Automatic equipment for deburring aluminum wafer

By setting up a dust removal mechanism and dust prevention measures in the aluminum wafer deburring equipment, the problem of fire and equipment damage caused by aluminum chip accumulation is solved, and safe and efficient debris processing and equipment protection are achieved.

CN223353788UActive Publication Date: 2025-09-19ZHANGJIAGANG XUANHEDE ALUMINUM PROD CO LTD
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Patent Information

Application Number
CN202422789327.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2025-09-19
Estimated Expiration
2034-11-15

AI Technical Summary

Technical Problem

Aluminum chips generated during the deburring process of aluminum wafers tend to accumulate, posing a fire risk and damaging machine components.

Method used

An automated device including a dust removal mechanism was designed. The debris generated during the grinding process was collected through a fan and dust extraction pipe system. The device was protected by a snap-in slot and a dust cover to prevent aluminum chips from splashing and entering the motor.

Benefits of technology

Effectively collect and dispose of debris, reduce fire risks, protect equipment stability and safety, and avoid aluminum chip blockage and motor damage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides automatic equipment for deburring aluminum wafers, which comprises a workbench, supporting rods are fixedly mounted on the right side of the surface of the workbench, mounting rods are fixedly mounted on the front side and the rear side of the bottom of the workbench, a placing frame is fixedly mounted on the surface of the workbench, a dust removal mechanism is arranged on the surface of the workbench, and the dust removal mechanism is fixedly mounted on the surface of the workbench. The dust removal mechanism comprises a dust removal box, the dust removal box is fixedly installed at the top of the workbench, a fan is fixedly installed on the right side of the dust removal box, a filter screen is arranged in an inner cavity of the dust removal box, the left side of the dust removal box communicates with a dust suction pipe, and the end, away from the dust removal box, of the dust suction pipe communicates with a corrugated pipe. According to the aluminum wafer deburring device, the aluminum wafers can be conveniently and uniformly treated by operators in the later period, the situation that chippings are accumulated on the surface of the workbench for a long time, and parts in the workbench are abraded or blocked is avoided, meanwhile, the possibility that fire disasters are generated by the aluminum chippings is reduced, and the safety and stability are guaranteed when the aluminum wafers are deburred.
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Description

Technical Field

[0001] The utility model relates to automated equipment for deburring aluminum discs, belonging to the technical field of automated equipment for deburring. Background Art

[0002] Aluminum discs are circular sheets made from aluminum plates through cutting, stamping and other processes. Aluminum discs are commonly used in the electrical and electronics industry, machinery manufacturing and automobile industry, kitchen utensils and daily necessities, construction and decoration and other fields.

[0003] During the production process, there will be many burrs on the surface of aluminum wafers, so deburring equipment will be needed to grind them. However, during use, a lot of aluminum chips will be generated. These aluminum chips will usually accumulate in the deburring equipment. The accumulation of aluminum chips may cause a fire. Aluminum is a flammable substance, especially the small aluminum chips generated during the processing process, which are easy to ignite, increasing the risk of fire. Aluminum chips entering the interior of the equipment may damage machine parts.

[0004] Therefore, an automated device for deburring aluminum wafers is proposed. Utility Model Content

[0005] In view of this, the present invention provides an automated device for deburring aluminum wafers to solve or alleviate the technical problems existing in the prior art and at least provide a beneficial option.

[0006] The technical solution of the utility model is achieved as follows: an automated device for deburring aluminum wafers, comprising a workbench, a support rod is fixedly installed on the right side of the workbench surface, mounting rods are fixedly installed on the front and rear sides of the bottom of the workbench, and a placement frame is fixedly installed on the surface of the workbench;

[0007] The surface of the workbench is provided with a dust removal mechanism, which includes a dust removal box, which is fixedly mounted on the top of the workbench, a fan fixedly mounted on the right side of the dust removal box, a filter screen arranged in the inner cavity of the dust removal box, a dust extraction pipe connected to the left side of the dust removal box, a bellows connected to the end of the dust extraction pipe away from the dust removal box, a frame fixedly mounted on the end of the bellows away from the dust extraction pipe, a drive motor fixedly mounted on the left side of the top of the workbench, a screw rod fixedly connected to the output end of the drive motor, a screw block threadedly connected to the surface of the screw rod, a connecting rod fixedly connected to the right side of the screw block, a rotating motor fixedly mounted in the inner cavity of the frame, and a grinding disc fixedly connected to the output end of the rotating motor.

[0008] Further preferably, a snap-in groove is provided on the top of the workbench, and a snap-in frame is fixedly mounted on the bottom of the frame, and the size of the snap-in frame matches the inner cavity size of the snap-in groove.

[0009] Further preferably, a dust cover is threadedly connected to the inner cavity of the frame via bolts, and the rotating motor is located in the inner cavity of the dust cover.

[0010] Further preferably, the surfaces of the connecting rods are threadedly connected with connecting bolts, and the right sides of the two connecting bolts are threadedly connected to the inner surface of the frame.

[0011] Further preferably, a limiting groove is provided on the left side of the workbench surface, and the left side of the screw block is slidably connected to the inner cavity of the limiting groove.

[0012] Further preferably, clamping blocks are fixedly installed on the upper and lower sides of the inner cavity of the dust removal box, and the filter is clamped to the inner sides of the two clamping blocks.

[0013] Further preferably, a support plate is fixedly installed on the top of the workbench, and the top of the support plate is in contact with the surface of the dust extraction pipe.

[0014] Further preferably, base plates are fixedly mounted on the front and rear sides of the four mounting rods, and anchor bolts are threadedly connected to the tops of the two base plates.

[0015] The embodiment of the present invention has the following advantages due to the adoption of the above technical solution:

[0016] 1. The utility model is provided with a dust removal mechanism. When the screw block drives the grinding disc to move downward through the output of the driving motor, the rotating motor starts to output and start deburring the aluminum disc. At this time, through the output of the fan, the dust extraction pipe transmits the suction generated by the fan to the inner cavity of the frame through the bellows, so that the debris generated during the grinding process enters the inner cavity of the dust removal box through the bellows and the dust extraction pipe. By collecting the debris, it is convenient for the subsequent operator to handle it uniformly, avoiding the debris from accumulating on the surface of the workbench for a long time, causing wear or blockage to the parts in the workbench, and also reducing the possibility of fire caused by aluminum chips, thereby ensuring the safety and stability of deburring the aluminum disc.

[0017] Second, the utility model can prevent aluminum chips from flying around due to centrifugal force during the deburring process of the aluminum disc by providing a clamping groove and a clamping frame, thereby affecting the dust removal work of the aluminum chips. By providing a dust cover, the rotating motor can be protected to prevent aluminum chips from entering the interior of the rotating motor during dust removal, thereby causing damage to the rotating motor. By providing connecting bolts, the frame and the connecting rod can be connected to each other, which is convenient for operators to disconnect the two and perform maintenance work on different components. By providing a limit groove, the movement of the screw block can be limited. Avoid deviation when the screw block moves, which affects the lifting and lowering of the frame. By setting the clamping block, the filter can be installed or disassembled to avoid the filter being covered with a lot of aluminum chips after long-term use, which makes the filtering effect of the filter worse and causes the aluminum chips to be removed from the inner cavity of the dust removal box through the fan. By setting the support plate, the dust extraction pipe can be supported to avoid the dust extraction pipe falling off after long-term use. By setting the anchor bolts, the whole equipment can be stabilized to avoid accidental collisions due to external factors, which may cause the equipment to shake and affect the deburring of the aluminum discs.

[0018] The above summary is for the purpose of description only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features of the present invention will be readily apparent by reference to the accompanying drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0020] Figure 1 This is a schematic diagram of the three-dimensional front view structure of the utility model;

[0021] Figure 2 This is a schematic diagram of the structure of the dust collection box of the present utility model;

[0022] Figure 3 This is a schematic diagram of the dust removal structure of the utility model;

[0023] Figure 4 This is a schematic diagram of the internal structure of the frame of the present utility model;

[0024] Figure 5 This is a schematic diagram of the dust cover disassembly structure of the present invention.

[0025] Figure numerals: 1. workbench; 2. dust removal mechanism; 201. dust removal box; 202. fan; 203. filter; 204. dust extraction pipe; 205. bellows; 206. drive motor; 207. screw rod; 208. screw block; 209. connecting rod; 210. frame; 211. rotating motor; 212. grinding disc; 213. snap-on frame; 214. snap-on groove; 215. dust cover; 216. limit groove; 217. connecting bolt; 218. snap-on block; 3. support rod; 4. mounting rod; 5. placement frame; 6. base plate; 7. anchor bolt; 8. support plate. DETAILED DESCRIPTION

[0026] Hereinafter, only certain exemplary embodiments are briefly described. As will be appreciated by those skilled in the art, the described embodiments may be modified in various ways without departing from the spirit or scope of the present invention. Therefore, the drawings and description are to be regarded as illustrative in nature and not restrictive.

[0027] The embodiments of the present invention are described in detail below with reference to the accompanying drawings.

[0028] Example 1

[0029] like Figure 1-5 As shown, the embodiment of the present invention provides an automated device for deburring aluminum wafers, comprising a workbench 1, a support rod 3 fixedly mounted on the right side of the workbench 1 surface, mounting rods 4 fixedly mounted on the front and rear sides of the bottom of the workbench 1, and a placement frame 5 fixedly mounted on the surface of the workbench 1;

[0030] The surface of the workbench 1 is provided with a dust removal mechanism 2, which includes a dust removal box 201, which is fixedly installed on the top of the workbench 1, a fan 202 is fixedly installed on the right side of the dust removal box 201, a filter 203 is provided in the inner cavity of the dust removal box 201, and a dust extraction pipe 204 is connected to the left side of the dust removal box 201. The end of the dust extraction pipe 204 away from the dust removal box 201 is connected to a bellows 205, and the end of the bellows 205 away from the dust extraction pipe 204 is fixedly installed with a frame 210, and a driving motor 206 is fixedly installed on the left side of the top of the workbench 1, and the output end of the driving motor 206 is fixedly connected with a screw rod 207, and a screw block 208 is threadedly connected to the surface of the screw rod 207, and a connecting rod 209 is fixedly connected to the right side of the screw block 208. A rotating motor 211 is fixedly installed in the inner cavity of the frame 210, and a rotating motor 211 is fixedly installed. The output end of the rotating motor 211 is fixedly connected to the grinding disc 212, and a snap-in slot 214 is provided at the top of the workbench 1. A snap-in frame 213 is fixedly installed at the bottom of the frame 210. The size of the snap-in frame 213 matches the inner cavity size of the snap-in slot 214. A dust cover 215 is threadedly connected to the inner cavity of the frame 210 through bolts. The rotating motor 211 is in the inner cavity of the dust cover 215. The surface of the connecting rod 209 is threadedly connected with connecting bolts 217. The right sides of the two connecting bolts 217 are threadedly connected to the inner surface of the frame 210. A limiting slot 216 is provided on the left side of the surface of the workbench 1, and the left side of the screw block 208 is slidably connected to the inner cavity of the limiting slot 216. The upper and lower sides of the inner cavity of the dust removal box 201 are fixedly installed with snap-in blocks 218, and the filter screen 203 is snapped onto the inner sides of the two snap-in blocks 218.

[0031] By setting up the dust removal mechanism 2, through the output of the driving motor 206, the screw block 208 drives the grinding disc 212 to move downward, and the rotating motor 211 outputs and starts to deburr the aluminum disc. At this time, through the output of the fan 202, the dust extraction pipe 204 transmits the suction force generated by the fan 202 to the inner cavity of the frame 210 through the bellows 205, so that the debris generated during the grinding process enters the inner cavity of the dust removal box 201 through the bellows 205 and the dust extraction pipe 204. By collecting the debris, it is convenient for the later operator to uniformly handle it, avoiding the debris from accumulating on the surface of the workbench 1 for a long time, causing wear or blockage to the parts in the workbench 1, and at the same time reducing the possibility of fire caused by aluminum chips, ensuring the safety and stability when deburring the aluminum disc. By setting the clamping groove 214 and the clamping frame 213, it can be prevented that the aluminum disc is prevented from flying around due to the influence of centrifugal force during the deburring process. The dust cover 215 is provided to protect the rotating motor 211 and prevent aluminum chips from entering the interior of the rotating motor 211 during the dust removal, thereby causing damage to the rotating motor 211. The connecting bolts 217 are provided to connect the frame 210 and the connecting rod 209 to each other, making it easy for the operator to disconnect the two and perform maintenance on different components. The limiting grooves 216 are provided to limit the movement of the screw block 208 and prevent the screw block 208 from deviating when moving, thereby affecting the lifting and lowering of the frame 210. The clamping block 218 is provided to install or remove the filter 203 and prevent the filter 203 from being covered with a lot of aluminum chips after long-term use, thereby reducing the filtering effect of the filter 203 and causing the aluminum chips to be removed from the inner cavity of the dust removal box 201 through the fan 202.

[0032] Example 2

[0033] like Figure 1 As shown, in one embodiment, a support plate 8 is fixedly installed on the top of the workbench 1, and the top of the support plate 8 contacts the surface of the dust extraction pipe 204. Base plates 6 are fixedly installed on the front and rear sides of the four mounting rods 4, and the tops of the two base plates 6 are threadedly connected with anchor bolts 7.

[0034] By setting the support plate 8, the dust extraction tube 204 can be supported to prevent the dust extraction tube 204 from falling off after long-term use. By setting the anchor bolts 7, the entire equipment can be stabilized to prevent accidental collisions due to external factors, which may cause the equipment to shake and affect the deburring work of the aluminum wafer.

[0035] When the utility model is working: the aluminum disc is placed in the inner cavity of the placement frame 5, and then the output of the driving motor 206 is used to rotate the screw rod 207, and the screw block 208, the connecting rod 209 and the frame 210 are driven to move downward. At this time, the clamping frame 213 is clamped in the inner cavity of the clamping groove 214, and at the same time, the bottom of the grinding disc 212 is in contact with the surface of the aluminum disc. Then, the output of the rotating motor 211 is used to make the grinding disc 212 deburr the surface of the aluminum disc. At this time, Through the output of the fan 202, the fan 202 generates suction, and through the conduction of the dust extraction pipe 204 and the bellows 205, the suction is transmitted to the inner side of the frame 210, and the aluminum chips generated during the grinding are sucked away. At this time, the aluminum chips enter the inner cavity of the dust removal box 201 through the bellows 205 and the dust extraction pipe 204. When the grinding is completed, the operator opens the inner cavity of the dust removal box 201 and cleans the aluminum chips in the inner cavity of the dust removal box 201, thereby completing the dust removal of the aluminum chips.

[0036] The above description is merely a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any person skilled in the art can easily conceive of various modifications or substitutions within the technical scope disclosed in the present invention, and such modifications or substitutions are intended to be within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be based on the scope of protection of the claims.

Claims

1. An automated device for deburring aluminum discs, comprising a workbench (1), characterized in that: A support rod (3) is fixedly mounted on the right side of the surface of the workbench (1), mounting rods (4) are fixedly mounted on the front and rear sides of the bottom of the workbench (1), and a placement frame (5) is fixedly mounted on the surface of the workbench (1); The surface of the workbench (1) is provided with a dust removal mechanism (2), the dust removal mechanism (2) comprises a dust removal box (201), the dust removal box (201) is fixedly mounted on the top of the workbench (1), a fan (202) is fixedly mounted on the right side of the dust removal box (201), a filter (203) is provided in the inner cavity of the dust removal box (201), a dust extraction pipe (204) is connected to the left side of the dust removal box (201), and the end of the dust extraction pipe (204) away from the dust removal box (201) is connected to a bellows (205), and the bellows (205) is away from the dust removal box (201). A frame (210) is fixedly installed at one end of the dust extraction pipe (204), a driving motor (206) is fixedly installed on the left side of the top of the workbench (1), an output end of the driving motor (206) is fixedly connected to a screw rod (207), a screw block (208) is threadedly connected to the surface of the screw rod (207), a connecting rod (209) is fixedly connected to the right side of the screw block (208), a rotating motor (211) is fixedly installed in the inner cavity of the frame (210), and a grinding disc (212) is fixedly connected to the output end of the rotating motor (211).

2. The automated equipment for deburring aluminum discs according to claim 1, characterized in that: A snap-fit ​​groove (214) is provided on the top of the workbench (1), and a snap-fit ​​frame (213) is fixedly installed on the bottom of the frame (210), wherein the size of the snap-fit ​​frame (213) matches the inner cavity size of the snap-fit ​​groove (214).

3. The automated equipment for deburring aluminum discs according to claim 1, characterized in that: A dust cover (215) is threadedly connected to the inner cavity of the frame (210) via bolts, and the rotating motor (211) is located in the inner cavity of the dust cover (215).

4. The automated equipment for deburring aluminum discs according to claim 1, characterized in that: The surfaces of the connecting rods (209) are both threadedly connected with connecting bolts (217), and the right sides of the two connecting bolts (217) are both threadedly connected to the inner surface of the frame (210).

5. The automated equipment for deburring aluminum wafers according to claim 1, characterized in that: A limiting groove (216) is provided on the left side of the surface of the workbench (1), and the left side of the screw block (208) is slidably connected to the inner cavity of the limiting groove (216).

6. The automated equipment for deburring aluminum discs according to claim 1, characterized in that: Snap-on blocks (218) are fixedly mounted on both the upper and lower sides of the inner cavity of the dust removal box (201), and the filter screen (203) is snap-on to the inner sides of the two snap-on blocks (218).

7. The automated equipment for deburring aluminum discs according to claim 1, characterized in that: A support plate (8) is fixedly mounted on the top of the workbench (1), and the top of the support plate (8) is in contact with the surface of the dust extraction pipe (204).

8. The automated equipment for deburring aluminum wafers according to claim 1, characterized in that: Base plates (6) are fixedly mounted on both the front and rear sides of the four mounting rods (4), and the tops of the two base plates (6) are threadedly connected with anchor bolts (7).