Premixed concrete cooling device

By combining the design of cooling and mixing mechanisms, rapid and uniform cooling and sufficient mixing of ready-mixed concrete are achieved, solving the problems of poor mixing effect and uneven cooling in the existing technology, and improving construction quality and efficiency.

CN223354567UActive Publication Date: 2025-09-19HUBEI QIANCHENG NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202422704878.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2025-09-19
Estimated Expiration
2034-11-07

AI Technical Summary

Technical Problem

Existing ready-mixed concrete cooling devices are unable to achieve rapid and uniform mixing and effective heat absorption and cooling, resulting in poor concrete mixing effect and affecting construction quality and speed.

Method used

The design combines a cooling mechanism with a stirring mechanism. The cooling mechanism quickly dissipates heat by alternately transporting coolant, while the stirring mechanism drives the stirring blades to rotate and revolve through a motor to ensure that the concrete is fully mixed and uniform.

Benefits of technology

It achieves rapid and uniform cooling of concrete, reduces temperature stress caused by temperature difference, reduces the risk of cracking, improves the structural stability and density of concrete, and ensures construction quality and speed.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of premixed concrete cooling, in particular to a premixed concrete cooling device which comprises a bottom plate, a supporting column arranged on the side face of the bottom plate, a connecting pipe located above the bottom plate, a feeding port formed in the top of the connecting pipe, a cooling mechanism and a stirring mechanism. The two interlayers are used for separating the cooling liquid in the two interlayers so as to cool the concrete alternately; the stirring mechanism is arranged on the inner side of the cooling mechanism and used for circularly stirring the concrete. Through the arrangement of the cooling mechanism, the air cylinder drives the pushing plate to lift and move back and forth, so that cooling water is circularly and alternately transported, the used cooling water is quickly cooled so as to be repeatedly used, the temperature of concrete can be obviously reduced, temperature rise caused by hydration heat is slowed down, and the service life of the concrete is prolonged. And the temperature stress generated by overlarge temperature difference can be reduced, so that the risk of concrete cracking is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of cooling ready-mixed concrete, in particular to a ready-mixed concrete cooling device. Background Art

[0002] During the construction process, there is a large demand for concrete. In many cases, it is put into use directly after mixing. At this time, the temperature of the concrete is high, and the collapse speed is lost quickly after pouring, which will have a negative impact on the construction quality and speed. Therefore, the concrete needs to be cooled. The existing solutions mainly include using admixtures, increasing water consumption and cooling with cold water. The amount of admixtures and water added is difficult to determine, and it is easy to cause quality problems such as concrete segregation, delayed final setting time and reduced strength due to over-addition.

[0003] Chinese patent publication number CN218365633U discloses a ready-mixed concrete cooling device comprising a cylindrical barrel with four support legs at its bottom, an inner layer disposed on its inner side, a cooling chamber disposed between the cylindrical barrel and the inner layer, a feeding port at its top, a discharge port connecting the cylindrical barrel and the inner layer to the bottom, and four rotating tubes mounted vertically on the cylindrical barrel. This device has a simple structure and can cool concrete while it is being mixed. Rather than relying solely on cooling water added to the concrete, it can also cool the entire device, improving the cooling effect on the concrete.

[0004] However, the above-mentioned disclosed solutions have the following shortcomings: the existing ready-mixed concrete cooling device cannot quickly and evenly stir the concrete inside, resulting in poor concrete mixing effect, and cannot quickly and effectively absorb heat and cool down during mixing. Utility Model Content

[0005] The utility model aims to solve the problem in the background technology that sufficient stirring and rapid circulation cooling are impossible, and proposes a ready-mixed concrete cooling device.

[0006] The technical solution of the utility model is: a ready-mixed concrete cooling device, comprising a base plate, a support column arranged on the side of the base plate, a connecting pipe located above the base plate, and a feed port arranged on the top of the connecting pipe; and further comprising:

[0007] A cooling mechanism is provided on the top of the bottom plate and is used to separate the cooling liquid into two interlayers so as to alternately cool the concrete;

[0008] and a stirring mechanism, which is arranged on the inner side of the cooling mechanism and is used for circulating stirring of the concrete.

[0009] The cooling mechanism includes a power component and a cooling component;

[0010] The power assembly is arranged on the top of the base plate and is used to provide operating power for the cooling assembly;

[0011] The cooling component is arranged on the top of the power component and is used to alternately cool the concrete.

[0012] The power assembly includes a cylinder, a push rod 1, a connecting plate and a push rod 2;

[0013] The cylinder is arranged on the top of the bottom plate, the push rod 1 is arranged on the output end of the cylinder, the connecting plate is arranged on the top of the push rod 1, and the push rod 2 is arranged on the top of the connecting plate.

[0014] The cooling assembly includes a heat sink, a heat dissipation port, a heat insulation ring, a slide groove and a push ring;

[0015] The pushing ring is arranged at the top of the pushing ring, the heat dissipation box is arranged at the top of the support column, the heat dissipation port is arranged at the top of the heat dissipation box, a heat exchange plate is arranged on the side of the heat dissipation port, a connecting block 2 is arranged on the inner side of the heat exchange plate, an insulation ring is arranged on the side of the connecting block 2 away from the heat exchange plate, a slide groove is arranged on the insulation ring, a connecting block 1 is provided on the side of the pushing ring, the outer side of the connecting block 1 and the inner side of the slide groove are slidably connected, a blocking door is provided on the end of the connecting block 1 away from the pushing ring, a fixed block is provided on the top of the pushing ring, and a rotating plate is rotatably provided on the inner side of the fixed block.

[0016] The stirring mechanism includes a motor, a rotating shaft, a connecting frame, a circular gear, a connecting shaft and a conveying assembly;

[0017] The stirring box is arranged on the inner side of the heat exchange plate, the motor is arranged on the top of the stirring box, the rotating shaft is arranged at the output end of the motor, the connecting frame is arranged on the outer side of the rotating shaft, the end of the connecting frame away from the rotating shaft is arranged, the circular gear is arranged on the top of the connecting shaft, the outer side of the connecting shaft is provided with a stirring blade, the inner side of the stirring box is provided with a gear ring, and the inner side of the gear ring is meshed with the outer side of the circular gear.

[0018] The conveying assembly includes a spiral blade, a guide plate, a conveying pipe and a fixing platform;

[0019] The spiral blade is arranged on the outside of the rotating shaft, the transmission tube is rotatably arranged on the outside of the spiral blade, the fixing platform is arranged on the outside of the transmission tube, and the guide plate is arranged on the top of the transmission tube.

[0020] Compared with the prior art, the present invention has the following beneficial technical effects:

[0021] 1. Through the setting of the cooling mechanism, the cylinder drives the push plate to move up and down, thereby circulating the cooling water alternately, so that the used cooling water can be quickly dissipated for reuse. This can significantly reduce the temperature of the concrete, thereby slowing down the temperature rise caused by hydration heat, and reducing the temperature stress caused by excessive temperature difference, thereby reducing the risk of concrete cracking. At the same time, it helps to reduce the temperature cracks inside the concrete, thereby enhancing the overall stability and durability of the concrete structure.

[0022] 2. Through the setting of the mixing mechanism, the motor drives the mixing blades to rotate and revolve the concrete at the same time, and circulates the concrete at the bottom to the top of the mixing box for re-mixing. This can ensure that the various components of the concrete are fully mixed, avoid stratification or aggregate concentration, and transport the concrete at the bottom to the top for re-mixing, which can eliminate dead corners in the mixing process, ensure the uniformity and consistency of the concrete, and help to eliminate bubbles and voids in the concrete, thereby improving the density and strength of the concrete. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a structural diagram of an embodiment of the utility model;

[0024] Figure 2 for Figure 1 Schematic diagram of the internal structure;

[0025] Figure 3 It is a structural diagram of the cooling mechanism;

[0026] Figure 4 for Figure 3 A is an enlarged schematic diagram;

[0027] Figure 5 Schematic diagram of the internal structure of the cooling mechanism;

[0028] Figure 6 It is a structural diagram of the stirring mechanism;

[0029] Figure 7 Schematic diagram of the internal structure of the stirring mechanism.

[0030] 1. Bottom plate; 2. Support column; 3. Connecting pipe; 4. Feed port; 501. Cylinder; 502. Push rod 1; 503. Connecting plate; 504. Push rod 2; 505. Heat dissipation box; 506. Heat dissipation port; 507. Heat insulation ring; 508. Slide groove; 509. Push ring; 510. Connecting block 1; 511. Fixed block; 512. Rotating plate; 513. Block door; 514. Connecting block 2; 515. Heat exchange plate; 601. Motor; 602. Rotating shaft; 603. Spiral blade; 604. Guide plate; 605. Transmission pipe; 606. Fixed platform; 607. Connecting frame; 608. Circular gear; 609. Connecting shaft; 610. Stirring blade; 611. Gear ring; 612. Stirring box. DETAILED DESCRIPTION

[0031] Example 1

[0032] like Figure 1-Figure 5 As shown, the present invention proposes a ready-mixed concrete cooling device, comprising a base plate 1, a support column 2 arranged on the side of the base plate 1, a connecting pipe 3 located above the base plate 1, a feed port 4 arranged on the top of the connecting pipe 3, a cooling mechanism, and a stirring mechanism:

[0033] The cooling mechanism is provided on the top of the bottom plate 1 and is used to separate the coolant into two interlayers so as to alternately cool the concrete;

[0034] The mixing mechanism is arranged inside the cooling mechanism and is used for circulating mixing of the concrete.

[0035] The cooling mechanism includes a power assembly and a cooling assembly. The power assembly is located on top of the base plate 1 and provides operating power for the cooling assembly. The cooling assembly is located on top of the power assembly and alternately cools the concrete. The power assembly includes a cylinder 501, a push rod 1 502, a connecting plate 503, and a push rod 2 504. Cylinder 501 is located on top of the base plate 1. Push rod 1 502 is located at the output end of cylinder 501. Connecting plate 503 is located on top of push rod 1 502. Push rod 2 504 is located on top of connecting plate 503. There are four push rods 2 504. Starting cylinder 501 drives push rod 1 502 to move up and down. Push rod 1 502, through connecting plate 503, drives push rod 2 504 to move up and down. The cooling assembly includes a heat sink 505, a heat dissipation port 506, a heat insulating ring 507, a slide 508 and a push ring 509; the push ring 509 is arranged at the top of the push ring 509, the heat sink 505 is arranged at the top of the support column 2, the heat dissipation port 506 is arranged at the top of the heat sink 505, and the shape of the heat dissipation port 506 is upwardly diffused to facilitate heat dissipation of the cooling water in the heat sink 505. A heat exchange plate 515 is arranged on the side of the heat exchange plate 515, and a connecting block 2 514 is arranged on the inner side of the heat exchange plate 515. The heat insulating ring 507 is arranged at the connecting block 514. The second block 514 is away from the side of the heat exchange plate 515, the slide groove 508 is set on the insulation ring 507, the side of the push ring 509 is provided with a connecting block 510, the outer side of the connecting block 510 is slidably connected to the inner side of the slide groove 508, and the end of the connecting block 510 away from the push ring 509 is provided with a blocking door 513. The top of the push ring 509 is provided with a fixed block 511, and the inner side of the fixed block 511 is rotatably provided with a rotating plate 512. Two compartments can be formed between the heat dissipation box 505, the insulation ring 507 and the heat exchange plate 515, and the two compartments are Cooling water is placed in each compartment. There are multiple fixed blocks 511, and the three rotating plates 512 can be connected together to close the push ring 509. The push rod 2 504 drives the push ring 509 to move. When the push ring 509 moves upward, due to the limiting effect of the push ring 509 and the rotating plate 512, the rotating plate 512 cannot rotate downward. At the same time, when the push ring 509 moves upward, it can drive the blocking ring to move in the slide groove 508 through the connecting block 1 510, thereby connecting the two compartments, so that the heat insulation ring 507 The cooling water between the heat exchange plate 515 flows into another compartment, and the push ring 509 directs the cooling water between the heat dissipation box 505 and the insulation ring 507 to the compartment of the heat exchange plate 515 through the connecting port on the top of the insulation ring 507, so as to absorb heat and cool the concrete. When the push rod 2 504 descends, it drives the push ring 509 to descend. At this time, the rotating door is opened under the upward impact of the water, and the cooling water at the bottom flows to the top of the push ring 509, thereby completing the replacement of the cooling water in the two compartments and quickly dissipating the used cooling water.

[0036] Example 2

[0037] like Figure 6-Figure 7 As shown, the present invention proposes a ready-mixed concrete cooling device. Compared with the first embodiment, this embodiment introduces the structure of the mixing mechanism in detail:

[0038] The stirring mechanism includes a motor 601, a rotating shaft 602, a connecting frame 607, a circular gear 608, a connecting shaft 609 and a conveying assembly; the stirring box 612 is arranged on the inner side of the heat exchange plate 515, the motor 601 is arranged on the top of the stirring box 612, the rotating shaft 602 is arranged at the output end of the motor 601, the connecting frame 607 is arranged on the outer side of the rotating shaft 602, the connecting shaft 609 is arranged at one end of the connecting frame 607 away from the rotating shaft 602, the circular gear 608 is arranged on the top of the connecting shaft 609, and the outer side of the connecting shaft 609 is arranged There is a stirring blade 610, and a gear ring 611 is provided on the inner side of the stirring box 612. The inner side of the gear ring 611 is meshed with the outer side of the circular gear 608. The starting motor 601 drives the rotating shaft 602 to rotate, and the rotating shaft 602 drives the circular gear 608 to rotate around the rotating shaft 602 through the connecting frame 607. Since the circular gear 608 and the gear ring 611 are meshed, the circular gear 608 can rotate on its own. The circular gear 608 drives the stirring blade 610 to rotate through the connecting shaft 609, so that the stirring blade 610 rotates and revolves at the same time. The conveying assembly includes a spiral blade 603, a guide plate 604, a transmission pipe 605 and a fixed platform 606; the spiral blade 603 is arranged on the outside of the rotating shaft 602, the transmission pipe 605 is rotatably arranged on the outside of the spiral blade 603, and the fixed platform 606 is arranged on the outside of the transmission pipe 605. An inclined surface is provided on the fixed platform 606 to facilitate the flow of concrete into the transmission pipe 605. The guide plate 604 is provided at the top of the transmission pipe 605, and the bottom of the guide plate 604 and the top of the spiral blade 603 are in the same plane. When the concrete is transported to the top through the transmission pipe 605, the guide plate 604 will divert the concrete outward, thereby continuously transporting the concrete at the bottom to the top for re-mixing.

[0039] In summary, when the present invention is used, concrete is poured into the mixing box 612, and then the motor 601 and the cylinder 501 are started at the same time. The motor 601 drives the rotating shaft 602 to rotate, and the rotating shaft 602 drives the circular gear 608 to rotate around the rotating shaft 602 through the connecting frame 607. Since the circular gear 608 and the gear ring 611 are meshed, the circular gear 608 can rotate on its own. The circular gear 608 drives the stirring blade 610 to rotate through the connecting shaft 609, so that the stirring blade 610 rotates and revolves at the same time, thereby fully mixing the concrete. At the same time, the concrete at the bottom of the mixing box 612 is transported into the transmission pipe 605 through the inclined surface of the fixed platform 606, and the rotating shaft 602 drives the spiral blade 603 to rotate. When the spiral blade 603 rotates, the concrete is continuously transported upward. When it is transported to the top of the concrete, the guide plate 604 diverts the concrete outward, thereby continuously transporting the concrete at the bottom to the top for re-mixing, and during the mixing process During the process, the cylinder 501 drives the push rod 1 502 to move up and down, and the push rod 1 502 drives the push rod 2 504 to move up and down through the connecting plate 503, and the push rod 2 504 drives the push ring 509 to move. When the push ring 509 moves upward, it can drive the blocking ring to move in the slide groove 508 through the connecting block 1 510, thereby connecting the two compartments, so that the cooling water between the heat insulation ring 507 and the heat exchange plate 515 flows into the other compartment, and the push ring 509 flows the cooling water between the heat dissipation box 505 and the heat insulation ring 507 through the connecting port at the top of the heat insulation ring 507 to the compartment of the heat exchange plate 515, so as to absorb heat and cool the concrete. When the push rod 2 504 descends, it drives the push ring 509 to descend. At this time, the rotating door is opened under the upward impact of the water, and the cooling water at the bottom flows to the top of the push ring 509, thereby completing the replacement of the cooling water in the two compartments, and the used cooling water is quickly dissipated through the heat dissipation port 506.

[0040] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited thereto. Various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.

Claims

1. A ready-mixed concrete cooling device, comprising a base plate (1), a support column (2) arranged on the side of the base plate (1), a connecting pipe (3) located above the base plate (1), and a feed port (4) arranged on the top of the connecting pipe (3); characterized in that: Also includes: A cooling mechanism is provided on the top of the bottom plate (1) and is used to separate the cooling liquid into two interlayers so as to alternately cool the concrete; and a stirring mechanism, which is arranged on the inner side of the cooling mechanism and is used for circulating stirring of the concrete.

2. The ready-mixed concrete cooling device according to claim 1, characterized in that: The cooling mechanism includes a power component and a cooling component; The power assembly is arranged on the top of the base plate (1) and is used to provide operating power for the cooling assembly; The cooling component is arranged on the top of the power component and is used to alternately cool the concrete.

3. The ready-mixed concrete cooling device according to claim 2, characterized in that: The power assembly includes a cylinder (501), a push rod 1 (502), a connecting plate (503) and a push rod 2 (504); The cylinder (501) is arranged on the top of the bottom plate (1), the push rod 1 (502) is arranged on the output end of the cylinder (501), the connecting plate (503) is arranged on the top of the push rod 1 (502), and the push rod 2 (504) is arranged on the top of the connecting plate (503).

4. The ready-mixed concrete cooling device according to claim 3, characterized in that: The cooling assembly includes a heat dissipation box (505), a heat dissipation port (506), a heat insulation ring (507), a slide groove (508) and a push ring (509); The push ring (509) is arranged on the top of the push ring (509), the heat dissipation box (505) is arranged on the top of the support column (2), the heat dissipation port (506) is arranged on the top of the heat dissipation box (505), the side of the heat dissipation port (506) is provided with a heat exchange plate (515), the inner side of the heat exchange plate (515) is provided with a connecting block 2 (514), the heat insulation ring (507) is arranged on the side of the connecting block 2 (514) away from the heat exchange plate (515), and the slide groove (508) is arranged on the heat-insulating ring (507), a connecting block (510) is provided on the side of the pushing ring (509), the outer side of the connecting block (510) is slidably connected to the inner side of the slide groove (508), a blocking door (513) is provided at one end of the connecting block (510) away from the pushing ring (509), a fixed block (511) is provided on the top of the pushing ring (509), and a rotating plate (512) is rotatably provided on the inner side of the fixed block (511).

5. The ready-mixed concrete cooling device according to claim 4, characterized in that: The stirring mechanism includes a motor (601), a rotating shaft (602), a connecting frame (607), a circular gear (608), a connecting shaft (609) and a conveying assembly; The stirring box (612) is arranged on the inner side of the heat exchange plate (515), the motor (601) is arranged on the top of the stirring box (612), the rotating shaft (602) is arranged at the output end of the motor (601), the connecting frame (607) is arranged on the outer side of the rotating shaft (602), the connecting shaft (609) is arranged at one end of the connecting frame (607) away from the rotating shaft (602), the circular gear (608) is arranged on the top of the connecting shaft (609), the outer side of the connecting shaft (609) is provided with a stirring blade (610), the inner side of the stirring box (612) is provided with a gear ring (611), and the inner side of the gear ring (611) is meshed with the outer side of the circular gear (608).

6. The ready-mixed concrete cooling device according to claim 5, characterized in that: The conveying assembly includes a spiral blade (603), a guide plate (604), a transmission pipe (605) and a fixing platform (606); The spiral blade (603) is arranged on the outside of the rotating shaft (602), the transmission tube (605) is rotatably arranged on the outside of the spiral blade (603), the fixed platform (606) is arranged on the outside of the transmission tube (605), and the guide plate (604) is arranged on the top of the transmission tube (605).

Citation Information

Patent Citations

  • Premixed concrete cooling device

    CN218365633U