Automatic processing device for insulating element
By designing the grinding mechanism and positioning mechanism of the automatic processing device for insulating components, the problem of loosening and slipping of insulating porcelain bottles and porcelain rods during processing is solved, and stable clamping and efficient grinding are achieved.
Patent Information
- Application Number
- CN202422551957.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-10-22
AI Technical Summary
In the prior art, the insulating porcelain bottles and porcelain rods have the problem of loosening and slipping during processing, resulting in unsatisfactory fixing effects.
An automatic processing device for insulating elements including a grinding mechanism and a positioning mechanism is adopted, and the circumferential fixation and end grinding of the insulating elements are achieved through the combined design of a transmission frame, a hydraulic rod and a grinding disc.
Stable clamping and efficient grinding of insulating components are achieved, improving processing effects.
Smart Images

Figure CN223353796U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of insulating element processing, in particular to an automatic processing device for insulating elements. Background Art
[0002] A dielectric, also known as an electrical insulator, is a material that effectively blocks the flow of electric charge. In this material, valence band electrons are firmly confined to their atoms. Therefore, dielectrics play an insulating role in the construction of electrical devices. Furthermore, during the manufacturing process of electrical insulators, such as insulating porcelain bottles and rods, burrs form on their ends during firing, requiring specialized processing equipment to remove these burrs.
[0003] For example, a burr grinding device for processing an electrical insulator with the publication (announcement) number CN217619562U includes a base plate, symmetrically distributed support plates are provided on the base plate, a grinding motor is mounted on one of the support plates, the output shaft of the grinding motor passes through the support plate and is connected to a grinding wheel, and a fixed column facing the grinding wheel is provided on the other support plate, and a clamping and rotating mechanism is provided on one end of the fixed column facing the grinding wheel, the clamping and rotating mechanism is used to clamp the electrical insulator and drive the electrical insulator to rotate;
[0004] In summary, it can be seen that the following technical problems exist in the existing technology: during use, the above-mentioned existing technology can only achieve clamping and fixing on both sides of the electrical insulator. Since products such as insulating porcelain bottles and insulating porcelain rods are rotating bodies, there is a phenomenon of loose fixation and slippage, which makes the fixing effect less than ideal. For this reason, we propose an automatic processing device for insulating components. Utility Model Content
[0005] The purpose of the present invention is to provide an automatic processing device for insulating components to solve the problems raised in the above background technology.
[0006] In order to solve the above technical problems, the present invention adopts the following technical solutions:
[0007] An automatic processing device for insulating elements includes a processing base and a fixed frame fixed to the top of the processing base. The top of the processing base is equipped with a grinding mechanism, which is used to grind the ends of the insulating elements. The grinding mechanism includes a transmission frame, a first hydraulic rod, a motor and a grinding disc. The first hydraulic rod is fixed to one end of the top of the processing base, the output end of the first hydraulic rod is fixed to the transmission frame, the motor is fixed to one side of the transmission frame, and the output end of the motor passes through the transmission frame and is fixed with a grinding disc.
[0008] Preferably, the grinding mechanism further includes a displacement guide rail, the four end corners of the transmission frame are slidably connected to the displacement guide rail, and one end of the displacement guide rail is fixed to the fixing frame.
[0009] Preferably, one side of the fixing frame is equipped with a positioning mechanism, and the positioning mechanism is used to fix the insulating element.
[0010] Preferably, the insulating element includes a driver and a fitter, a mounting frame is fixed to a side of the fixing frame close to the transmission frame, a driver is assembled on one side of the mounting frame, and a fitter is assembled on an inner side of the driver.
[0011] Preferably, the driver includes a second hydraulic rod, a positioning shaft, a wheel disc, a strip groove and a force column. The bottom of the mounting frame is rotatably connected to the second hydraulic rod through a pin. The output end of the second hydraulic rod is equipped with a wheel disc. The inner side of the wheel disc is rotatably connected to the positioning shaft. One end of the positioning shaft is fixed to the mounting frame. A plurality of strip grooves are provided on one side of the wheel disc. The inner sides of the strip grooves are slidably connected to the force columns.
[0012] Preferably, the adapter includes a receiving square plate, a sliding support rod, an oblique groove, a plucking plate, a clamping frame and a connecting spring. The receiving square plate is fixed to one end of the positioning shaft away from the mounting frame. A plurality of oblique grooves are provided on one side of the receiving square plate. The inner sides of the oblique grooves are slidably connected to sliding support rods. The sliding support rods are rotatably connected to the force column. One end of the sliding support rods is rotatably connected to the plucking plate. A connecting spring is fixed between two adjacent plucking plates. A clamping frame is fixed to one side of the plucking plate.
[0013] Preferably, the output end of the second hydraulic rod is rotatably connected to a threaded rod, the outer side of the threaded rod is threadedly connected to a connecting block, and the connecting block is rotatably connected to the wheel disc through a pin.
[0014] It can be seen without a doubt that the above-mentioned technical solution of this application can definitely solve the technical problem to be solved by this application.
[0015] At the same time, through the above technical solutions, the present invention has at least the following beneficial effects:
[0016] The utility model makes it easy to fix the insulating element circumferentially through the structural design of the grinding mechanism and the positioning mechanism, so that the insulating element can be clamped and fixed during the grinding process of the end of the insulating element, thereby achieving better processing effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0018] Figure 1 It is a structural diagram of the utility model;
[0019] Figure 2 This is a schematic diagram of the connection structure between the processing base and the fixing frame of the utility model;
[0020] Figure 3 This is a schematic diagram of the connection structure between the positioning shaft and the wheel disc of the utility model;
[0021] Figure 4 This is a schematic diagram of the connection structure of the sliding support rod and the oblique groove of the utility model.
[0022] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0023] In the figure: 1. Processing base; 2. Fixed frame; 3. Transmission frame; 4. First hydraulic rod; 5. Motor; 6. Grinding disc; 7. Displacement guide rail; 8. Second hydraulic rod; 9. Mounting frame; 10. Connecting block; 11. Positioning shaft; 12. Wheel; 13. Strip groove; 14. Force column; 15. Supporting square plate; 16. Sliding support rod; 17. Oblique groove; 18. Edge plate; 19. Clamping frame; 20. Connecting spring. DETAILED DESCRIPTION
[0024] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0025] Example 1
[0026] Reference Figure 1 An automatic processing device for insulating components includes a processing base 1 and a fixed frame 2 fixed on the top of the processing base 1. The top of the processing base 1 is equipped with a grinding mechanism, which is used to grind the ends of the insulating components. The grinding mechanism includes a transmission frame 3, a first hydraulic rod 4, a motor 5 and a grinding disc 6. The first hydraulic rod 4 is fixed at one end of the top of the processing base 1, and the output end of the first hydraulic rod 4 is fixed to the transmission frame 3. The motor 5 is fixed on one side of the transmission frame 3, and the output end of the motor 5 passes through the transmission frame 3 and is fixed with a grinding disc 6.
[0027] The grinding mechanism also includes a displacement guide rail 7. The four end corners of the transmission frame 3 are slidably connected to the displacement guide rail 7. One end of the displacement guide rail 7 is fixed to the fixed frame 2. Through the setting of the displacement guide rail 7, it can provide a guiding function for the movement of the transmission frame 3, making the movement of the transmission frame 3 more stable.
[0028] Example 2
[0029] Further optimize Example 1, specifically, as Figure 2-4 As shown, one side of the fixing frame 2 is equipped with a positioning mechanism, which is used to fix the insulating element.
[0030] The insulating element includes a driver and a cooperating device. A mounting frame 9 is fixed to the side of the fixed frame 2 near the transmission frame 3. A driver is installed on one side of the mounting frame 9, and a cooperating device is installed on the inner side of the driver. The driver includes a second hydraulic rod 8, a positioning shaft 11, a wheel disc 12, a strip groove 13, and a force column 14. The bottom of the mounting frame 9 is rotatably connected to the second hydraulic rod 8 via a pin. The output end of the second hydraulic rod 8 is equipped with a wheel disc 12. The inner side of the wheel disc 12 is rotatably connected to the positioning shaft 11. One end of the positioning shaft 11 is fixed to the mounting frame 9. A plurality of strip grooves 13 are uniformly distributed on one side of the wheel disc 12. The inner side of each strip groove 13 is slidably connected to a force column 14. When the second hydraulic rod 8 is started, the output end of the second hydraulic rod 8 drives the connecting block 10 to move through the threaded rod, thereby causing the multiple clamping frames 19 to move in a direction away from the center of the wheel disc 12. Subsequently, the insulating element is removed by cooperating with a mechanical clamp until the multiple clamping frames 19 are separated from the insulating element.
[0031] The adapter includes a receiving square plate 15, a sliding support rod 16, an oblique groove 17, a prying plate 18, a clamping frame 19 and a connecting spring 20. The receiving square plate 15 is fixed to the end of the positioning shaft 11 away from the mounting frame 9. A plurality of oblique grooves 17 are evenly distributed on one side of the receiving square plate 15. The inner sides of the oblique grooves 17 are slidably connected with sliding support rods 16. The sliding support rods 16 are rotatably connected to the force column 14. One end of the sliding support rods 16 is rotatably connected to the prying plate 18. A connecting spring 20 is fixed between two adjacent prying plates 18. A clamping frame 19 is fixed to one side of the prying plate 18. Through the setting of the connecting spring 20, the turning of the plurality of prying plates 18 can be limited so that the prying plates 18 are always facing the center of the wheel disc 12.
[0032] The output end of the second hydraulic rod 8 is rotatably connected to a threaded rod, and the outer side of the threaded rod is threadedly connected to a connecting block 10. The connecting block 10 is rotatably connected to the wheel disc 12 through a pin. When the moving distance of the connecting block 10 needs to be adjusted later, the threaded rod is rotated, and under the limit of the wheel disc 12, the connecting block 10 is moved along the outer side of the threaded rod to adjust the position of the connecting block 10.
[0033] From the above, we can know that:
[0034] The present invention addresses the following technical issues: the existing technology can only achieve clamping and fixing of both sides of the electrical insulator during use. Since products such as insulating porcelain bottles and insulating porcelain rods are all rotating bodies, there is a phenomenon of loosening and slipping, which makes the fixing effect less than ideal. The technical solutions of the above embodiments are adopted. At the same time, the implementation process of the above technical solutions is as follows:
[0035] During use, the insulating element is placed on the inner side of multiple clamping frames 19, and then the second hydraulic rod 8 is started. The output end of the second hydraulic rod 8 drives the connecting block 10 to move through the threaded rod, so that the wheel 12 rotates along the outer side of the positioning shaft 11. Because the strip groove 13 is slidingly connected to the force column 14, the force column 14 is rotatably connected to the sliding support rod 16, and the sliding support rod 16 is slidingly connected to the oblique groove 17, the multiple sliding support rods 16 can be moved along the inner side of the oblique groove 17, thereby making the multiple clamping frames 19 move toward the center of the wheel disc 12 until the multiple clamping frames 19 clamp and fix the insulating element. Then, the first hydraulic rod 4 and the motor 5 are started, and the output end of the first hydraulic rod 4 pushes the transmission frame 3 to move until the grinding disc 6 contacts the insulating element. At this time, the grinding disc 6 grinds the burrs on the end of the insulating element to complete the automatic processing process.
[0036] Through the above configuration, this application can certainly solve the above technical problems and achieve the following technical effects:
[0037] The utility model makes it easy to fix the insulating element circumferentially through the structural design of the grinding mechanism and the positioning mechanism, so that the insulating element can be clamped and fixed during the grinding process of the end of the insulating element, thereby achieving better processing effect.
[0038] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection, or communication; direct connection or indirect connection through an intermediate medium; internal communication between two elements or interaction between two elements, unless otherwise specified. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.
[0039] Obviously, the embodiments described above are only some of the embodiments of the present invention, rather than all of the embodiments. The preferred embodiments of the present invention are given in the accompanying drawings, but they do not limit the patent scope of the present invention. The present invention can be implemented in many different forms. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned specific embodiments, or to make equivalent replacements for some of the technical features therein. Any equivalent structure made using the contents of the present invention specification and the accompanying drawings, directly or indirectly used in other related technical fields, is also within the scope of protection of the present invention patent.
Claims
1. An automatic processing device for insulating components, characterized in that: The invention comprises a processing base (1) and a fixing frame (2) fixed on the top of the processing base (1); a grinding mechanism is installed on the top of the processing base (1); the grinding mechanism is used to grind the end of the insulating element; the grinding mechanism comprises a transmission frame (3), a first hydraulic rod (4), a motor (5) and a grinding disc (6); the first hydraulic rod (4) is fixed to one end of the top of the processing base (1); the output end of the first hydraulic rod (4) is fixed to the transmission frame (3); the motor (5) is fixed to one side of the transmission frame (3); the output end of the motor (5) passes through the transmission frame (3) and is fixed to the grinding disc (6).
2. The automatic processing device for insulating components according to claim 1, characterized in that: The grinding mechanism further comprises a displacement guide rail (7), the four end corners of the transmission frame (3) are all slidably connected to the displacement guide rail (7), and one end of the displacement guide rail (7) is fixed to the fixed frame (2).
3. The automatic processing device for insulating components according to claim 1, characterized in that: One side of the fixing frame (2) is equipped with a positioning mechanism, and the positioning mechanism is used to fix the insulating element.
4. The automatic processing device for insulating components according to claim 3, characterized in that: The insulating element comprises a driver and a fitting, a mounting frame (9) is fixed to one side of the fixing frame (2) close to the transmission frame (3), a driver is mounted on one side of the mounting frame (9), and a fitting is mounted on the inner side of the driver.
5. The automatic processing device for insulating components according to claim 4, characterized in that: The driver comprises a second hydraulic rod (8), a positioning shaft (11), a wheel disc (12), a strip groove (13) and a force column (14); the bottom of the mounting frame (9) is rotatably connected to the second hydraulic rod (8) via a pin; the output end of the second hydraulic rod (8) is equipped with a wheel disc (12); the inner side of the wheel disc (12) is rotatably connected to the positioning shaft (11); one end of the positioning shaft (11) is fixed to the mounting frame (9); a plurality of strip grooves (13) are uniformly distributed on one side of the wheel disc (12); the inner sides of the strip grooves (13) are slidably connected to the force column (14).
6. The automatic processing device for insulating components according to claim 5, characterized in that: The adapter comprises a receiving square plate (15), a sliding support rod (16), an oblique groove (17), a ridge plate (18), a clamping frame (19) and a connecting spring (20); the receiving square plate (15) is fixed to one end of the positioning shaft (11) away from the mounting frame (9); a plurality of oblique grooves (17) are uniformly distributed on one side of the receiving square plate (15); the inner sides of the oblique grooves (17) are slidably connected to the sliding support rod (16); the sliding support rod (16) is rotatably connected to the force column (14); one end of the sliding support rod (16) is rotatably connected to the ridge plate (18); a connecting spring (20) is fixed between two adjacent ridge plates (18); and a clamping frame (19) is fixed to one side of the ridge plate (18).
7. The automatic processing device for insulating components according to claim 5, characterized in that: The output end of the second hydraulic rod (8) is rotatably connected to a threaded rod, the outer side of the threaded rod is threadedly connected to a connecting block (10), and the connecting block (10) is rotatably connected to the wheel disc (12) via a pin.
Citation Information
Patent Citations
Burr polishing device for electrical insulator machining
CN217619562U