by the rotating motor to rotate around the anchoring ribs, welding of the embedded part is achieved, the welding gun and the rotating shaft are connected together through the damping rotating shaft and the telescopic transverse rod, and the angle of the damping rotating shaft and the length of the telescopic transverse rod can be adjusted according to the diameter and the distance of the anchoring ribs. The welding requirements of different plate-type embedded parts are met, and the welding efficiency is improved; the movable positioning device controls the position of the rotary welding device, and welding of anchoring ribs at different positions of the embedded part is achieved. The welding fume treatment device conducts harmless treatment on welding fume generated in the embedded part machining and welding process, and the green construction requirement is met.

Description

Technical Field

[0001] The utility model relates to the technical field of embedded part welding, in particular to a plate-type embedded part welding device. Background Art

[0002] Building curtain walls are divided into three categories based on the different panel materials: glass curtain walls, metal curtain walls, and stone curtain walls. Regardless of the type of curtain wall, in addition to bearing its own weight, it must also withstand the influence of loads such as wind and earthquakes. The connection between its load-bearing structural system and the main structure of the building is usually achieved through embedded parts. The reliability and durability of the connection between the embedded parts and the main structure of the building is directly related to the structural safety and service life of the curtain wall. Embedded parts are components pre-placed (buried) within the structure. That is, components composed of steel plates and anchor bars and other components left in the structure during the casting process. They are used to connect and fix other structural elements such as walls, columns, or beams.

[0003] The traditional welding method for plate-type embedded parts involves workers using a welding machine to weld the anchor bars to the steel plate. The patent application, with authorization publication number CN218225220U, describes a welding device for embedded part production, comprising a base plate, a connecting frame fixed to both outer walls at the top of the base plate, a fixed block fixed to both outer walls at the bottom of the base plate, a transmission wheel assembly mounted on the top outer wall of the fixed block, a motor mounted on one outer wall at the top of the connecting frame on one side of the base plate, one end of the motor output shaft connected to a rotating roller via a coupling, threaded rods connected to both inner walls at the top of the transmission wheel assembly via screws, the rotating rollers connected to the threaded rods, and a pressure plate slidably connected to the inner wall on the other side of the connecting frame, each of which is connected to the threaded rods via threads. A bidirectional hydraulic rod is mounted on both outer walls at the top of the pressure plate. Whether using traditional manual welding or existing welding methods, the efficiency of embedded part forming welding is low, and the welding fumes generated by welding can easily pollute the environment if not properly handled. Utility Model Content

[0004] In order to overcome the defects of low welding efficiency and environmental pollution in the prior art, the utility model provides a plate-type embedded part welding device.

[0005] The utility model solves the technical problem adopted by the technical solution is: a plate embedded part welding device, including a rotary welding device and a support transmission structure, a mobile positioning device is provided on the support transmission structure, the rotary welding device is arranged on the mobile positioning device, a welding smoke processing device is provided on the upper part of the rotary welding device, a control component connecting the rotary welding device, the welding smoke processing device and the support transmission structure is provided on one side of the support transmission structure, the support transmission structure includes a base and a roller, a frame capable of supporting the mobile positioning device is provided on the base, the roller is provided on the base, the mobile positioning device includes a mobile platform for fixing the rotary welding device, the two ends of the mobile platform are respectively mounted on the corresponding longitudinal guide rails through longitudinal sliders, the two ends of the longitudinal guide rails are respectively mounted on the corresponding transverse guide rails through transverse sliders, the rotary welding device includes a welder fixed on the mobile platform, a rotating shaft is provided at the bottom of the mobile platform, a damping rotating shaft is provided at the other end of the rotating shaft, a telescopic cross bar is provided on the damping rotating shaft, a welding gun is provided at the end of the telescopic cross bar, a gear is provided on the rotating shaft, a rotating motor fixed to the bottom of the mobile platform and capable of driving the gear is provided on one side of the rotating shaft, and the welder is connected to the welding gun via a connecting line.

[0006] As a further improvement of the present invention, the welding fume processing device includes a dust collecting hood and a processing device. The dust collecting hood is connected to the processing device through a universal air duct, and a control panel is provided on the processing device.

[0007] As a further improvement of the present invention, a check valve is provided at the connection between the universal air supply pipe and the processing device.

[0008] As a further improvement of the present invention, the control component includes a control cabinet body, a PLC all-in-one is installed in the control cabinet body, a control switch is provided on the outside of the control cabinet body, and the PLC all-in-one is connected to the rotary welding device, the welding smoke treatment device and the supporting transmission structure through a wiring harness.

[0009] As a further improvement of the present invention, the base and the frame are welded from rectangular steel.

[0010] As a further improvement of the present invention, the control cabinet body is formed by welding galvanized square tubes and stainless steel thin plates.

[0011] Compared with the existing technology, the utility model has the following beneficial effects: in this solution, the embedded parts reach the predetermined position through the supporting transmission structure, and the welding gun is driven by the rotating motor to rotate around the anchor bar to realize the welding of the embedded parts. The welding gun and the rotating shaft are connected together using a damping rotating shaft and a telescopic cross bar. The angle of the damping rotating shaft and the length of the telescopic cross bar can be adjusted according to the diameter and spacing of the anchor bar to meet the welding requirements of different plate-type embedded parts and improve welding efficiency; the mobile positioning device controls the position of the rotating welding device to realize the welding of anchor bars at different positions of the embedded parts; the welding smoke treatment device harmlessly treats the welding smoke generated during the processing and welding of the embedded parts to meet the requirements of green construction. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.

[0013] Figure 1 This is a three-dimensional diagram of a plate-type embedded part welding device of the utility model.

[0014] Figure 2 This is a front view of a plate-type embedded parts welding device of the utility model.

[0015] Figure 3 This is a right view of a plate-type embedded parts welding device of the utility model.

[0016] Figure 4 Schematic diagram of the structure of the rotary welding device.

[0017] In the figure: 1. Rotary welding device; 1-1 Welding machine; 1-2 Welding gun; 1-3 Connecting wire; 1-4 Rotating shaft; 1-5 Gear; 1-6 Rotating motor; 1-7 Damping rotating shaft; 1-8 Telescopic crossbar; 2. Mobile positioning device; 2-1 Mobile platform; 2-2 Longitudinal slider; 2-3 Longitudinal guide rail; 2-4 Transverse slider; 2-5 Transverse guide rail; 3. Welding fume treatment device; 3-1 Dust collecting hood; 3-2 Universal air duct; 3-3 Check valve; 3-4 Treatment device; 3-5 Control panel; 4. Control component; 4-1 Control cabinet; 4-2 PLC all-in-one machine; 4-3 Control switch; 4-4 Wiring harness; 5. Support transmission structure; 5-1 Base; 5-2 Frame; 5-3 Roller. DETAILED DESCRIPTION

[0018] In order to make the technical solution and beneficial effects of the present invention more clearly understood, the present invention will be further described in detail below with reference to specific embodiments.

[0019] Reference Figures 1 to 4The embodiment of the utility model discloses a plate-type embedded parts welding device, including a rotary welding device 1 and a supporting transmission structure 5, a mobile positioning device 2 is provided on the supporting transmission structure 5, the rotary welding device 1 is arranged on the mobile positioning device 2, a welding smoke processing device 3 is provided on the upper part of the rotary welding device 1, and a control component 4 is provided on one side of the supporting transmission structure 5 to connect the rotary welding device 1, the welding smoke processing device 3 and the supporting transmission structure 5. The supporting transmission structure 5 includes a base 5-1 and a roller 5-3. The base 5-1 is provided with a frame 5-2 capable of supporting the mobile positioning device 2, and the roller 5-3 is arranged on the base 5-1. The mobile positioning device 2 includes a mobile platform 2-1 for fixing the rotary welding device 1, and two ends of the mobile platform 2-1 The ends are respectively installed on the corresponding longitudinal guide rails 2-3 through longitudinal sliders 2-2, and the two ends of the longitudinal guide rails 2-3 are respectively installed on the corresponding transverse guide rails 2-5 through transverse sliders 2-4. The rotary welding device 1 includes a welder 1-1 fixed on the mobile platform 2-1, and a rotating shaft 1-4 is provided at the bottom of the mobile platform 2-1. The other end of the rotating shaft 1-4 is provided with a damping rotating shaft 1-7, and a telescopic cross bar 1-8 is provided on the damping rotating shaft 1-7. A welding gun 1-2 is provided at the end of the telescopic cross bar 1-8, and a gear 1-5 is provided on the rotating shaft 1-4. A rotating motor 1-6 fixed to the bottom of the mobile platform 2-1 and capable of driving the gear 1-5 is provided on one side of the rotating shaft 1-4. The welder 1-1 is connected to the welding gun 1-2 through a connecting line 1-3.

[0020] The embedded parts reach the predetermined position through the supporting transmission structure 5, and the welding gun 1-2 is driven by the rotating motor 1-6 to rotate around the anchor bar to realize the welding of the embedded parts. The welding speed can be adjusted according to the design requirements to control the thickness of the anchor bar weld and ensure the load requirements of the embedded parts structure; the mobile positioning device 2 controls the position of the rotating welding device 1 to realize the welding of anchor bars at different positions of the embedded parts; the welding smoke treatment device 3 harmlessly treats the welding smoke generated during the processing and welding of the embedded parts to meet the requirements of green construction.

[0021] The rotary welding device 1 consists of a welding machine 1-1, a welding gun 1-2, a connecting line 1-3, a rotating shaft 1-4, a gear 1-5, a rotating motor 1-6, a damping rotating shaft 1-7, and a telescopic crossbar 1-8. The connecting line 1-3 transmits the power and control signals of the welding machine 1-1 to the welding gun 1-2 to perform the welding operation. The gear 1-5 is fixed to the rotating shaft 1-4, and the rotating motor 1-6 drives the gear 1-5, causing the rotating shaft 1-4 to rotate, driving the welding gun 1-2 to weld around the anchor bar. The weld thickness is adjusted by controlling the speed of the rotating motor 1-6 to meet the structural load requirements of the embedded part. The welding gun 1-2 is connected to the rotating shaft 1-4 using the damping rotating shaft 1-7 and the telescopic crossbar 1-8. The angle of the damping rotating shaft 1-7 and the length of the telescopic crossbar 1-8 can be adjusted according to the diameter and spacing of the anchor bar to meet the welding requirements of different plate-type embedded parts.

[0022] The mobile positioning device 2 consists of a mobile platform 2-1, a longitudinal slider 2-2, a longitudinal guide rail 2-3, a transverse slider 2-4, and a transverse guide rail 2-5. The mobile platform 2-1 is mounted on the longitudinal slider 2-2, which moves on the longitudinal guide rail 2-3, completing the longitudinal movement of the mobile platform. Similarly, the longitudinal guide rail 2-3 is mounted on the transverse slider 2-4 and can move laterally along the transverse guide rail 2-5, enabling the device to weld anchor bars at different locations on the plate-type embedded parts.

[0023] The welding fume treatment device 3 consists of a dust collection hood 3-1, a universal air duct 3-2, a check valve 3-3, a treatment device 3-4, and a control panel 3-5. The high-pressure blower within the treatment device 3-4 collects welding fumes through the dust collection hood 3-1 and the universal air duct 3-2. After passing through multiple layers of internal filtration, clean air is discharged. The check valve 3-3 ensures the escape of harmful gases within the device. The control panel 3-5 allows for monitoring and control of the device, ensuring stable and efficient operation.

[0024] The control module 4 consists of a control cabinet body 4-1, a PLC all-in-one machine 4-2, a control switch 4-3, and a wiring harness 4-4. The control cabinet body 4-1 is welded from galvanized square tubes and stainless steel sheets. A hole is opened on the front of the cabinet for installing the PLC all-in-one machine 4-2 and the control switch 4-3. The wiring harness 4-4 is used to transmit power and control signals to various parts to realize the overall control of the device by the control module.

[0025] The supporting transmission structure 5 consists of a base 5-1, a frame 5-2 and a roller 5-3, wherein the base 5-1 and the frame 5-2 are welded from rectangular steel to ensure the structural stability of the device; the roller 5-3 is installed on the base 5-1 through a slot to transport the unwelded embedded parts to the welding position.

[0026] It should be understood that the specific embodiments described herein are only used to understand the present invention and are not used to limit the present invention. All other embodiments obtained by those skilled in the art without making any creative work are within the scope of protection of the present invention.

Claims

1. A plate-type embedded parts welding device, characterized in that: The invention comprises a rotary welding device (1) and a supporting transmission structure (5), wherein a mobile positioning device (2) is provided on the supporting transmission structure (5), the rotary welding device (1) is arranged on the mobile positioning device (2), a welding smoke processing device (3) is provided on the upper part of the rotary welding device (1), a control component (4) connecting the rotary welding device (1), the welding smoke processing device (3) and the supporting transmission structure (5) is provided on one side of the supporting transmission structure (5), the supporting transmission structure (5) comprises a base (5-1) and a roller (5-3), a frame (5-2) capable of supporting the mobile positioning device (2) is provided on the base (5-1), the roller (5-3) is arranged on the base (5-1), and the mobile positioning device (2) comprises a mobile platform (2-1) for fixing the rotary welding device (1), and both ends of the mobile platform (2-1) are connected by longitudinal sliders (2-2). The two guide rails (2-3) are respectively mounted on corresponding longitudinal guide rails (2-3), and the two ends of the longitudinal guide rails (2-3) are respectively mounted on corresponding transverse guide rails (2-5) via transverse sliders (2-4). The rotary welding device (1) comprises a welder (1-1) fixed on a mobile platform (2-1), a rotating shaft (1-4) is provided at the bottom of the mobile platform (2-1), a damping rotating shaft (1-7) is provided at the other end of the rotating shaft (1-4), a telescopic crossbar (1-8) is provided on the damping rotating shaft (1-7), a welding gun (1-2) is provided at the end of the telescopic crossbar (1-8), a gear (1-5) is provided on the rotating shaft (1-4), and a rotating motor (1-6) fixed to the bottom of the mobile platform (2-1) and capable of driving the gear (1-5) is provided on one side of the rotating shaft (1-4). The welder (1-1) is connected to the welding gun (1-2) via a connecting line (1-3).

2. A plate-type embedded part welding device according to claim 1, characterized in that: The welding smoke processing device (3) comprises a dust collecting hood (3-1) and a processing device (3-4); the dust collecting hood (3-1) is connected to the processing device (3-4) via a universal air supply pipe (3-2); and a control panel (3-5) is provided on the processing device (3-4).

3. A plate-type embedded part welding device according to claim 2, characterized in that: A check valve (3-3) is provided at the connection between the universal air delivery pipe (3-2) and the processing device (3-4).

4. A plate-type embedded part welding device according to claim 3, characterized in that: The control assembly (4) includes a control cabinet body (4-1), a PLC integrated machine (4-2) is installed in the control cabinet body (4-1), a control switch (4-3) is provided outside the control cabinet body (4-1), and the PLC integrated machine (4-2) is connected to the rotary welding device (1), the welding smoke treatment device (3) and the supporting transmission structure (5) through a wiring harness (4-4).

5. A plate-type embedded part welding device according to claim 4, characterized in that: The base (5-1) and the frame (5-2) are welded from rectangular steel.

6. A plate-type embedded part welding device according to claim 5, characterized in that: The control cabinet body (4-1) is formed by welding galvanized square tubes and stainless steel sheets.

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