Welding equipment for machining frame of drilling rig
The hydraulic cylinder-driven support plate and bidirectional screw clamp structure, combined with a linear motor and slip ring mechanism, solves the problems of unstable fixation and manual operation of welding equipment used in drilling rig frame processing, realizes stable support of the frame and multi-position automatic welding, and improves welding efficiency and precision.
Patent Information
- Application Number
- CN202422781502.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-11-15
AI Technical Summary
Existing welding equipment for drilling rig vehicle frame processing is prone to sliding out of position when fixing the frame, and the fixing operation requires manual labor, which increases the workload and is inconvenient to use.
The hydraulic cylinder-driven support plate and bidirectional screw clamping plate structure are combined with a linear motor and slip ring mechanism to achieve automatic fixation and multi-position welding of the frame. The coordinated action of the hydraulic cylinder and drive motor enables stable support and flipping of the frame.
It realizes stable fixation and multi-position welding of the frame, reduces manual operation, improves welding efficiency and accuracy, and avoids sliding and dislocation.
Smart Images

Figure CN223353397U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of welding equipment processing, in particular to welding equipment for processing a drilling rig vehicle frame. Background Art
[0002] The welding equipment for drilling rig vehicle frame processing is a device for welding drilling rig vehicle frames.
[0003] The inventor discovered during the process of implementing the utility model that:
[0004] The utility model patent application number CN202020419022.2 discloses an integral welding device for a rotary drilling rig frame assembly, comprising a first motor, a second motor, a seat plate, and a welding gun. The upper side of the seat plate is fixedly connected to a plurality of vertical plates, and a first threaded shaft is rotatably connected between the left and right vertical plates. The first threaded shaft is threadedly connected to a movable frame, and the left end of the first threaded shaft is fixedly connected to a second pulley. A rotating frame is provided, and the frame crossbeam can be fixed using a support plate and a pressure plate. During the welding stage, the frame is flipped using the second motor to facilitate double-sided welding of the frame. A movable frame is provided to drive the welding gun to move left and right to achieve welding of left and right welding lines. A pneumatic slider and slide rail are provided to ensure that the welding gun welds the front and rear welding lines of the frame. The utility model has a simple structure, can perform all-round welding of the frame assembly, and can ensure the flatness of the welding lines and the position of the frame crossbeams and longitudinal beams. It has practical value in the field of construction equipment processing technology.
[0005] However, existing drilling rig frame welding equipment is difficult to use. After the frame is fixed, the frame remains suspended except for the two ends. The frame itself is made of metal and is heavy, which can easily cause slippage and dislocation during the welding process. In addition, the frame needs to be fixed manually, which increases the labor workload and is inconvenient to use. Therefore, improvements are needed. Summary of the Invention
[0006] In order to solve the problems existing in the prior art, the utility model provides a welding device for processing a drilling rig frame.
[0007] To this end, the technical solution of the utility model is: a drilling rig frame processing welding equipment, including a base, a cavity is provided on the top of the base, a hydraulic cylinder is fixedly installed at the bottom of the cavity, a support plate is fixedly installed on the top of the hydraulic cylinder, a welding machine is provided above the support plate, the welding machine is fixedly installed on the mobile mechanism, and the mobile mechanism is fixedly installed on the base.
[0008] There are U-shaped plates at both ends above the support plate. A drive shaft is fixedly installed on the relatively distant side of the two U-shaped plates. The other end of the drive shaft is fixedly installed on drive motor 2, drive motor 2 is fixedly installed on a fixed seat, and the fixed seat is fixed on the base. A bidirectional screw rod is provided on the inner side of the U-shaped plate, and the end of the bidirectional screw rod is connected to the rotation of the U-shaped plate. A driving mechanism is provided at one end of the bidirectional screw rod, and both ends of the bidirectional screw rod are connected to a splint through a nut thread.
[0009] Preferably, a support tube is fixedly mounted at the bottom of the cavity, a guide shaft 1 is slidably mounted within the top of the support tube, and the top of the guide shaft 1 is fixedly connected to the support plate. The guide shaft 1 slides within the support tube to guide the lifting and lowering of the support plate, thereby ensuring the stability of the lifting and lowering of the support plate.
[0010] Preferably, a second guide shaft is provided on one side of the bidirectional screw rod, the end of which is fixedly connected to the U-shaped plate, and the second guide shaft slides through the clamping plate. The clamping plate slides on the second guide shaft to guide the movement of the clamping plate, thereby improving the stability of the clamping plate movement.
[0011] Preferably, the movement mechanism includes two symmetrically arranged linear motors (1), fixed to opposite sides of the top of the base. A support column is mounted on the first linear motor, a strip plate is mounted on the support column, a second linear motor is mounted at the bottom of the strip plate, a motorized telescopic rod is mounted at the bottom of the second linear motor, and a welding machine is fixedly mounted at the bottom of the telescopic rod. The operation of the first and second linear motors, and the telescopic rod, drives the welding machine to perform multi-position horizontal movement and lifting operations, facilitating multi-position welding of the vehicle frame.
[0012] Preferably, a slot is formed at the end of the U-shaped plate, and the drive mechanism includes a sprocket 1, which is fixedly mounted on the bidirectional screw and located at one end of the slot. A sprocket 2 is provided on one side of the sprocket 1, and the sprocket 2 is connected to the sprocket 1 via a chain passing through the slot. A drive motor 1 is fixedly mounted on the sprocket 2, and the drive motor 1 is fixed to the U-shaped plate. The operation of the drive motor 1 provides power for the rotation of the bidirectional screw.
[0013] Preferably, a slip ring mechanism is mounted on the drive shaft. The slip ring mechanism includes a rotor and a stator, wherein the stator and rotor are rotatably connected. The stator is fixedly mounted on the drive shaft and connected to the first drive motor via a wire, while the rotor is fixed to a fixed base via a bracket. The slip ring mechanism provides power to the first drive motor and rotates on the U-shaped plate, thereby reducing the probability of winding damage to the first drive motor's wire.
[0014] Beneficial effects: Compared with the prior art, the present invention can raise the support plate freely below the position between the two U-shaped plates, so that the support plate can be raised to support the frame during welding, and can be lowered to leave sufficient space for the flipping of the frame when the frame is flipped. The power provided by the driving mechanism to the rotation of the two-way screw rod allows the fixation of the frame to be performed without manual adjustment, and the transmission between the sprockets also allows the driving mechanism to avoid the end position of the U-shaped seat, which ensures that the U-shaped plate can adapt to a longer length in the cavity, increases the travel amount of the splint, and allows the splint to act on larger-sized frames without affecting the normal flipping operation of the U-shaped plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional diagram of the present utility model.
[0016] Figure 2 It is a structural diagram of the U-shaped plate of the present utility model.
[0017] Figure 3 It is a top view of the present utility model.
[0018] Figure 4 This is a diagram of the internal structure of the cavity of the present utility model.
[0019] As shown in the figure: 1. Base; 2. Cavity; 3. Hydraulic cylinder; 4. Support plate; 5. Support tube; 6. Guide shaft 1; 7. Welding machine; 8. Electric telescopic rod; 9. Strip plate; 10. Linear motor 2; 11. Support column; 12. Linear motor 1; 13. U-shaped plate; 14. Bidirectional screw; 15. Sprocket 1; 16. Sprocket 2; 17. Slot; 18. Chain; 19. Drive motor 1; 20. Clamp; 21. Guide shaft 2; 22. Drive shaft; 23. Drive motor 2; 24. Fixed seat; 25. Stator; 26. Rotor; 27. Moving mechanism; 28. Drive mechanism; 29. Slip ring mechanism. DETAILED DESCRIPTION
[0020] The technical solution of the present invention will be clearly and completely described below in conjunction with the accompanying drawings, but this embodiment should not be understood as limiting the present invention.
[0021] The utility model Figures 1 to 4 As shown:
[0022] exist Figure 1 and Figure 4In the invention, a welding device for processing a drilling rig frame is provided, comprising a base 1, a cavity 2 is provided on the top of the base 1, a hydraulic cylinder 3 is fixedly installed at the bottom of the cavity 2, a support plate 4 is fixedly installed on the top of the hydraulic cylinder 3, and the support plate 4 can be pushed up and down in the cavity 2 by the hydraulic cylinder 3, a support tube 5 is fixedly installed at the bottom of the cavity 2, a guide shaft 6 is slidably installed in the top of the support tube 5, and the top of the guide shaft 6 is fixedly connected to the support plate 4, and the guide shaft 6 slides in the support tube 5 to provide guidance for the lifting of the support plate 4, thereby ensuring the stability of the lifting of the support plate 4; a welding machine 7 is provided above the support plate 4, and the welding machine 7 is fixedly mounted on the mobile machine The moving mechanism 27 is fixedly mounted on the base 1. The moving mechanism 27 includes two symmetrically arranged linear motors 12. The two linear motors 12 are fixed on both sides of the top of the base 1. A support column 11 is installed on the linear motor 12. A strip plate 9 is installed on the support column 11. A linear motor 2 10 is installed at the bottom of the strip plate 9. An electric telescopic rod 8 is installed at the bottom of the linear motor 2 10. A welding machine 7 is fixedly mounted at the bottom of the electric telescopic rod 8. Through the operation of the linear motor 12, the linear motor 2 10 and the electric telescopic rod 8, the welding machine 7 is driven to perform horizontal movement and lifting operations in multiple positions, which is convenient for realizing multi-position welding of the frame.
[0023] exist Figure 1 and Figure 2 In the embodiment, U-shaped plates 13 are provided at both ends of the upper part of the support plate 4, and a drive shaft 22 is fixedly installed on one side of the two U-shaped plates 13 that is relatively far away from each other. The other end of the drive shaft 22 is fixedly installed on the second drive motor 23, and the second drive motor 23 is fixedly installed on the fixing seat 24. The fixing seat 24 is fixed on the base 1. A bidirectional screw rod 14 is provided on the inner side of the U-shaped plate 13. The end of the bidirectional screw rod 14 is connected to the rotation of the U-shaped plate 13. A driving mechanism 28 is provided at one end of the bidirectional screw rod 14. Both ends of the bidirectional screw rod 14 are connected to a splint 20 through a nut thread. By rotating the bidirectional screw rod 14, the splints 20 at both ends of the bidirectional screw rod 14 are controlled to approach, thereby clamping and fixing the frame placed on the support plate 4. A guide shaft 21 is provided on one side of the bidirectional screw rod 14. The end of guide shaft 21 is fixedly connected to the U-shaped plate 13, and guide shaft 21 slides through the splint 20. The movement of the splint 20 is guided by the sliding of the splint 20 on the guide shaft 21, thereby improving the stability of the movement of the splint 20; a slot 17 is provided at the end of the U-shaped plate 13, and the driving mechanism 28 includes a sprocket 15, which is fixedly mounted on the bidirectional screw rod 14 and located on one end of the slot 17, a sprocket 2 16 is provided on one side of the sprocket 15, and the sprocket 2 16 is connected to the sprocket 15 through a chain 18 provided through the slot 17, a driving motor 19 is fixedly mounted on the sprocket 2 16, and the driving motor 19 is fixed on the U-shaped plate 13, and the operation of the driving motor 19 provides power for the rotation of the bidirectional screw rod 14.
[0024] It should be noted that in Figure 1 and Figure 2 In the embodiment, a slip ring mechanism 29 is installed on the drive shaft 22, and the slip ring mechanism 29 includes a rotor 26 and a stator 25, and the stator 25 is rotatably connected to the rotor 26. The stator 25 is fixedly installed on the drive shaft 22 and is connected to the drive motor 19 through a wire. The rotor 26 is fixed to the fixed seat 24 through a bracket. The setting of the slip ring mechanism 29 supplies power to the drive motor 19 and rotates on the U-shaped plate 13, reducing the probability of winding damage to the wire of the drive motor 19.
[0025] The working principle of this utility model:
[0026] During use, the hydraulic cylinder 3 is driven to raise the support plate 4 to a position close to the U-shaped plate 13, and then the drilling rig frame is placed on the support plate 4, and the drive motor 1 19 is started to move the clamping plate 20 close to the frame to clamp the frame, and then the moving mechanism 27 is driven to drive the welding machine 7 to move to the required welding position on the frame for welding. After the welding on one side of the frame is completed, the hydraulic cylinder 3 drives the support plate 4 to descend, and the drive motor 2 23 is turned on to let the frame flip over. After the flip is completed, the hydraulic cylinder 3 is started again to raise the support plate 4 back to the top of the frame to support the frame, ensuring the stability of the frame during the welding process and preventing it from sliding downward or shifting.
[0027] Parts not described in detail in this specification are well-known technologies in the art.
[0028] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A welding device for machining a drilling rig frame, comprising a base (1), characterized in that: A cavity (2) is provided on the top of the base (1), a hydraulic cylinder (3) is fixedly installed on the bottom of the cavity (2), a support plate (4) is fixedly installed on the top of the hydraulic cylinder (3), a welding machine (7) is provided above the support plate (4), the welding machine (7) is fixedly installed on the moving mechanism (27), and the moving mechanism (27) is fixedly installed on the base (1). U-shaped plates (13) are provided at both ends of the upper portion of the support plate (4), a driving shaft (22) is fixedly installed on one side of the two U-shaped plates (13) that is relatively far away from each other, the other end of the driving shaft (22) is fixedly installed on the second driving motor (23), the second driving motor (23) is fixedly installed on the fixing seat (24), the fixing seat (24) is fixed on the base (1), a bidirectional screw rod (14) is provided on the inner side of the U-shaped plate (13), the end of the bidirectional screw rod (14) is connected to the rotation of the U-shaped plate (13), one end of the bidirectional screw rod (14) is provided with a driving mechanism (28), and both ends of the bidirectional screw rod (14) are connected to the clamping plate (20) through a nut thread.
2. The welding equipment for drilling rig frame processing according to claim 1, characterized in that: A support tube (5) is fixedly installed at the bottom of the cavity (2), a guide shaft (6) is slidably installed in the top of the support tube (5), and the top of the guide shaft (6) is fixedly connected to the support plate (4).
3. The welding equipment for drilling rig frame processing according to claim 1 or 2, characterized in that: A second guide shaft (21) is provided on one side of the bidirectional screw rod (14), the end of the second guide shaft (21) is fixedly connected to the U-shaped plate (13), and the second guide shaft (21) slides through the clamping plate (20).
4. The welding equipment for drilling rig frame processing according to claim 3, characterized in that: The moving mechanism (27) includes two symmetrically arranged linear motors (12), the two linear motors (12) being fixed on both sides of the top of the base (1), the linear motor (12) being mounted with a support column (11), the support column (11) being mounted with a strip plate (9), the bottom of the strip plate (9) being mounted with a linear motor (10), the bottom of the linear motor (10) being mounted with an electric telescopic rod (8), and the bottom of the electric telescopic rod (8) being fixedly mounted with a welding machine (7).
5. The welding equipment for drilling rig frame processing according to claim 1, 2 or 4, characterized in that: The end of the U-shaped plate (13) is provided with a slot (17), and the driving mechanism (28) includes a sprocket (15), which is fixedly mounted on a bidirectional screw rod (14) and located at one end of the slot (17), a sprocket (16) is provided on one side of the sprocket (15), and the sprocket (16) is connected to the sprocket (15) through a chain (18) provided through the slot (17), and a driving motor (19) is fixedly mounted on the sprocket (16), and the driving motor (19) is fixed on the U-shaped plate (13).
6. The welding equipment for drilling rig frame processing according to claim 5, characterized in that: A slip ring mechanism (29) is installed on the driving shaft (22), and the slip ring mechanism (29) includes a rotor (26) and a stator (25), and the stator (25) is rotatably connected to the rotor (26). The stator (25) is fixedly installed on the driving shaft (22) and connected to the driving motor (19) through a wire. The rotor (26) is fixedly connected to the fixing seat (24) through a bracket.
Citation Information
Patent Citations
Integral welding device for frame assembly of rotary drilling rig
CN211966470U