Splitting machine for color masterbatch production

By designing the rotating shaft, eccentric cylinder and other structures, the two blades can cut the masterbatch synchronously, solving the low efficiency problem of the existing slitting machine, achieving rapid cutting in and out, and improving cutting efficiency and safety.

CN223354328UActive Publication Date: 2025-09-19CHANGZHOU HONGMEI PLASTIC MASTERBATCH
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422483807.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-15
Publication Date
2025-09-19
Estimated Expiration
2034-10-15

AI Technical Summary

Technical Problem

The existing masterbatch slitting machine has low efficiency, and the blade needs to cut into the entire travel distance of the masterbatch, resulting in low cutting efficiency.

Method used

A structure including a rotating shaft, an eccentric cylinder, a rotating sleeve, a connecting frame, a guide frame, a slider, a guide rod and a gear is designed, so that two blades can cut both sides of the masterbatch synchronously, reducing the cutting stroke of the blades.

Benefits of technology

The blade can be quickly cut in and out, which improves the efficiency of cutting the masterbatch and increases the safety during the installation and removal of the blade.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223354328U_ABST
    Figure CN223354328U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of color master batch slitting, in particular to a slitting machine for color master batch production, which is characterized in that a rotating shaft is screwed and arranged in a casing in a penetrating manner through a bearing, a motor is fixedly arranged on the front side wall of the casing, an output shaft of the motor is connected with the rotating shaft on the upper side, and an eccentric cylinder is fixedly sleeved on the rotating shaft; the two eccentric cylinders are rotationally sleeved with the rotating sleeves through bearings respectively, a connecting frame and a guide frame are fixedly arranged on the left side and the right side of the side wall of each rotating sleeve respectively, a blade is connected to each connecting frame through an assembling mechanism, the fixing plate is fixedly arranged in the machine shell, and sliding blocks are arranged in two sliding grooves formed in each guide frame in a sliding mode. The guide rods are fixedly arranged on the sliding blocks, the gears are fixedly arranged on the two rotating shafts in a sleeving mode respectively, the two blades can synchronously cut off the two sides of the color masterbatch respectively, the stroke of the blades for cutting in the color masterbatch is reduced, and therefore the blades can be rapidly cut in and moved out, and the cutting efficiency of the color masterbatch is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of color masterbatch slitting, in particular to a slitting machine used for color masterbatch production. Background Art

[0002] Masterbatch is a mixture of resin and a large amount of pigment or dye with high concentration of color. During the production process, the masterbatch needs to be cut by a slitting machine. Most existing slitting machines only have one blade. When slitting the masterbatch, the blade needs to be able to cut into the entire stroke distance of the masterbatch diameter, which has low efficiency in cutting the masterbatch. Therefore, there is an urgent need for a slitting machine for masterbatch production. Utility Model Content

[0003] The purpose of the utility model is to provide a slitting machine with a reasonable design for the production of masterbatch in order to solve the above problems in view of the defects and shortcomings of the prior art.

[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions: it includes a casing, a feeding assembly and a discharge hopper, the feeding assembly is provided on the inner side of the casing, and the discharge hopper is provided at the left opening of the casing;

[0005] It also contains:

[0006] There are two rotating shafts, both of which are screwed through the casing through bearings. A motor is fixedly installed on the front side wall of the casing, and the output shaft of the motor is connected to the rotating shaft on the upper side. An eccentric cylinder is fixedly sleeved on the rotating shaft;

[0007] Rotating sleeves, there are two rotating sleeves, which are respectively sleeved on the two eccentric cylinders through bearings. The left and right sides of the rotating sleeve side walls are respectively fixed with a connecting frame and a guide frame, and the connecting frame is connected to the blade through an assembly mechanism;

[0008] There are two fixed plates, both of which are fixedly arranged in the housing. Sliders are slidably arranged in the two slide grooves opened on the guide frame. Guide rods are fixedly arranged on the slides. The guide rods are screwed and passed through the fixed plates through linear bearings.

[0009] Gears, there are two gears, which are fixedly sleeved on the two rotating shafts respectively, and the gears are located at the rear side of the casing, and the two gears are meshed with each other.

[0010] Preferably, the assembly mechanism comprises:

[0011] The mounting strip is fixedly arranged on the blade, and the mounting strip is movably inserted into the strip groove opened on the connecting frame. The two movable grooves opened on the mounting strip are both movably provided with movable rods, and the left end of the movable rod is movably passed through the mounting slot opened on the left side wall of the connecting frame, and the mounting slot is an "L"-shaped structure.

[0012] There are two threaded rods, which are respectively inserted into the two movable rods through threaded connection. After one end of the threaded rod passes through the movable rod and the mounting bar, it is inserted into the threaded groove opened on the inner side wall of the strip groove through threaded connection.

[0013] Preferably, the fixing sleeve on the threaded rod is provided with a rubber pad, and the rubber pad is arranged to contact the side wall of the connecting frame.

[0014] Preferably, a protective cover is fixedly provided on the rear side wall of the housing, and the protective cover is provided on the two gears.

[0015] Preferably, two reinforcing ribs are fixedly provided on the side wall of the rotating sleeve, and the reinforcing ribs are fixedly connected to the guide frame.

[0016] Compared with the prior art, the beneficial effect of the present invention is that the slitting machine for masterbatch production described in the present invention can enable the two blades to cut the two sides of the masterbatch synchronously, reducing the stroke of the blade cutting into the masterbatch, thereby realizing rapid cutting in and out of the blade and improving the efficiency of cutting the masterbatch. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural diagram of the present utility model.

[0018] Figure 2 It is a schematic diagram of the internal structure of the casing in the utility model.

[0019] Figure 3 It is a schematic diagram of the internal structure of the protective cover in the utility model.

[0020] Figure 4 It is an exploded view of the parts of the connecting frame, blade, assembly mechanism and rubber pad in the utility model.

[0021] Figure 5 It is an exploded view of the parts of the rotating shaft, eccentric cylinder, rotating sleeve, guide frame, fixed plate, slider and guide rod in the utility model.

[0022] Description of reference numerals:

[0023] Casing 1, feeding assembly 2, discharge hopper 3, rotating shaft 4, motor 5, eccentric cylinder 6, rotating sleeve 7, connecting frame 8, guide frame 9, blade 10, fixed plate 11, slider 12, guide rod 13, gear 14, assembly mechanism 15, mounting bar 15-1, movable rod 15-2, threaded rod 15-3, movable groove 15-4, strip groove 16, mounting groove 17, rubber pad 18, protective cover 19, reinforcing rib plate 20. DETAILED DESCRIPTION

[0024] The technical solution of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. The preferred embodiments in the description are only used as examples. All other embodiments obtained by those skilled in the art without making any creative work are within the scope of protection of the present invention.

[0025] like Figure 1-Figure 5 As shown, this specific embodiment adopts the following technical solution: it includes a casing 1, a feeding assembly 2 and a discharge hopper 3, the feeding assembly 2 is penetrated through the inner side of the casing 1, and the discharge hopper 3 is provided at the left opening of the casing 1;

[0026] It also contains:

[0027] Rotating shafts 4, there are two rotating shafts 4, both of which are screwed through the housing 1 through bearings. A motor 5 is fixed to the front wall of the housing 1 by bolts. The output shaft of the motor 5 is connected to the rotating shaft 4 on the upper side. An eccentric cylinder 6 is fixedly sleeved on the rotating shaft 4;

[0028] The rotating sleeve 7 is divided into two parts and is respectively screwed on the two eccentric cylinders 6 through bearings. The left and right sides of the side wall of the rotating sleeve 7 are respectively fixed with a connecting frame 8 and a guide frame 9 by bolts. Two reinforcing ribs 20 are fixed on the side wall of the rotating sleeve 7, and the reinforcing ribs 20 are fixedly connected to the guide frame 9. The reinforcing ribs 20 can improve the structural strength of the connection between the guide frame 9 and the rotating cylinder. The blade 10 is connected to the connecting frame 8 through an assembly mechanism 15;

[0029] There are two fixing plates 11, each of which is fixed in the housing 1 by bolts. Sliders 12 are slidably arranged in the two slide grooves provided on the guide frame 9. Guide rods 13 are fixedly arranged on the slides 12. The guide rods 13 are screwed and passed through the fixing plates 11 by linear bearings.

[0030] Gears 14, there are two gears 14, which are fixedly sleeved on the two rotating shafts 4 respectively, and the gears 14 are located at the rear side of the housing 1. The two gears 14 are meshed with each other. A protective cover 19 is fixedly provided on the rear side wall of the housing 1 by bolts, and the protective cover 19 is provided on the two gears 14. The protective cover 19 can provide protection for the gears 14 and prevent debris from contacting the gears 14 and causing damage or jamming.

[0031] The assembly mechanism 15 comprises:

[0032] The mounting strip 15-1 is fixedly provided on the blade 10 and is movably inserted into a strip groove 16 provided on the connecting frame 8. The two movable grooves 15-4 provided on the mounting strip 15-1 are both movably provided with a movable rod 15-2, and the left end of the movable rod 15-2 is movably provided in a mounting groove 17 provided on the left side wall of the connecting frame 8. The mounting groove 17 is an "L"-shaped structure.

[0033] There are two threaded rods 15-3, which are respectively threaded and inserted into the two movable rods 15-2 through threaded connection. After one end of the threaded rod 15-3 passes through the movable rod 15-2 and the mounting strip 15-1, it is threaded and inserted into the threaded groove opened on the inner wall of the strip groove 16. A rubber pad 18 is fixed on the threaded rod 15-3, and the rubber pad 18 is set to conflict with the side wall of the connecting frame 8. After the threaded rod 15-3 is tightened, the rubber pad 18 will be squeezed and conflict with the connecting frame 8 to generate a large friction force, thereby preventing the threaded rod 15-3 from loosening.

[0034] When the present invention is used, the feeding assembly 2 conveys the masterbatch into the casing 1, and then the motor 5 is started. The motor 5 drives the rotating shaft 4 on one side to rotate, and the rotating shaft 4 drives the eccentric cylinder 6 to rotate eccentrically. Affected by the limiting influence of the slider 12, the guide rod 13 and the fixed plate 11, the rotating sleeve 7 can drive the guide frame 9 and the connecting frame 8 to always maintain a horizontal state and make a cyclic circular movement. During this process, the slider 12 will slide back and forth left and right in the slide groove, and the guide rod 13 will also move up and down reciprocatingly, and the engagement of the two gears 14 will make the two rotating shafts 4 rotate synchronously in opposite directions, so that the two rotating sleeves 7 can be in a relative moving state. When the two connecting frames 8 move to the closest point, the blades 10 on both sides can respectively cut the upper and lower sides of the masterbatch synchronously, and each blade 10 only needs to cut into half the diameter of the masterbatch. By shortening the stroke, the blade 10 can be quickly cut in and out during the masterbatch cutting process.

[0035] When the blade 10 needs to be disassembled, the threaded rod 15-3 can be twisted to move the threaded rod 15-3 to the left and disengage from the thread groove. Then, the threaded rod 15-3 can be held and moved, so that the threaded rod 15-3 drives the movable rod 15-2 to move toward the opening direction of the installation groove 17, and the installation bar 15-1 is disengaged from the strip groove 16, thereby realizing the disassembly of the blade 10. After that, the movable rod 15-2 can be moved toward the opening of the movable groove 15-4 by the threaded rod 15-3, and the movable rod 15-2 is removed from the movable groove 15-4. In the process of disassembling the blade 10, the disassembly of the blade 10 is completed by holding the threaded rod 15-3 and moving it. Therefore, there is no need for the staff to contact the blade 10, reducing the occurrence of safety accidents. At the same time, when disassembling the upper blade 10, because the threaded rod 15-3 can be held, the blade 10 can be supported at all times, which can prevent the upper blade 10 from falling due to the disappearance of the installation limit during the disassembly process.

[0036] After adopting the above structure, the beneficial effects of this specific embodiment are as follows:

[0037] 1. Through the cooperation of the rotating shaft 4, motor 5, eccentric cylinder 6, rotating sleeve 7, connecting frame 8, guide frame 9, fixed plate 11, slider 12, guide rod 13 and gear 14, the two blades 10 can cut the two sides of the masterbatch synchronously, reducing the stroke of the blades 10 cutting into the masterbatch, thereby achieving rapid cutting in and out of the blades 10 and improving the efficiency of cutting the masterbatch;

[0038] 2. The cooperation of the assembly mechanism 15 can improve the safety during the installation or removal of the blade 10.

[0039] For those skilled in the art, they can modify the technical solutions described in the aforementioned embodiments and make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the scope of protection of the present utility model.

Claims

1. A slitting machine for masterbatch production, comprising a housing (1), a feeding assembly (2) and a discharge hopper (3), wherein the feeding assembly (2) is provided inside the housing (1), and the discharge hopper (3) is provided at the left opening of the housing (1); Its characteristics are: It also contains: Rotating shafts (4), there are two rotating shafts (4), both of which are screwed through the housing (1) through bearings, a motor (5) is fixedly provided on the front side wall of the housing (1), the output shaft of the motor (5) is connected to the rotating shaft (4) on the upper side, and an eccentric cylinder (6) is fixedly sleeved on the rotating shaft (4); A rotating sleeve (7), wherein the rotating sleeve (7) is provided in two pieces and is respectively sleeved on the two eccentric cylinders (6) by means of a bearing screw connection, a connecting frame (8) and a guide frame (9) are respectively fixedly provided on the left and right sides of the side wall of the rotating sleeve (7), and a blade (10) is connected to the connecting frame (8) via an assembly mechanism (15); A fixed plate (11), wherein the fixed plates (11) are two and are fixedly arranged in the housing (1), and a slider (12) is slidably arranged in the two slide grooves provided on the guide frame (9), and a guide rod (13) is fixedly arranged on the slider (12), and the guide rod (13) is screwed and passed through the fixed plate (11) through a linear bearing; Gears (14), there are two gears (14), which are fixedly sleeved on the two rotating shafts (4) respectively, and the gears (14) are located at the rear side of the housing (1), and the two gears (14) are meshed with each other.

2. The slitting machine for masterbatch production according to claim 1, characterized in that: The assembly mechanism (15) comprises: A mounting strip (15-1), wherein the mounting strip (15-1) is fixedly arranged on the blade (10), the mounting strip (15-1) is movably inserted into a strip groove (16) provided on the connecting frame (8), a movable rod (15-2) is movably provided in each of the two movable grooves (15-4) provided on the mounting strip (15-1), and the left end of the movable rod (15-2) is movably provided in a mounting groove (17) provided on the left side wall of the connecting frame (8), and the mounting groove (17) is an "L"-shaped structure; There are two threaded rods (15-3), each of which is threadedly connected and inserted into the two movable rods (15-2). One end of the threaded rod (15-3) passes through the movable rod (15-2) and the mounting strip (15-1), and is then threadedly connected and inserted into a threaded groove formed on the inner wall of the strip groove (16).

3. The slitting machine for masterbatch production according to claim 2, characterized in that: The fixing sleeve on the threaded rod (15-3) is provided with a rubber pad (18), and the rubber pad (18) is arranged to abut against the side wall of the connecting frame (8).

4. The slitting machine for masterbatch production according to claim 1, characterized in that: A protective cover (19) is fixedly provided on the rear side wall of the housing (1), and the protective cover (19) is provided on the two gears (14).

5. The slitting machine for masterbatch production according to claim 1, characterized in that: Two reinforcing ribs (20) are fixedly provided on the side wall of the rotating sleeve (7), and the reinforcing ribs (20) are fixedly connected to the guide frame (9).