Pouring mold for arch-shaped hollowed-out wave-proof block

Abstract

The utility model provides a pouring mould of an arched hollow wave-proof block, which comprises a rack assembly, a sliding cover assembly capable of sliding is arranged above the rack assembly, a notch assembly is arranged below the rack assembly, the rack assembly comprises a mould bottom plate, a first side plate is arranged on one side of the mould bottom plate, and a second side plate is arranged on the other side of the mould bottom plate. A plurality of forming columns are arranged on the mold bottom plate, the forming columns are used for forming through holes, sliding cover supporting plates are further arranged on the two sides of the mold bottom plate, and the sliding cover assemblies are distributed on the sliding cover supporting plates. And the consistency of the forming quality of the wave-proof block is ensured, the construction process is simplified, the consumption of manpower and material resources is reduced, the construction risk is greatly reduced, and the problems that the arched hollow wave-proof block lacks a special pouring mold and is inconvenient to hoist are solved.

Description

Technical Field

[0001] The utility model relates to the field of wave-breaking block casting, in particular to a casting mould for an arched hollow wave-breaking block. Background Art

[0002] In the field of marine engineering and coastal protection, wave-breaking blocks are widely used as important structural units in facilities such as seawalls, docks, and artificial islands to resist the impact of waves and protect the stability of the coastline. Traditional wave-breaking blocks are mostly made of solid concrete. Although they can effectively block waves, they are heavy and require a lot of materials, which causes many inconveniences during transportation and installation. With the increasing awareness of environmental protection and technological advancement, arched hollow wave-breaking blocks have attracted more and more attention due to their lightweight design and good water permeability. This type of wave-breaking block not only reduces material usage and weight, but also enhances its ability to reduce the impact of waves and improves the durability of the structure.

[0003] However, when hoisting the arched hollow wave-breaking blocks, there are problems such as the blocks being easy to unhook, inflexible adjustment, and inconvenient installation. There are also problems of great construction difficulty and high construction risk in the casting and hoisting of the arched hollow wave-breaking blocks. Therefore, a casting mold and special hoisting tools that can be constructed on site are needed to make the entire wave-breaking block construction process more complete and effective. Utility Model Content

[0004] The main purpose of the utility model is to provide a casting mold for an arched hollow wave-breaking block, which solves the problems of lack of a special casting mold for the arched hollow wave-breaking block and inconvenience in hoisting.

[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is: a casting mold for an arched hollow wave-breaking block, the casting mold includes a frame assembly, a sliding cover assembly that can slide is provided above the frame assembly, and a notch assembly is provided below the frame assembly;

[0006] The frame assembly includes a mold base plate, a first side plate is provided on one side of the mold base plate, a second side plate is provided on the other side of the mold base plate, and a plurality of forming columns are provided on the mold base plate, and the forming columns are used to form through holes;

[0007] Sliding cover support plates are also provided on both sides of the mold bottom plate, and the sliding cover components are arranged on the sliding cover support plates.

[0008] In the preferred embodiment, a guide groove is provided on the sliding cover support plate, and a sliding cover guide rail is provided on one side of the guide groove.

[0009] A guide rail bracket is further provided on one side of the second side plate, a guide rail seat is provided between the guide rail bracket and the second side plate, and a third push rod is further provided between the second side plate and the sliding cover assembly.

[0010] In the preferred embodiment, a plurality of frame support legs are provided below the mold base plate, a first push rod is provided inside the frame support legs, and a lifting column is provided at the output end of the first push rod, and the lifting column is used to lift the wave-breaking block;

[0011] A plurality of slot components are also provided below the mold bottom plate.

[0012] In a preferred embodiment, the notch assembly includes a second push rod, a plurality of connecting columns are provided between the second push rod and the mold base plate, the output shaft end of the second push rod is provided with a notch base plate, and the notch mold is provided above the notch base plate;

[0013] In the preferred embodiment, a plurality of guide grooves are provided on the notch bottom plate, the notch mold is arranged in the guide grooves, and an arc-shaped side plate is provided on the top of the notch mold, and the curvature of the arc-shaped side plate is consistent with the inner curvature of the arc cover.

[0014] In the preferred embodiment, the sliding cover assembly includes an arc-shaped cover, with side wing plates provided on both sides of the arc-shaped cover, and a grouting hole and an overflow port provided on the top of the arc-shaped cover;

[0015] The side wing plates are arranged on the guide rails of the sliding cover, and a slag cleaning push plate is provided below the side wing plates. The slag cleaning push plate is embedded in the guide trough and is used to clean the residue in the guide trough;

[0016] The slide cover assembly can also slide on the guide rail seat.

[0017] The utility model provides a casting mold for an arched hollow wave-breaking block, which has the following beneficial effects: by optimizing the casting mold design, the safety and efficiency of the wave-breaking block construction are significantly improved, and the sliding arc cover and precise grouting technology are adopted to ensure the consistency of the wave-breaking block molding quality, simplify the construction process, reduce manpower and material resource consumption, and greatly reduce construction risks, providing a more efficient and safer solution for marine engineering, while enhancing the overall durability and protection performance of the wave-breaking block structure. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The present invention will be further described below with reference to the accompanying drawings and examples:

[0019] Figure 1 It is an axonometric view of the casting mold of the utility model;

[0020] Figure 2 This is a schematic diagram of the opening of the casting mold of the utility model;

[0021] Figure 3 This is a schematic diagram of the completed pouring of the wave-breaking block of the utility model;

[0022] Figure 4 It is a partial view of the side wing plate of the utility model;

[0023] Figure 5This is a partial view of the sliding cover support plate of the utility model;

[0024] Figure 6 It is a cross-sectional view of the casting mold of the utility model;

[0025] Figure 7 It is a cross-sectional view of the casting mold of the utility model in another direction;

[0026] Figure 8 This is a schematic diagram of the lifting of the first push rod of the utility model;

[0027] Figure 9 This is a schematic diagram of the jacking of the wave-breaking block of the utility model;

[0028] Figure 10 This is a schematic diagram of the hoisting of the special hoist of the utility model;

[0029] Figure 11 It is an axonometric view of the special spreader of the utility model;

[0030] Figure 12 This is a front view of the special sling of the utility model;

[0031] Figure 13 This is an exploded view of the special spreader of the utility model;

[0032] Figure 14 It is a schematic diagram of the installation of the wave-breaking block of the utility model.

[0033] In the figure: frame assembly 1; mold base plate 101; frame support leg 102; first side plate 103; guide rail bracket 104; guide rail seat 105; forming column 106; second side plate 107; lifting column 108; guide groove 109; sliding cover support plate 110; sliding cover guide rail 111; guide groove 112; first push rod 113; sliding cover assembly 2; curved cover 201; side wing plate 202; overflow port 203; grouting hole 204; guide plate 205; slag cleaning push plate 206; third push rod 207; rubber plug 208; notch assembly 3; second push rod 301; connecting column 302; notch bottom plate 3 03; notch mold 304; curved side plate 305; wave-breaking block 4; through hole 401; fitting groove 402; curved surface 403; special sling 5; lifting assembly 6; connector 601; lifting bracket 602; beam bracket 603; top ring 604; first connecting rod 605; second connecting rod 606; grab hook assembly 7; first grab hook 701; second grab hook 702; inner buckle grab hook 703; second pin 704; first pin 705; notch 706; lower crossbeam 8; crossbeam splint 801; inner bracket 802; bottom ring support 803; bottom ring 804; base 9; casting mold 10. DETAILED DESCRIPTION

[0034] Example 1

[0035] like Figure 1-9 As shown, a casting mold for an arched hollow wave-breaking block, the casting mold 10 includes a frame assembly 1, a sliding cover assembly 2 is provided above the frame assembly 1, and a notch assembly 3 is provided below the frame assembly 1;

[0036] The frame assembly 1 includes a mold base plate 101, a first side plate 103 is provided on one side of the mold base plate 101, and a second side plate 107 is provided on the other side. A plurality of forming columns 106 are provided on the mold base plate 101, and the forming columns 106 are used to form the through holes 401;

[0037] Sliding cover support plates 110 are further provided on both sides of the mold base plate 101 , and the sliding cover assembly 2 is arranged on the sliding cover support plates 110 .

[0038] In the preferred embodiment, a guide groove 109 is provided on the sliding cover support plate 110, and a sliding cover guide rail 111 is provided on one side of the guide groove 109.

[0039] A guide rail bracket 104 is further provided on one side of the second side plate 107 , a guide rail seat 105 is provided between the guide rail bracket 104 and the second side plate 107 , and a third push rod 207 is further provided between the second side plate 107 and the sliding cover assembly 2 .

[0040] In the preferred embodiment, a plurality of frame legs 102 are provided below the mold base plate 101, a first push rod 113 is provided inside the frame legs 102, and a lifting column 108 is provided at the output end of the first push rod 113, and the lifting column 108 is used to lift the wave-breaking block 4;

[0041] A plurality of notch assemblies 3 are further provided below the mold base plate 101 .

[0042] In the preferred embodiment, the notch assembly 3 includes a second push rod 301, a plurality of connecting columns 302 are provided between the second push rod 301 and the mold base plate 101, a notch base plate 303 is provided at the output shaft end of the second push rod 301, and a notch mold 304 is provided above the notch base plate 303;

[0043] In the preferred embodiment, a plurality of guide grooves 112 are provided on the notch bottom plate 303 , the notch mold 304 is arranged in the guide grooves 112 , and an arc-shaped side plate 305 is provided at the top of the notch mold 304 , the curvature of the arc-shaped side plate 305 is consistent with the inner curvature of the arc cover 201 .

[0044] In the preferred embodiment, the sliding cover assembly 2 includes an arc-shaped cover 201, with side wing plates 202 provided on both sides of the arc-shaped cover 201, and a grouting hole 204 and an overflow port 203 provided on the top of the arc-shaped cover 201;

[0045] The side wing plate 202 is arranged on the slide cover guide rail 111, and a slag cleaning push plate 206 is provided below the side wing plate 202. The slag cleaning push plate 206 is embedded in the guide groove 109 and is used to clean the residue in the guide groove 109.

[0046] The sliding cover assembly 2 can also slide on the guide rail seat 105 .

[0047] Example 2

[0048] Further illustrate with reference to Example 1, Figure 1-14 The structure shown is a construction method of an arched hollow wave-breaking block, the method comprising:

[0049] S1. Place the casting mold 10 in the prefabrication yard and start the third push rod 207. The third push rod 207 pulls the arc cover 201 to cover the top of the mold bottom plate 101, completely closing the arc cover 201 in the casting mold 10.

[0050] S2. After the arc-shaped cover 201 in the casting mold 10 is completely closed, the second push rod 301 is activated to make the notch mold 304 press against the arc-shaped cover 201. The top of the notch mold 304 is provided with an arc-shaped side plate 305. The curvature of the arc-shaped side plate 305 is consistent with the curvature of the inner wall of the arc-shaped cover 201.

[0051] S3, grouting is then performed into the mold through the grouting hole 204 until slurry emerges from the overflow port 203, and rubber plugs 208 are placed in the grouting hole 204 and the overflow port 203 to ensure that the slurry in the mold is lower than the lowest point of the grouting hole 204 and the overflow port 203;

[0052] S4: After the concrete is left to solidify, the third push rod 207 is activated again to separate the arc cover 201 from the wave-breaking block 4. After the arc cover 201 is returned to its original position, the first push rod 113 is activated to lift the wave-breaking block 4 using the lifting column 108;

[0053] S5. Use the special lifting device 5 to lift the wave-breaking block 4 onto the base 9 for installation. At the beginning, the top ring 604 and the bottom ring 804 of the special lifting device 5 are connected by a rope. The rope pulls up the lower crossbeam 8, so that the first grab hook 701 and the second grab hook 702 are in the open state.

[0054] Place the special sling 5 in the open state above the wave-breaking block 4, untie the rope, the first grab hook 701 and the second grab hook 702 will naturally clamp inward in the open state, and when the inward grab hook 703 is subjected to force, the first grab hook 701 and the second grab hook 702 will be tightened inward further, completing the self-locking of the first grab hook 701 and the second grab hook 702, and then it can be lifted, and the wave-breaking block 4 can be hoisted and installed on the base 9. After the installation is completed, place the special sling 5 on the ground, tie the rope between the top ring 604 and the bottom ring 804 again, and complete the opening of the first grab hook 701 and the second grab hook 702.

[0055] S6. Repeat steps S1-S5 to complete the installation of the wave-breaking blocks 4 of the sea defense line.

[0056] In the preferred embodiment, in step S1, the casting mold 10 includes a frame assembly 1, a sliding cover assembly 2 is provided above the frame assembly 1, and a notch assembly 3 is provided below the frame assembly 1;

[0057] The frame assembly 1 includes a mold base plate 101, a first side plate 103 is provided on one side of the mold base plate 101, and a second side plate 107 is provided on the other side. A plurality of forming columns 106 are provided on the mold base plate 101, and the forming columns 106 are used to form the through holes 401;

[0058] Sliding cover support plates 110 are further provided on both sides of the mold base plate 101 , and the sliding cover assembly 2 is arranged on the sliding cover support plates 110 .

[0059] In the preferred embodiment, a guide groove 109 is provided on the sliding cover support plate 110, and a sliding cover guide rail 111 is provided on one side of the guide groove 109.

[0060] A guide rail bracket 104 is further provided on one side of the second side plate 107 , a guide rail seat 105 is provided between the guide rail bracket 104 and the second side plate 107 , and a third push rod 207 is further provided between the second side plate 107 and the sliding cover assembly 2 .

[0061] In the preferred embodiment, a plurality of frame legs 102 are provided below the mold base plate 101, a first push rod 113 is provided inside the frame legs 102, and a lifting column 108 is provided at the output end of the first push rod 113, and the lifting column 108 is used to lift the wave-breaking block 4;

[0062] A plurality of notch assemblies 3 are further provided below the mold base plate 101 .

[0063] In the preferred embodiment, the notch assembly 3 includes a second push rod 301, a plurality of connecting columns 302 are provided between the second push rod 301 and the mold base plate 101, a notch base plate 303 is provided at the output shaft end of the second push rod 301, and a notch mold 304 is provided above the notch base plate 303;

[0064] The notch bottom plate 303 is provided with a plurality of guide grooves 112 , in which the notch mold 304 is arranged. The top of the notch mold 304 is provided with an arcuate side plate 305 , the curvature of which is consistent with the inner curvature of the arc cover 201 .

[0065] In the preferred embodiment, the sliding cover assembly 2 includes an arc-shaped cover 201, with side wing plates 202 provided on both sides of the arc-shaped cover 201, and a grouting hole 204 and an overflow port 203 provided on the top of the arc-shaped cover 201;

[0066] The side wing plate 202 is arranged on the slide cover guide rail 111, and a slag cleaning push plate 206 is provided below the side wing plate 202. The slag cleaning push plate 206 is embedded in the guide groove 109 and is used to clean the residue in the guide groove 109.

[0067] The sliding cover assembly 2 can also slide on the guide rail seat 105 .

[0068] In the preferred embodiment, in step S5, the special lifting device 5 includes a lifting assembly 6, and hook assemblies 7 are provided on both sides below the lifting assembly 6, and a lower crossbeam 8 is provided between the hook assemblies 7;

[0069] The lifting assembly 6 includes a beam support 603, with connectors 601 provided at both ends of the beam support 603, a lifting bracket 602 provided above the connector 601, a first connecting rod 605 provided on one side below the connector 601, and a second connecting rod 606 provided on the other side, the first connecting rod 605 and the second connecting rod 606 being hinged to the connector 601;

[0070] A top ring 604 is further provided below the beam support 603 .

[0071] In a preferred embodiment, the grab hook assembly 7 includes a first grab hook 701 and a second grab hook 702, and the first grab hook 701 and the second grab hook 702 are connected in an interlaced manner;

[0072] The second hook 702 is hinged to the second connecting rod 606 . A notch 706 is provided at the upper end of the second hook 702 . The first hook 701 passes through the notch 706 and is hinged to the first connecting rod 605 .

[0073] In the preferred embodiment, the bottom of the first grab hook 701 and the second grab hook 702 are provided with an inner buckle grab hook 703;

[0074] A first pin 705 is provided on the claw arm of the first grab hook 701, and a second pin 704 is provided on the claw arm of the second grab hook 702. A crossbeam clamp 801 is provided between the first pin 705 and the second pin 704, and the crossbeam clamp 801 is hinged to the first pin 705 and the second pin 704.

[0075] In the preferred embodiment, the lower crossbeam 8 includes a crossbeam clamping plate 801, an inner bracket 802 is provided between the crossbeam clamping plates 801, a bottom ring support 803 is provided on the inner bracket 802, and a bottom ring 804 is provided on the bottom ring support 803. The position of the bottom ring 804 corresponds to the top ring 604;

[0076] A rope is provided between the bottom ring 804 and the top ring 604;

[0077] In step S4 , the wave-breaking block 4 includes a curved surface 403 , a fitting groove 402 is provided below the curved surface 403 , and a through hole 401 that completely penetrates the curved surface 403 is also provided. The fitting groove 402 is used to cooperate with the base 9 .

[0078] The above embodiments are merely preferred technical solutions of the present invention and should not be construed as limiting the present invention. The scope of protection of the present invention shall be the technical solutions set forth in the claims, including equivalent alternatives to the technical features of the technical solutions set forth in the claims. Equivalent alternatives and improvements within this scope are also within the scope of protection of the present invention.

Claims

1. A casting mold for an arched hollow wave-breaking block, characterized by: The casting mold (10) includes a frame assembly (1), a sliding cover assembly (2) is provided above the frame assembly (1), and a notch assembly (3) is provided below the frame assembly (1); The frame assembly (1) includes a mold base plate (101), a first side plate (103) is provided on one side of the mold base plate (101), and a second side plate (107) is provided on the other side. A plurality of forming columns (106) are provided on the mold base plate (101), and the forming columns (106) are used to form through holes (401); Sliding cover support plates (110) are further provided on both sides of the mold base plate (101), and the sliding cover assembly (2) is arranged on the sliding cover support plates (110).

2. The casting mold for the arched hollow wave-breaking block according to claim 1 is characterized by: A guide groove (109) is provided on the sliding cover support plate (110), and a sliding cover guide rail (111) is further provided on one side of the guide groove (109); A guide rail bracket (104) is further provided on one side of the second side plate (107), a guide rail seat (105) is provided between the guide rail bracket (104) and the second side plate (107), and a third push rod (207) is further provided between the second side plate (107) and the sliding cover assembly (2).

3. The casting mold for the arched hollow wave-breaking block according to claim 1 is characterized by: A plurality of frame support legs (102) are provided below the mold base plate (101), a first push rod (113) is provided inside the frame support legs (102), and a lifting column (108) is provided at the output end of the first push rod (113), and the lifting column (108) is used to lift the wave-breaking block (4); A plurality of notch components (3) are further provided below the mold base plate (101).

4. The casting mold for the arched hollow wave-breaking block according to claim 1 is characterized by: The notch assembly (3) comprises a second push rod (301), a plurality of connecting columns (302) are provided between the second push rod (301) and the mold base plate (101), a notch base plate (303) is provided at the output shaft end of the second push rod (301), and a notch mold (304) is provided above the notch base plate (303).

5. The casting mold for the arched hollow wave-breaking block according to claim 4 is characterized by: A plurality of guide grooves (112) are provided on the notch bottom plate (303), a notch mold (304) is arranged in the guide grooves (112), and a curved side plate (305) is provided at the top end of the notch mold (304), the curvature of the curved side plate (305) being consistent with the inner curvature of the curved cover (201).

6. The casting mold for the arched hollow wave-breaking block according to claim 1 is characterized by: The sliding cover assembly (2) comprises an arc-shaped cover (201), side wing plates (202) are provided on both sides of the arc-shaped cover (201), and a grouting hole (204) and an overflow port (203) are provided on the top of the arc-shaped cover (201); The side wing plate (202) is arranged on the slide cover guide rail (111), and a slag cleaning push plate (206) is provided below the side wing plate (202). The slag cleaning push plate (206) is engaged with the guide groove (109), and the slag cleaning push plate (206) is used to clean the residue in the guide groove (109); The sliding cover assembly (2) can also slide on the guide rail seat (105).

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