Casting forming mold for construction of green refractory material

By introducing a vibration component and a hook structure into the casting mold for green refractory material construction, the bubble problem caused by poor air discharge in the mold is solved, the molding quality is improved and the operation of the mold is facilitated.

CN223354504UActive Publication Date: 2025-09-19TANGSHAN DONGSHENG WANGYE REFRACTORY MATERIALS CO LTD
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Patent Information

Application Number
CN202422754385.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-12
Publication Date
2025-09-19
Estimated Expiration
2034-11-12

AI Technical Summary

Technical Problem

The existing casting molds used for green refractory material construction contain a large amount of air in the molds before the material is poured, which causes bubbles to form in the material and affects the molding quality.

Method used

The vibrating assembly and the hook structure are used. The motor drives the rotating disk to drive the knocking plate to vibrate the mold sleeve to discharge bubbles. The hook structure facilitates the installation and removal of the mold sleeve.

Benefits of technology

It effectively reduces the generation of bubbles, improves the quality and performance of molding materials, and facilitates the replacement and removal of mold sleeves.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of casting forming dies, and discloses a casting forming die for construction of green refractory materials, which comprises a base, a die holder is arranged on the upper surface of the base, a die sleeve is slidably connected in the die holder, a vibration component is arranged on the upper surface of the base, and a fixing component is arranged on the side wall of the die sleeve. The vibration assembly comprises a fixing plate, the lower surface of the fixing plate is fixedly connected to the upper surface of the base, the upper surface of the fixing plate is fixedly connected to the lower surface of the die holder, a motor is fixedly connected to the side wall of the fixing plate, a rotating disc is fixedly connected to the output end of the motor, and a fixing rod is fixedly connected to the side wall of the rotating disc. The side wall of the fixing rod is rotationally connected with a rotating strip. According to the utility model, the motor is started to enable the rotating disc to rotate, so that the rotating strip drives the sliding rod to slide up and down, the die sleeve is knocked and vibrated, the vibration effect is achieved, and the bubble generation effect is reduced through the structure.
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Description

Technical Field

[0001] The utility model relates to the technical field of casting and forming molds, in particular to a casting and forming mold for green refractory material construction. Background Art

[0002] With the growing awareness of environmental protection and the increasing demand for green building materials, green refractory materials are increasingly being used in various fields. In the construction of green refractory materials, casting molds play a crucial role. They not only determine the shape and size of refractory products but also directly affect the quality and performance of the products. Therefore, the development of efficient and reliable casting molds for green refractory construction is of great practical significance.

[0003] In the existing technology, the casting mold used for the construction of green refractory materials is usually composed of a mold base, a pressure mold, a material pump and other parts. When working, the mold base is opened by a rotating mechanism, and the material pump is started to introduce the liquid refractory material in the storage box into the mold base through a conduit and a nozzle, and then the pressure mold and the mold base are fitted again by the rotating mechanism to complete the casting and molding work.

[0004] In the prior art, before the material is poured into the mold, the mold contains a large amount of air, and the material is fluid when poured. Therefore, when the material is poured into the mold, the internal air cannot be discharged quickly, resulting in bubbles in the poured material, which affects the quality of the molded material after molding. Therefore, a casting molding mold for green refractory material construction is proposed to solve the above problems. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a casting and molding mold for the construction of green refractory materials, which aims to improve the problem in the existing technology that before the material is poured into the mold, the mold contains a large amount of air, and the material has fluidity when poured. Therefore, when the material is poured into the mold, the internal air cannot be discharged quickly, resulting in bubbles in the poured material, which affects the quality of the molded material after molding.

[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0007] A casting mold for green refractory material construction, comprising a base, a mold base provided on the upper surface of the base, a mold sleeve slidably connected to the interior of the mold base, a vibration component provided on the upper surface of the base, and a fixing component provided on the side wall of the mold sleeve;

[0008] The vibration assembly includes a fixed plate, the lower surface of the fixed plate is fixedly connected to the upper surface of the base, the upper surface of the fixed plate is fixedly connected to the lower surface of the mold base, the side wall of the fixed plate is fixedly connected to the motor, the output end of the motor is fixedly connected to the rotating disk, the side wall of the rotating disk is fixedly connected to the fixed rod, the side wall of the fixed rod is rotatably connected to the rotating bar, the side wall of the fixed plate is fixedly connected to the fixed sleeve, the interior of the fixed sleeve is slidably connected to the sliding rod, the side wall of the rotating bar is rotatably connected to the interior of the sliding rod, and one end of the sliding rod is fixedly connected to a knocking plate;

[0009] As a further description of the above technical solution:

[0010] The fixing assembly includes a card plate, the side wall of the card plate is fixedly connected to the side wall of the mold sleeve, and the side wall of the card plate is slidably connected to the side wall of the mold base;

[0011] As a further description of the above technical solution:

[0012] The upper surface of the base is fixedly connected to a support rod, and the side wall of the support rod is sleeved with a spring;

[0013] As a further description of the above technical solution:

[0014] One end of the spring is fixedly connected to the side wall of the support rod, and the other end of the spring is fixedly connected to the lower surface of the mold base;

[0015] As a further description of the above technical solution:

[0016] The side wall of the clamping plate is fixedly connected with a clamping hook 1, and the side wall of the mold base is fixedly connected with a fixing block;

[0017] As a further description of the above technical solution:

[0018] The side wall of the fixed block is rotatably connected to the rotating block 1, and the interior of the rotating block 1 is fixedly connected to a fixed column;

[0019] As a further description of the above technical solution:

[0020] The side wall of the fixed column is rotatably connected to the second rotating block, and the interior of the second rotating block is fixedly connected to a connecting rod;

[0021] As a further description of the above technical solution:

[0022] One end of the connecting rod is fixedly connected to a second hook, and a side wall of the second hook is engaged with a side wall of the hook.

[0023] The utility model has the following beneficial effects:

[0024] 1. In the utility model, the motor is started to rotate the rotating disk, so that the rotating bar drives the sliding rod to slide up and down, and then the mold sleeve is knocked and vibrated to achieve a vibration effect, which solves the problem that some casting molds for green refractory material construction contain a large amount of air before the material is poured into the mold, and the material has fluidity when pouring. Therefore, when the material is poured into the mold, the internal air cannot be discharged quickly, resulting in bubbles in the poured material, thereby affecting the quality of the molded material after molding. The above structure reduces the generation of bubbles.

[0025] 2. In the present invention, by rotating the rotating block 1, the rotating block 2 is rotated, thereby releasing the fixing effect between the hook 2 and the hook 1. Then, the hook 2 is separated from the hook 1 to remove the mold sleeve, which is convenient for removing the mold and also convenient for replacing molds of different shapes. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 This is a three-dimensional schematic diagram of a casting mold for green refractory material construction proposed by the utility model;

[0027] Figure 2 This is a schematic structural diagram of a fixed plate of a casting mold for green refractory material construction proposed by the present invention;

[0028] Figure 3 This is a schematic structural diagram of a mold sleeve for a green refractory material casting mold proposed in the present invention;

[0029] Figure 4 This is a structural schematic diagram of a fixed block of a casting mold for green refractory material construction proposed by the utility model.

[0030] Legend:

[0031] 1. Base; 2. Mold base; 3. Mold sleeve; 4. Support rod; 5. Spring; 6. Fixed plate; 7. Motor; 8. Rotating disk; 9. Fixed rod; 10. Rotating bar; 11. Sliding rod; 12. Fixed sleeve; 13. Knocking plate; 14. Clamping plate; 15. Hook 1; 16. Fixed block; 17. Rotating block 1; 18. Fixed column; 19. Rotating block 2; 20. Connecting rod; 21. Hook 2. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0033] Reference Figure 1-Figure 2 The utility model provides an embodiment: a casting and molding mold for the construction of green refractory materials, comprising a base 1, a mold base 2 is provided on the upper surface of the base 1, and the mold base 2 is used to accommodate a mold sleeve 3 to provide space for the casting and molding of green refractory materials. The mold sleeve 3 is slidably connected to the inside of the mold base 2, and the mold sleeve 3 can be replaced according to different casting requirements, thereby improving the versatility of the mold. A vibration assembly is provided on the upper surface of the base 1, and the vibration assembly includes a fixed plate 6. The lower surface of the fixed plate 6 is fixedly connected to the upper surface of the base 1, and plays the role of fixing and supporting other components of the vibration assembly. The upper surface of the fixed plate 6 is fixedly connected to the lower surface of the mold base 2, and the side wall of the fixed plate 6 is fixedly connected to the side surface of the mold base 2. The output end of the motor 7 is fixedly connected to a rotating disk 8. The rotating disk 8 rotates under the drive of the motor 7, thereby driving other components to move. The side wall of the rotating disk 8 is fixedly connected to a fixed rod 9, and the fixed rod 9 is used to connect the rotating disk 8 and the rotating bar 10. The side wall of the fixed rod 9 is rotatably connected to a rotating bar 10, and the side wall of the fixed plate 6 is fixedly connected to a fixed sleeve 12. The fixed sleeve 12 provides a guide for the sliding rod 11. The sliding rod 11 is slidably connected inside the fixed sleeve 12. One end of the sliding rod 11 is fixedly connected to a knocking plate 13. The knocking plate 13 directly knocks on the mold sleeve 3 to produce a vibration effect, which helps to expel bubbles in the green refractory material and improve the quality of casting. The upper surface of the base 1 is fixedly connected to a support rod 4, and the support rod 4 provides a support point for the spring 5. The side wall sleeve of the support rod 4 is provided with a spring 5, one end of the spring 5 is fixedly connected to the side wall of the support rod 4, and the other end of the spring 5 is fixedly connected to the lower surface of the mold base 2. The spring 5 plays a buffering role, reducing the impact of vibration on the base 1, and also helps the mold base 2 to reset after vibration;

[0034] When using this equipment for casting, first, the green refractory material is injected into the mold cavity of the mold sleeve 3. During the material injection process, the motor 7 is started, and the motor 7 drives the rotating disk 8 to rotate. Driven by the motor 7, the rotating disk 8 rotates at a specific speed and direction, thereby transmitting power to subsequent components. When the rotating disk 8 rotates, the fixed rod 9 pulls the rotating bar 10 to rotate. The fixed rod 9 serves to connect the rotating disk 8 and the rotating bar 10, ensuring that the power of the rotating disk 8 can be effectively transmitted to the rotating bar 10. The rotating bar 10 rotates under the pull of the fixed rod 9, thereby pushing the sliding rod 11 to slide up and down inside the fixed sleeve 12. The fixed sleeve 12 provides a stable sliding track for the sliding rod 11, ensuring that the sliding rod 11 can move vertically up and down without offset. The sliding rod 11 slides up and down, causing the knocking plate 13 to repeatedly knock on the mold base 2. The knocking plate 13 generates strong vibrations through contact with the mold base 2. This vibration is transmitted to the mold sleeve 3 through the mold base 2, dispersing any bubbles within the sleeve 3. This dispersal reduces the number of bubbles within the sleeve 3, improving casting quality. As the material fills the mold cavity, it gradually solidifies. During the solidification process, the initial vibration tightens the internal structure of the material, reducing defects caused by bubbles, thereby improving the quality and performance of the final green refractory material.

[0035] Reference Figure 3-Figure 4 The fixing assembly includes a clamping plate 14, the sidewalls of which are fixedly connected to the sidewalls of the mold sleeve 3 and slidably connected to the sidewalls of the mold base 2, making it easier to install and remove the mold sleeve 3 within the mold base 2. A hook 15 is fixedly connected to the sidewalls of the clamping plate 14. Hook 15 cooperates with hook 21 to secure the mold sleeve 3. A fixed block 16 is fixedly connected to the sidewalls of the mold base 2. A rotating block 17 is rotatably connected to the sidewalls of the fixed block 16. Rotating block 17 can rotate on the fixed block 16, thereby driving the movement of subsequent components. A fixed column 18 is fixedly connected to the interior of rotating block 17. Fixed column 18 connects rotating block 17 and rotating block 2 19. A rotating block 2 19 is rotatably connected to the sidewalls of fixed column 18. Rotating block 2 19 can rotate on fixed column 18 to adjust the position of hook 21. A connecting rod 20 is fixedly connected to the interior of rotating block 2 19. Connecting rod 20 connects rotating block 2 19 and hook 2 21. One end of the connecting rod 20 is fixedly connected to the second hook 21, and the side wall of the second hook 21 is engaged with the side wall of the first hook 15 to ensure the stability of the mold sleeve 3 during the casting process and prevent the mold sleeve 3 from being displaced and affecting the quality of the casting.

[0036] When the green refractory material is completely solidified and formed, the rotating block 17 can be rotated. During the rotation of the rotating block 17, since it is rotatably connected to the fixed block 16, it can rotate in a stable manner, thereby transmitting power to the rotating block 2 19. The second hook 21 is moved away from the first hook 15 and the second hook 15 is released, and the mold sleeve 3 is fixed with the first hook 15. The mold sleeve 3 is then removed by separating the second hook 21 from the first hook 15. The separation operation of the first hook 15 and the second hook 21 is simple and convenient, which provides convenience for the disassembly of the mold sleeve 3. The molded material can be taken out by gently tapping the side wall of the mold sleeve 3. The tapping of the side wall of the mold sleeve 3 can separate the molded material from the inner wall of the mold sleeve 3, which is convenient for taking out the material. At the same time, the design of the mold sleeve 3 enables the material to maintain a specific shape during the molding process, and can be separated by simple operation when taking out the material. At the same time, the mold sleeve 3 that is easy to disassemble can also be quickly replaced with different mold sleeves 3 according to needs.

[0037] Working principle: When using the equipment for casting, first inject the green refractory material into the cavity of the mold sleeve 3. During the material injection process, start the motor 7 to drive the rotating disk 8 to rotate, so that the fixed rod 9 pulls the rotating bar 10 to rotate, and the sliding rod 11 slides up and down inside the fixed sleeve 12, and then the knocking plate 13 repeatedly knocks the mold base 2. The vibration generated will disperse the bubbles inside the mold sleeve 3, thereby reducing the bubbles inside the mold sleeve 3 and improving the casting quality. As the material is filled in the mold cavity, the material will gradually solidify. When the green refractory material is completely solidified and formed, it can be removed by rotating the rotating block 17. During the rotation of the rotating block 17, the rotating block 2 19 will also rotate, so that the hook 2 21 loses its fastening effect. Then, the mold sleeve 3 can be removed by separating the hook 21 from the hook 15, and then the molded material can be taken out by gently knocking the side wall of the mold sleeve 3.

[0038] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A casting mold for green refractory material construction, comprising a base (1), characterized in that: A mold base (2) is provided on the upper surface of the base (1), a mold sleeve (3) is slidably connected inside the mold base (2), a vibration component is provided on the upper surface of the base (1), and a fixing component is provided on the side wall of the mold sleeve (3); The vibration component includes a fixed plate (6), the lower surface of the fixed plate (6) is fixedly connected to the upper surface of the base (1), the upper surface of the fixed plate (6) is fixedly connected to the lower surface of the mold base (2), the side wall of the fixed plate (6) is fixedly connected to a motor (7), the output end of the motor (7) is fixedly connected to a rotating disk (8), the side wall of the rotating disk (8) is fixedly connected to a fixed rod (9), the side wall of the fixed rod (9) is rotatably connected to a rotating bar (10), the side wall of the fixed plate (6) is fixedly connected to a fixed sleeve (12), the interior of the fixed sleeve (12) is slidably connected to a sliding rod (11), the side wall of the rotating bar (10) is rotatably connected to the interior of the sliding rod (11), and one end of the sliding rod (11) is fixedly connected to a knocking plate (13).

2. The casting mold for green refractory material construction according to claim 1, characterized in that: The fixing assembly comprises a clamping plate (14), the side wall of the clamping plate (14) being fixedly connected to the side wall of the mold sleeve (3), and the side wall of the clamping plate (14) being slidably connected to the side wall of the mold base (2).

3. The casting mold for green refractory material construction according to claim 1, characterized in that: A support rod (4) is fixedly connected to the upper surface of the base (1), and a spring (5) is sleeved on the side wall of the support rod (4).

4. The casting mold for green refractory material construction according to claim 3, characterized in that: One end of the spring (5) is fixedly connected to the side wall of the support rod (4), and the other end of the spring (5) is fixedly connected to the lower surface of the mold base (2).

5. The casting mold for green refractory material construction according to claim 2, characterized in that: The side wall of the clamping plate (14) is fixedly connected to a clamping hook (15), and the side wall of the mold base (2) is fixedly connected to a fixing block (16).

6. The casting mold for green refractory material construction according to claim 5, characterized in that: The side wall of the fixed block (16) is rotatably connected to a rotating block (17), and the interior of the rotating block (17) is fixedly connected to a fixed column (18).

7. The casting mold for green refractory material construction according to claim 6, characterized in that: The side wall of the fixed column (18) is rotatably connected to a second rotating block (19), and the interior of the second rotating block (19) is fixedly connected to a connecting rod (20).

8. The casting mold for green refractory material construction according to claim 7, characterized in that: One end of the connecting rod (20) is fixedly connected to a second hook (21), and the side wall of the second hook (21) is engaged with the side wall of the first hook (15).