Drilling, tapping and cutting integrated automatic machining equipment

Abstract

The utility model discloses drilling, tapping and cutting integrated automatic machining equipment, and relates to the technical field of automatic machining equipment, the drilling, tapping and cutting integrated automatic machining equipment comprises a workbench and a protective frame on the workbench, an auxiliary pressing mechanism, a feeding mechanism, a drilling mechanism, a tapping mechanism and a cutting mechanism are arranged in the protective frame in sequence, and a discharging groove is formed in one side of the cutting mechanism. The equipment is further provided with a working state prompting lamp and control equipment, and automatic control over the equipment is achieved. The auxiliary pressing mechanism comprises a first air cylinder and a first pressing block and can position and press the workpiece. The feeding mechanism is composed of a servo motor, a lead screw and the like and drives a workpiece to be accurately positioned to a machining position. The drilling mechanism and the tapping mechanism are matched with the moving seat mechanism to control accurate positioning of the workpiece in the Y-axis direction and the Z-axis direction so as to complete drilling, tapping and cutting operation. In addition, an electric saw motor and a saw disc of the cutting mechanism can cut the machined workpiece, and finally the workpiece is discharged through a discharging groove.

Description

Technical Field

[0001] The utility model relates to the technical field of automatic processing equipment, in particular to an integrated automatic processing equipment for drilling, tapping and cutting. Background Art

[0002] Hardware such as hinges, locks, slides, latches, etc. are important components of doors and windows. The production of door and window hardware requires processing various holes, grooves, incisions, tapping, and cutting on locks, slides, hinges, latches, etc. (hereinafter collectively referred to as hardware) according to various requirements.

[0003] Hardware production and processing requires drilling, tapping, punching, slotting, notching, and cutting. Existing technology primarily uses manual, step-by-step processes for drilling and tapping. Cutting is performed first, followed by drilling, or punching, followed by tapping. Each operation completes only one process. Typically, multiple, multi-step processes are required to complete the entire process of a workpiece. Manual production requires the use of different equipment and molds for different hardware specifications, resulting in limited versatility. Existing processing equipment is diverse and numerous, requiring significant capital investment. It also occupies a large area and requires a high level of labor. Utility Model Content

[0004] In response to the problems in the related art, the utility model proposes an integrated automatic processing equipment for drilling, tapping and cutting to overcome the above technical problems existing in the existing related art.

[0005] To this end, the specific technical solutions adopted in this utility model are as follows:

[0006] A drilling, tapping and cutting integrated automatic processing equipment includes a workbench, a protective frame is installed on the workbench, an auxiliary pressing mechanism is installed in the protective frame, a feeding mechanism is provided on one side of the auxiliary pressing mechanism, a drilling mechanism is provided on one side of the feeding mechanism, a tapping mechanism is provided on one side of the drilling mechanism, a cutting mechanism is provided on one side of the tapping mechanism, a feeding chute is provided on one side of the cutting mechanism, a working status indicator light is connected to the workbench, a control device is connected to one side of the workbench, a pad is provided at one end of the auxiliary pressing mechanism, a positioning groove is provided on the pad, the pad is fixedly mounted on the workbench, the feeding mechanism and the drilling mechanism are both matched with origin sensors, the drilling mechanism is matched with a clamping mechanism, and the drilling mechanism and the tapping mechanism are matched with a movable seat mechanism.

[0007] Furthermore, the auxiliary pressing mechanism includes a first cylinder and a first pressing block. The first cylinder is fixedly installed on one side of the protective frame. The driving end of the first cylinder is connected to the first pressing block. A pad is provided at one end of the first pressing block.

[0008] Furthermore, the feeding mechanism includes a first mounting bracket, a second cylinder, a second clamping block, a first servo motor, a first screw rod, and a dust cover. The second cylinder is installed in the first mounting bracket, the driving end of the second cylinder is connected to the second clamping block, the bottom end of the first mounting bracket is fixedly connected to the first threaded block, the first threaded block is threadedly connected to the first screw rod, the first screw rod is connected to the first servo motor, a dust cover is provided on the peripheral side of the first screw rod, and a pad is provided at one end of the second clamping block.

[0009] Furthermore, the drilling mechanism includes a drilling device, a first mounting seat, a second servo motor, a second screw rod, a second guide rail, a second slider, a second threaded block, and a connecting seat. A first mounting seat is provided on one side of the drilling device, one end of the first mounting seat is fixedly connected to the second servo motor, and the driving end of the second servo motor is connected to the second screw rod.

[0010] Furthermore, the second screw rod is threadedly connected to the second threaded block, the second threaded block is fixedly connected to the second slider on both sides, the second slider is slidably connected to the second guide rail, one side of the second threaded block is fixedly connected to the connecting seat, the connecting seat is fixedly connected to the drilling equipment, and there are four second sliders in total. The drive of the connecting seat includes but is not limited to three methods: a second servo motor and a second screw rod, a cylinder drive, and a hydraulic cylinder.

[0011] Furthermore, the tapping mechanism includes a tapping device, a manual movable seat, a handle, and a third screw rod. The tapping device is fixedly mounted on the manual movable seat. The bottom end of the manual movable seat is connected to a third threaded block. The third threaded block is threadedly connected to a third screw rod, and the third screw rod is fixedly connected to the handle.

[0012] Furthermore, the cutting mechanism includes a second mounting frame, a third cylinder, a third clamping block, a driving cylinder, a saw disk, an electric saw motor, a sawing platform, a fifth slider, and a fifth guide rail. The third cylinder is fixedly connected to the second mounting frame, the driving end of the third cylinder is connected to the third clamping block, the bottom end of the third cylinder is provided with a driving cylinder, the driving end of the driving cylinder is connected to the base connecting block, and the bottom end of the second mounting frame is fixedly connected to the sawing platform.

[0013] Furthermore, a cutting groove is provided on the sawing platform, and a U-shaped frame is fixedly connected to the bottom end of the sawing platform, and a connecting groove is provided on the U-shaped frame. A motor seat is fixedly connected to the base connecting block, and the motor seat is fixedly connected to the fifth slider, and the fifth slider is slidably connected to the fifth guide rail. The motor seat is fixedly connected to the electric saw motor, and the driving end of the electric saw motor is connected to the saw disk. The four corners of the bottom end of the sawing platform are fixedly connected to the sixth slider, and the sixth slider is slidably connected to the sixth guide rail. The sixth guide rail is matched with a guide rail locking handle, and the guide rail locking handle is installed on the sawing platform. A saw blade guard is provided on one side of the second mounting frame, and the saw blade guard is fixedly installed on the cutting groove. The driving of the electric saw motor includes but is not limited to three methods: driving cylinder, servo motor and screw rod, and hydraulic cylinder. There are four sixth sliders, two sixth guide rails, and two guide rail locking handles.

[0014] Furthermore, the clamping mechanism includes a fourth cylinder, a pressure plate, and a fourth pressing block. The driving end of the fourth cylinder is connected to the pressure plate, the bottom end of the pressure plate is fixedly connected to the fourth pressing block, and the bottom end of the fourth pressing block is provided with a pad.

[0015] Furthermore, the moving seat mechanism includes an automatic moving seat, a fourth servo motor, and a fourth screw rod. A fourth servo motor is provided on one side of the automatic moving seat. The driving end of the fourth servo motor is connected to the fourth screw rod. The fourth screw rod is threadedly connected to the fourth threaded block. The fourth threaded block is fixedly connected to the fourth slider. The fourth slider is slidably connected to the fourth guide rail. The fourth guide rail is fixedly installed on the workbench. The fourth servo motor is fixedly installed on the workbench. The driving mode of the automatic moving seat includes but is not limited to the fourth servo motor and the fourth screw rod, cylinder drive, and hydraulic cylinder drive.

[0016] The beneficial effects of the utility model are:

[0017] High degree of automation: The equipment of this utility model realizes fully automatic processing through control equipment, and can automatically complete the processing processes such as feeding, drilling, tapping, and cutting of workpieces, reducing manual intervention and improving production efficiency.

[0018] Precise positioning: The feeding mechanism and drilling mechanism are equipped with high-precision servo motors and sensors to ensure the accurate positioning of the workpiece during the processing, thereby improving the processing accuracy.

[0019] Multi-process integration: The equipment integrates drilling, tapping and cutting processes on the same device, eliminating the need for multiple clamping, avoiding errors caused by multiple positioning and ensuring processing quality.

[0020] High safety: The equipment is equipped with a protective frame and an alarm system, which can promptly alarm when a fault occurs, prevent misoperation, and improve operational safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0022] Figure 1 This is a schematic diagram of the main structure of an integrated automatic drilling, tapping and cutting processing equipment according to an embodiment of the present utility model;

[0023] Figure 2 This is a split diagram of the main structure of an integrated automatic drilling, tapping and cutting processing equipment according to an embodiment of the utility model;

[0024] Figure 3 This is a schematic diagram of an auxiliary material pressing mechanism of an integrated automatic processing equipment for drilling, tapping and cutting according to an embodiment of the utility model;

[0025] Figure 4 This is a schematic diagram of a feeding mechanism of an integrated automatic processing device for drilling, tapping and cutting according to an embodiment of the present utility model;

[0026] Figure 5 This is a schematic diagram of a clamping mechanism of an integrated automatic processing device for drilling, tapping and cutting according to an embodiment of the present utility model;

[0027] Figure 6 This is a schematic diagram of a tapping mechanism of an integrated automatic processing device for drilling, tapping and cutting according to an embodiment of the present utility model;

[0028] Figure 7 This is a schematic diagram of a drilling mechanism of an integrated automatic processing device for drilling, tapping and cutting according to an embodiment of the present utility model;

[0029] Figure 8 This is a schematic diagram of a cutting mechanism of an integrated automatic processing device for drilling, tapping and cutting according to an embodiment of the present utility model;

[0030] Figure 9 This is a bottom view of a cutting mechanism of an integrated automatic drilling, tapping and cutting processing device according to an embodiment of the present utility model;

[0031] Figure 10 It is a schematic diagram of an electric saw motor of an integrated automatic processing device for drilling, tapping and cutting according to an embodiment of the utility model.

[0032] In the picture:

[0033] 1. Workbench; 2. Protective frame; 3. Auxiliary pressing mechanism; 301. First cylinder; 302. First pressing block; 4. Feeding mechanism; 401. First mounting frame; 402. Second cylinder; 403. Second pressing block; 404. First servo motor; 405. First screw; 406. Dust cover; 5. Drilling mechanism; 501. Drilling equipment; 502. First mounting seat; 503. Second servo motor; 504. Second screw; 505. Second guide rail; 506. Second slider; 507. Second threaded block; 508. Connecting seat; 6. Tapping mechanism; 601. Tapping equipment; 602. Manual moving seat; 603. Handle; 604. Third screw; 7. Cutting mechanism; 701. Second mounting frame; 702. Third cylinder; 703. Third pressing block Tightening block; 704, driving cylinder; 705, saw disc; 706, electric saw motor; 707, sawing platform; 708, fifth slider; 709, fifth guide rail; 710, U-shaped frame; 711, connecting groove; 712, cutting groove; 713, base connecting block; 714, motor seat; 715, sixth slider; 716, sixth guide rail; 717, guide rail locking handle; 718, saw blade guard; 8, feeding chute; 9, working status indicator light; 10, control device; 11, pad; 12, positioning groove; 13, origin sensor; 14, clamping mechanism; 1401, fourth cylinder; 1402, pressure plate; 1403, fourth clamping block; 15, moving seat mechanism; 1501, automatic moving seat; 1502, fourth servo motor; 1503, fourth screw rod. DETAILED DESCRIPTION

[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0035] According to an embodiment of the present utility model, an integrated automatic processing device for drilling, tapping and cutting is provided.

[0036] Example 1:

[0037] like Figure 1-10As shown, the integrated automatic processing equipment for drilling, tapping and cutting according to the embodiment of the utility model includes a workbench 1, a protective frame 2 is installed on the workbench 1, an auxiliary pressing mechanism 3 is installed in the protective frame 2, a feeding mechanism 4 is provided on one side of the auxiliary pressing mechanism 3, a drilling mechanism 5 is provided on one side of the feeding mechanism 4, a tapping mechanism 6 is provided on one side of the drilling mechanism 5, a cutting mechanism 7 is provided on one side of the tapping mechanism 6, a discharge trough 8 is provided on one side of the cutting mechanism 7, a working status indicator light 9 is connected to the workbench 1, a control device 10 is connected to one side of the workbench 1, a pad 11 is provided at one end of the auxiliary pressing mechanism 3, a positioning groove 12 is opened on the pad 11, and the pad 11 is fixedly installed on the workbench 1, the feeding mechanism 4 and the drilling mechanism 5 are both matched with an origin sensor 13, the drilling mechanism 5 is matched with a clamping mechanism 14, and the drilling mechanism 5 and the tapping mechanism 6 are matched with a movable seat mechanism 15.

[0038] The auxiliary pressing mechanism 3 includes a first cylinder 301 and a first pressing block 302. The first cylinder 301 is fixedly installed on one side of the protective frame 2. The driving end of the first cylinder 301 is connected to the first pressing block 302. One end of the first pressing block 302 is provided with a pad 11.

[0039] Auxiliary pressing mechanism: A first pressing block 302 is installed on the first cylinder 301 for pressing the profile. A pad 11 is provided at the lower part of the pressing block for placing the processed profile. A track positioning groove 12 is processed on the pad 11 according to the shape of the workpiece. The shape of the positioning groove 12 corresponds to the shape of the profile to be processed.

[0040] The feeding mechanism 4 includes a first mounting frame 401, a second cylinder 402, a second clamping block 403, a first servo motor 404, a first screw rod 405, and a dust cover 406. The second cylinder 402 is installed in the first mounting frame 401, and the driving end of the second cylinder 402 is connected to the second clamping block 403. The bottom end of the first mounting frame 401 is fixedly connected to the first threaded block, and the first threaded block is threadedly connected to the first screw rod 405. The first screw rod 405 is connected to the first servo motor 404. A dust cover 406 is provided on the peripheral side of the first screw rod 405, and a pad 11 is provided at one end of the second clamping block 403.

[0041] Feeding mechanism 4: includes a first servo motor 404 installed at the rear end of the sliding group, a sliding group, and a feeder assembly. The first servo motor 404 is connected to the first screw rod 405. A dust cover 406 is installed on the outside of the entire sliding group. The sliding group is a fully sealed mechanism with a built-in first guide rail and a first screw rod 405. Driven by the first servo motor 404, the first screw rod 405 drives the first mounting bracket 401 of the first threaded block installed on the screw to move back and forth. The first mounting bracket 401 is designed with more than one second cylinder 402 to realize automatic feeding. A photoelectric sensor for detecting the profile and the whole machine origin sensor 13 are also provided on one side of the first mounting bracket 401. The first servo motor 404, the photoelectric sensor, and the origin sensor 13 for feeding are respectively connected to the control system through wires.

[0042] A profile walking pad 11 is provided at the lower part of the second pressing block 403, and a positioning groove 12 corresponding to the shape of the processed profile is provided on the pad 11. An origin sensor 13 is provided on the workbench 1 for detecting whether the first mounting frame 401 and the second cylinder 402 are normal after completing the feeding action.

[0043] The drilling mechanism 5 includes a drilling device 501, a first mounting seat 502, a second servo motor 503, a second screw rod 504, a second guide rail 505, a second slider 506, a second threaded block 507, and a connecting seat 508. A first mounting seat 502 is provided on one side of the drilling device 501, one end of the first mounting seat 502 is fixedly connected to the second servo motor 503, the driving end of the second servo motor 503 is connected to the second screw rod 504, the second screw rod 504 is threadedly connected to the second threaded block 507, both sides of the second threaded block 507 are fixedly connected to the second slider 506, the second slider 506 is slidably connected to the second guide rail 505, one side of the second threaded block 507 is fixedly connected to the connecting seat 508, and the connecting seat 508 is fixedly connected to the drilling device 501. There are four second sliders 506 in total. The driving of the connecting seat 508 includes but is not limited to three methods: the second servo motor 503 and the second screw rod 504, the cylinder drive, and the hydraulic cylinder. The servo motor can be precisely controlled relative to the cylinder and the cylinder.

[0044] The clamping mechanism 14 includes a fourth cylinder 1401, a pressure plate 1402, and a fourth pressing block 1403. The driving end of the fourth cylinder 1401 is connected to the pressure plate 1402. The bottom end of the pressure plate 1402 is fixedly connected to the fourth pressing block 1403. The bottom end of the fourth pressing block 1403 is provided with a pad 11.

[0045] Drilling mechanism 5: includes drilling equipment 501, servo control system, up and down motion system, and a fourth cylinder 1401 is arranged at the lower part of the drilling equipment 501. The fourth cylinder 1401 transmits the fourth clamping block 1403 through the pressure plate 1402. The profile walking pad 11 and the positioning groove 12 are arranged under the fourth clamping block 1403, which are used for the profile to move along the positioning groove 12 and play a positioning role during processing. Upper and lower notches for the drilling milling cutter are arranged on the pressure plate 1402 to facilitate the up and down movement of the drilling milling cutter to drill the profile.

[0046] To precisely move the drilling mechanism 5 in the vertical Z-axis, a second servo motor 503 is mounted on the first mounting base 502, controlling the vertical Z-axis. This second servo motor 503 drives the second screw 504 up and down. Second guide rails 505 are located on either side, and the drilling device 501 moves up and down on these rails to complete the workpiece drilling process. Sensors are also installed on the mounting base to detect whether the drilling mechanism 5 is operating properly. A micro-spray cooling device is installed on the workbench 1. When the drilling system is operating, it sprays coolant to reduce the surface temperature of the drilled workpiece, thereby preventing rust and further ensuring a smooth workpiece surface and the durability and sharpness of the milling cutter.

[0047] The tapping mechanism 6 includes a tapping device 601, a manual movable seat 602, a handle 603, and a third screw rod 604. The tapping device 601 is fixedly installed on the manual movable seat 602. The bottom end of the manual movable seat 602 is connected to the third threaded block, the third threaded block is threadedly connected to the third screw rod 604, and the third screw rod 604 is fixedly connected to the handle 603.

[0048] Tapping mechanism 6: includes tapping equipment 601, tapping equipment 601 includes servo motor, tapping mechanical assembly, tapping equipment 601 model is tapping machine 74, tapping machine 74 installation assembly 3 pieces, the whole set of servo tapping mechanism 6 is installed on a hand-adjustable dovetail groove, the adjustment handle 603 can realize the fine adjustment of the front and rear position in the Y-axis direction, so that the tapping tap is aligned with the workpiece with a hole drilled for tapping operation, the tapping machine 74 installation assembly can realize the physical height of the tap from the workpiece by adjusting the upper and lower positions of the middle mounting seat, after this height is fixed, the device can also be controlled by the touch control device 10 screen for secondary adjustment, and the vertical Z-axis movement is driven by the servo motor, the tapping processing part is provided with a micro-spray lubrication, the position of the nozzle corresponds to the tapping tap, and the workpiece is lubricated, cooled and rust-proofed by high-pressure spray coolant.

[0049] The movable seat mechanism 15 includes an automatic movable seat 1501, a fourth servo motor 1502, and a fourth screw rod 1503. A fourth servo motor 1502 is provided on one side of the automatic movable seat 1501. The driving end of the fourth servo motor 1502 is connected to the fourth screw rod 1503. The fourth screw rod 1503 is threadedly connected to the fourth threaded block. The fourth threaded block is fixedly connected to the fourth slider. The fourth slider is slidably connected to the fourth guide rail. The fourth guide rail is fixedly installed on the workbench 1. The fourth servo motor 1502 is fixedly installed on the workbench 1. The driving mode of the automatic movable seat 1501 includes but is not limited to the fourth servo motor 1502 and the fourth screw rod 1503, cylinder drive, and hydraulic cylinder drive, wherein the servo motor can be precisely controlled relative to the cylinder and the cylinder.

[0050] In order to move the drilling mechanism 5 and the tapping mechanism 6 in the horizontal Y-axis direction, a fourth guide rail is installed on the workbench 1, a fourth slider is installed on the fourth guide rail, the drilling mechanism 5 and the tapping mechanism 6 are installed on the automatic moving seat 1501 on the fourth slider, and a fourth servo motor 1502 is installed at the rear of the fourth screw rod 1503 of the fourth threaded block connected to the fourth slider. The fourth servo motor 1502 is used to drive the fourth screw rod 1503 to accurately control the position and speed of the forward and backward movement.

[0051] The cutting mechanism 7 includes a second mounting frame 701, a third cylinder 702, a third pressing block 703, a driving cylinder 704, a saw disk 705, an electric saw motor 706, a sawing platform 707, a fifth slider 708, and a fifth guide rail 709. The third cylinder 702 is fixedly connected to the second mounting frame 701, the driving end of the third cylinder 702 is connected to the third pressing block 703, the bottom end of the third cylinder 702 is provided with a driving cylinder 704, the driving end of the driving cylinder 704 is connected to the base connecting block 713, a cutting groove 712 is provided on the sawing platform 707, the bottom end of the sawing platform 707 is fixedly connected to a U-shaped frame 710, the U-shaped frame 710 is provided with a connecting groove 711, the base connecting block 713 is fixedly connected to a motor base 714, the motor base 714 is fixedly connected to the fifth slider 708, and the fifth slider 708 is slidably connected to the fifth guide rail On 709, the motor seat 714 is fixedly connected to the electric saw motor 706, and the driving end of the electric saw motor 706 is connected to the saw disk 705. The four corners of the bottom end of the sawing platform 707 are fixedly connected to the sixth slider 715, and the sixth slider 715 is slidably connected to the sixth guide rail 716. The sixth guide rail 716 is matched with a guide rail locking handle 717, and the guide rail locking handle 717 is installed on the sawing platform 707. A saw blade guard 718 is provided on one side of the second mounting frame 701, and the saw blade guard 718 is fixedly installed on the cutting groove 712. The driving of the electric saw motor 706 includes but is not limited to three methods: driving cylinder 704, servo motor and screw rod, and hydraulic cylinder. There are four sixth sliders 715, two sixth guide rails 716, and two guide rail locking handles 717. The servo motor and screw rod can be precisely controlled relative to the cylinder and the cylinder.

[0052] Cutting mechanism 7: includes an electric saw motor 706 and a saw disc 705, which are used to drive the cutting saw to cut the profiles after drilling and tapping. The saw disc 705 extends to the upper part of the workbench 1. The electric saw motor 706 is installed on the motor seat 714. The motor seat 714 is installed on the fifth guide rail 709 through the fifth slider 708. A driving cylinder 704 is set at the lower part of the U-shaped frame 710. The driving cylinder 704 is connected to the motor seat 714 through the base connecting block 713 at the driving end, driving the motor seat 714 to move horizontally. The electric saw motor 706 is connected to the saw disc 705. The saw disc 705 extends to the upper part of the sawing platform 707 through the cutting groove 712 to cut the workpiece. In order to improve safety, a saw blade guard 718 is set on the upper part of the sawing platform 707. The position of the saw blade guard 718 corresponds to the saw blade guard. The position of the saw disc 705 is to reduce the exposure of the saw disc 705. A second mounting bracket 701 is provided on the sawing platform 707 at a position corresponding to the saw disc 705. A third cylinder 702 is provided on the second mounting bracket 701. A third pressing block 703 is connected to the third cylinder 702. After the profile is pressed, the cut profile is positioned. A pad 11 is provided at the lower part of the third pressing block 703. A positioning groove 12 corresponding to the shape of the profile is processed on the pad 11 for the profile to be pressed. The material moves along the positioning groove 12 and plays a positioning role at the same time. A micro-spray device is provided on the sawing platform 707, and the nozzle position is facing the saw disk 705. The micro-spray device is driven by high-speed airflow to spray coolant to lubricate, cool down and rust-proof the saw blade, and push the electric saw motor 706 to move back and forth in the Y-axis direction. The base connecting block 713 and the motor seat 714 driven by the driving cylinder 704 drive the electric saw motor 706 linearly under the guidance of the fifth slider 708 and the fifth guide rail 709. The sixth slider 715 and the sixth guide rail 716 at the bottom of the sawing platform 707 are used to adjust the position of the sawing platform 707, and then fine-tune the position of the drilling. The guide rail locking handle 717 can fix the sawing platform 707 and the sixth guide rail 716, so that the sawing platform 707 can maintain a fixed position through its guide rail locking handle 717 after the position adjustment is completed.

[0053] Unloading chute 8: After the sawing is completed, the finished parts are pushed by the feeding mechanism 4 and move forward and backward in sequence. A unloading chute 8 is provided at the rear of the sawing workbench 1, which is located at the end of the whole machine. The workpiece after cutting is discharged outward through the unloading chute 8.

[0054] The whole machine automatic control device 10 is located at the rear of the machine and is controlled by a programmable industrial PLC computer. A full-color touch screen is set on the right front of the machine. The parameters that need to be set for automatic feeding, drilling, tapping, and sawing are all operated and set on this touch screen.

[0055] Functional fault self-checking system, a working status indicator light 9 is set on the machine, for example, the green light is always on when the machine is working normally, the yellow light is on when the machine is stopped, waiting for the operator to check the fault according to the prompt on the touch screen and reset it before the machine can be restarted, the red light is on when the machine is in normal standby state, waiting for manual insertion of profiles, and pressing the automatic start button to enter automatic operation.

[0056] What is important is that: the working status indicator light 9 is always on and the buzzer sounds until the fault is manually checked and the alarm indicator light is handled, and the normal standby state is restored. The alarm buzzer stops sounding. When the machine is in a fault, forced start is invalid to ensure that the servo feeding does not continue to feed after the drilling spindle motor has not returned to the origin. When the saw disk 705 does not return, the automatic feeding stops automatically, and pressing the operation button is invalid and no action is taken.

[0057] In order to facilitate understanding of the above technical solutions of the present invention, the working principle or operation method of the present invention in actual process is described in detail below.

[0058] In summary, with the help of the above technical solution of the utility model, the steps are as follows:

[0059] S1: Before processing, first input the width of the profile, the distance of the processing hole and other data on the touch screen of the control device 10. After the settings are completed, the profile is placed on the positioning groove 12 of the pad 11 and transported to the position of the feeding mechanism 4. The second cylinder 402 of the feeding mechanism 4 presses the profile and, driven by the first servo motor 404, drives the profile to move to the position of the drilling mechanism 5. During the feeding process, the first cylinder 301 of the auxiliary pressing mechanism 3 drives the corresponding first pressing block 302 to press and position the other end of the profile.

[0060] S2: After the first servo motor 404 drives the profile to the predetermined processing position, the first mounting bracket 401 automatically moves to the correct set position under the control of the first servo motor 404, so that the drilling cutter and the tapping tap are aligned with the profile processing position, and the servo controls the drilling up and down movement to complete the drilling. The first servo motor 404 that controls the forward and backward movement of the first mounting bracket 401 is reset or moved to the other end of the workpiece according to the setting to perform drilling processing. During the drilling and tapping processing, the corresponding micro-spray device automatically follows and starts to work on the drilling cutter drill bit and the tapping tap.

[0061] S3: Drilling and tapping are performed simultaneously, and cutting is performed simultaneously.

[0062] S4: The workpiece that has been processed reaches the position of the discharge chute 8 under the push of the feeding mechanism 4, and moves downward along the discharge chute 8 to complete the discharge.

[0063] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An integrated automatic processing equipment for drilling, tapping and cutting, characterized in that: The invention comprises a workbench (1), a protective frame (2) is installed on the workbench (1), an auxiliary pressing mechanism (3) is installed in the protective frame (2), a feeding mechanism (4) is provided on one side of the auxiliary pressing mechanism (3), a drilling mechanism (5) is provided on one side of the feeding mechanism (4), a tapping mechanism (6) is provided on one side of the drilling mechanism (5), a cutting mechanism (7) is provided on one side of the tapping mechanism (6), a material discharge chute (8) is provided on one side of the cutting mechanism (7), and a working status indicator light ( 9), a control device (10) is connected to one side of the workbench (1), a pad (11) is provided at one end of the auxiliary pressing mechanism (3), a positioning groove (12) is provided on the pad (11), and the pad (11) is fixedly mounted on the workbench (1), the feeding mechanism (4) and the drilling mechanism (5) are both matched with an origin sensor (13), the drilling mechanism (5) is matched with a clamping mechanism (14), and the drilling mechanism (5) and the tapping mechanism (6) are matched with a moving seat mechanism (15).

2. The integrated automatic drilling, tapping and cutting processing equipment according to claim 1, characterized in that: The auxiliary pressing mechanism (3) comprises a first cylinder (301) and a first pressing block (302). The first cylinder (301) is fixedly mounted on one side of the protective frame (2). The driving end of the first cylinder (301) is connected to the first pressing block (302). One end of the first pressing block (302) is provided with the cushion block (11).

3. The integrated automatic processing equipment for drilling, tapping and cutting according to claim 2, characterized in that: The feeding mechanism (4) comprises a first mounting frame (401), a second air cylinder (402), a second pressing block (403), a first servo motor (404), a first screw rod (405), and a dust cover (406). The second air cylinder (402) is mounted in the first mounting frame (401). The driving end of the second cylinder (402) is connected to the second pressing block (403). The bottom end of the first mounting frame (401) is fixedly connected to the first threaded block. The first threaded block is threadedly connected to the first screw rod (405). The first screw rod (405) is connected to the first servo motor (404). A dust cover (406) is provided on the circumferential side of the first screw rod (405). One end of the second pressing block (403) is provided with the cushion block (11).

4. The integrated automatic drilling, tapping and cutting processing equipment according to claim 3, characterized in that: The drilling mechanism (5) comprises a drilling device (501), a first mounting seat (502), a second servo motor (503), a second screw rod (504), a second guide rail (505), a second slider (506), a second threaded block (507), and a connecting seat (508). The first mounting seat (502) is provided on one side of the drilling device (501), one end of the first mounting seat (502) is fixedly connected to the second servo motor (503), and the driving end of the second servo motor (503) is connected to the second screw rod (504).

5. The integrated automatic processing equipment for drilling, tapping and cutting according to claim 4, characterized in that: The second screw rod (504) is threadedly connected to the second threaded block (507), and the second sliders (506) are fixedly connected to both sides of the second threaded block (507), and the second sliders (506) are slidably connected to the second guide rail (505). One side of the second threaded block (507) is fixedly connected to a connecting seat (508), and the connecting seat (508) is fixedly connected to the drilling equipment (501). There are four second sliders (506) in total, and the driving of the connecting seat (508) includes but is not limited to three methods: the second servo motor (503) and the second screw rod (504), cylinder drive, and hydraulic cylinder drive.

6. The integrated automatic drilling, tapping and cutting processing equipment according to claim 5, characterized in that: The tapping mechanism (6) comprises a tapping device (601), a manually movable seat (602), a handle (603), and a third screw rod (604); the tapping device (601) is fixedly mounted on the manually movable seat (602); the bottom end of the manually movable seat (602) is connected to a third threaded block; the third threaded block is threadedly connected to a third screw rod (604); and the third screw rod (604) is fixedly connected to the handle (603).

7. The integrated automatic drilling, tapping and cutting processing equipment according to claim 6, characterized in that: The cutting mechanism (7) comprises a second mounting frame (701), a third cylinder (702), a third pressing block (703), a driving cylinder (704), a saw disc (705), an electric saw motor (706), a sawing platform (707), a fifth slider (708), and a fifth guide rail (709). The second mounting frame (701) is fixedly connected with the third cylinder (702), the driving end of the third cylinder (702) is connected with the third pressing block (703), the bottom end of the third cylinder (702) is provided with a driving cylinder (704), the driving end of the driving cylinder (704) is connected with a base connecting block (713), and the bottom end of the second mounting frame (701) is fixedly connected with the sawing platform (707).

8. The integrated automatic drilling, tapping and cutting processing equipment according to claim 7, characterized in that: The sawing platform (707) is provided with a cutting groove (712), the bottom end of the sawing platform (707) is fixedly connected to a U-shaped frame (710), the U-shaped frame (710) is provided with a connecting groove (711), the base connecting block (713) is fixedly connected to a motor seat (714), the motor seat (714) is fixedly connected to a fifth slider (708), the fifth slider (708) is slidably connected to a fifth guide rail (709), the motor seat (714) is fixedly connected to an electric saw motor (706), the driving end of the electric saw motor (706) is connected to a saw disk (705), the bottom four corners of the sawing platform (707) are fixedly connected to a sixth slider (715), the The sixth slider (715) is slidably connected to the sixth guide rail (716), and the sixth guide rail (716) is matched with a guide rail locking handle (717), and the guide rail locking handle (717) is installed on the sawing platform (707). A saw blade guard (718) is provided on one side of the second mounting frame (701), and the saw blade guard (718) is fixedly installed on the cutting groove (712). The driving of the electric saw motor (706) includes but is not limited to the driving cylinder (704), the servo motor and the screw rod, and the hydraulic cylinder. There are four sixth sliders (715), two sixth guide rails (716), and two guide rail locking handles (717).

9. The integrated automatic drilling, tapping and cutting processing equipment according to claim 8, characterized in that: The clamping mechanism (14) comprises a fourth cylinder (1401), a pressure plate (1402), and a fourth pressing block (1403); the driving end of the fourth cylinder (1401) is connected to the pressure plate (1402); the bottom end of the pressure plate (1402) is fixedly connected to the fourth pressing block (1403); and the bottom end of the fourth pressing block (1403) is provided with the cushion block (11).

10. The integrated automatic drilling, tapping and cutting processing equipment according to claim 9, characterized in that: The movable seat mechanism (15) comprises an automatic movable seat (1501), a fourth servo motor (1502), and a fourth screw rod (1503). A fourth servo motor (1502) is provided on one side of the automatic movable seat (1501). A driving end of the fourth servo motor (1502) is connected to a fourth screw rod (1503). The fourth screw rod (1503) is threadedly connected to a fourth threaded block. The fourth threaded block is fixedly connected to a fourth slider. The fourth slider is slidably connected to a fourth guide rail. The fourth guide rail is fixedly mounted on the workbench (1). The fourth servo motor (1502) is fixedly mounted on the workbench (1). The driving of the automatic movable seat (1501) includes but is not limited to three modes: the fourth servo motor (1502) and the fourth screw rod (1503), cylinder drive, and hydraulic cylinder drive.

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