Rapid pressing, cooling and shaping tool

Abstract

The utility model relates to a rapid pressing, cooling and shaping tool which is applied to the technical field of hub machining and comprises a base, a cooling water supply mechanism and an air supply mechanism, the base is provided with a plurality of pressing mechanisms, and the pressing mechanisms are sequentially arranged in a straight line; the pressing mechanism comprises a lower die, an upper die and an air cylinder. The air supply mechanism is used for supplying compressed air to the air cylinders. The multiple pressing mechanisms are arranged on the base, cooling water and compression molding air can be supplied to the multiple pressing mechanisms through the cooling water supply mechanism and the air supply mechanism, therefore, operation and management of workers are more convenient, the manufacturing cost of the equipment is further reduced, pressing is conducted through the air cylinder, and the production efficiency is improved. And the lamination consistency of each lamination process is relatively high, so that the product quality is more stable.

Description

Technical Field

[0001] The present application relates to the field of fan blade measurement technology, and in particular to a rapid pressing, cooling and shaping tool. Background Art

[0002] A fan is a driven fluid machine that relies on input mechanical energy to increase gas pressure and discharge it. The fan hub is a key component in a wind turbine. Located at the center of the rotor, it connects the blades to the generator. The hub's primary function is to transfer wind energy captured by the blades to the generator, generating electricity.

[0003] The fan hub processing and shaping tooling in the existing technology is often composed of an upper mold and a lower mold, and can only process one hub at a time. In order to improve efficiency, the operator will take care of multiple toolings at the same time. Since multiple toolings are set up independently, they are not easy to manage and are not easy to operate. In addition, some shaping toolings are manually pressed together, which will lead to unstable and extremely fluctuating quality of each product.

[0004] In view of this, there is an urgent need for a rapid pressing, cooling and shaping tooling to solve the above problems. Summary of the Invention

[0005] In order to help solve the problems existing in the prior art, the present application provides a rapid pressing and cooling shaping tool, which adopts the following technical solution: comprising: a base, a cooling water supply mechanism, and an air supply mechanism, wherein the base is provided with a plurality of pressing mechanisms, and the plurality of pressing mechanisms are arranged in a straight line in sequence;

[0006] The cooling water supply mechanism is used to supply cooling water to the plurality of pressing mechanisms;

[0007] The pressing mechanism includes a lower mold, an upper mold and a cylinder, wherein the upper mold is suspended directly above the lower mold, and the cylinder is used to drive the upper mold and the lower mold to press together;

[0008] The air supply mechanism is used to supply compressed air to a plurality of cylinders.

[0009] It is further characterized in that

[0010] The lower mold is arranged on the top surface of the base.

[0011] The cylinder is arranged above the upper mold and is used to drive the upper mold to perform lifting movements.

[0012] Above the base, columns are provided on both sides of the plurality of pressing mechanisms, and both sides of the upper mold are respectively clamped on the corresponding column ring sides by providing limiting grooves.

[0013] A crossbeam is provided on the top of a plurality of the columns, and the cylinder is provided on the crossbeam.

[0014] The air supply mechanism includes a main air pipe, several bronchial pipes and an air source. The main air pipe is connected to the air source. One end of the several bronchial pipes is connected to the main air pipe, and the other end is connected to the air inlet of several cylinders.

[0015] Air valves are provided on a plurality of the bronchi.

[0016] Cooling channels are provided in both the lower mold and the upper mold.

[0017] The cooling water supply mechanism includes a chiller and two cooling water circulation pipelines both connected to the chiller. The two cooling water circulation pipelines are respectively connected to the cooling channels of the lower molds and the cooling channels of the upper molds.

[0018] There are five pressing mechanisms.

[0019] The above structure of the present application can achieve the following beneficial effects:

[0020] During use, the hub material to be pressed is placed between the lower mold and the upper mold, and the air supply mechanism provides a power source for the operation of the cylinder to drive the lower mold and the upper mold to be pressed. The cooling water supply mechanism is used to supply cooling water to several pressing mechanisms, so as to accelerate the shaping and cooling of the hub and improve the processing efficiency. Since the shaping and cooling of the hub requires a certain amount of time, the hub raw material is placed in several pressing mechanisms in turn, and then the formed hub is removed in turn according to the placement time sequence of the hub raw material, which improves the processing efficiency. Several pressing mechanisms are placed on a base, and cooling water and compression air can be supplied to several pressing mechanisms through a cooling water supply mechanism and an air supply mechanism. Therefore, it is more convenient for workers to operate and manage, and further reduces the manufacturing cost of the equipment. The pressing is performed by the cylinder, so that the pressing consistency of each pressing process is higher, and the product quality is more stable. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the structure of this application;

[0022] Figure 2 It is a structural diagram of this application from another perspective;

[0023] Figure 3 It is a structural diagram of the pressing mechanism in this application;

[0024] Figure 4 It is a schematic diagram of the structure of the main trachea and bronchi in this application;

[0025] Figure 5 It is a structural diagram of the cooling water circulation pipeline in this application.

[0026] Figure numerals: 1, base; 2, lower mold; 3, upper mold; 4, cylinder; 5, column; 6, beam; 7, main air pipe; 8, bronchial pipe; 9, air source; 10, air valve; 11, chiller; 12, cooling water circulation pipeline. DETAILED DESCRIPTION

[0027] In order to enable those skilled in the art to better understand the present invention, the following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of this application.

[0028] It should be noted that the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. For example, a process, method, apparatus, product or equipment that includes a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or are inherent to these processes, methods, products or equipment.

[0029] The following is combined with Figure 1-5 The utility model is described in further detail.

[0030] Reference Figure 1-3, a rapid pressing and cooling shaping tooling, comprising: a base 1, a cooling water supply mechanism and an air supply mechanism, a plurality of pressing mechanisms are arranged on the base 1, and the plurality of pressing mechanisms are arranged in a straight line in sequence; the cooling water supply mechanism is used to supply cooling water to the plurality of pressing mechanisms; the pressing mechanism comprises a lower mold 2, an upper mold 3 and a cylinder 4, the upper mold 3 is suspended just above the lower mold 2, and the cylinder 4 is used to drive the upper mold 3 and the lower mold 2 to press; the air supply mechanism is used to supply compressed air to the plurality of cylinders 4, so that when in use, the wheel hub material to be pressed is placed between the lower mold 2 and the upper mold 3, and the air supply mechanism provides a power source for the operation of the cylinder 4 to drive the lower mold 2 and the upper mold 3 to press, and the cooling water supply mechanism is used to supply compressed air to the plurality of cylinders 4. The structure is used to supply cooling water to several pressing mechanisms, accelerate the shaping and cooling of the hub, and improve the processing efficiency. Since the shaping and cooling of the hub requires a certain amount of time, the hub raw material is placed in several pressing mechanisms in turn, and then the formed hub is removed in turn according to the placement time sequence of the hub raw material, which improves the processing efficiency. Several pressing mechanisms are placed on a base 1, and cooling water and compression air can be supplied to the several pressing mechanisms through a cooling water supply mechanism and an air supply mechanism. Therefore, it is more convenient for workers to operate and manage, and further reduces the manufacturing cost of the equipment. The pressing is performed by the cylinder 4, so that the pressing consistency of each pressing process is higher, and the product quality is more stable.

[0031] like Figure 1 and 2 As shown, the specific installation positions of the lower mold 2 and the upper mold 3 are: the lower mold 2 is arranged on the top surface of the base 1, and the cylinder 4 is arranged above the upper mold 3 to drive the upper mold 3 to move up and down. In this way, the wheel hub raw material is placed on the lower mold 2, and then the upper mold 3 is driven by the cylinder 4 to move up and down, merged with the lower mold 2, and the wheel hub is pressed.

[0032] Further optimization is to ensure that the upper mold 2 and the cylinder 4 are more stable during processing, such as Figure 1 and 2 As shown, columns 5 are provided on both sides of several pressing mechanisms above the base 1, and both sides of the upper mold 3 are respectively clamped on the corresponding ring sides of the columns 5 by opening limit grooves, and crossbeams 6 are provided on the tops of several columns 5, and the cylinder 4 is provided on the crossbeams 6. In this way, the movement of the upper mold 3 is limited by the columns 5 provided on both sides to ensure the accuracy of the running trajectory of the upper mold 3, and the cylinder 4 is supported by the crossbeams 6 to make the work of the cylinder 4 more stable.

[0033] like Figure 2-Figure 4As shown, the air supply mechanism specifically includes a main air pipe 7, several bronchial pipes 8 and an air source 9. The main air pipe 7 is connected to the air source 9. One end of the several bronchial pipes 8 is connected to the main air pipe 7, and the other end is connected to the air inlet of the several cylinders 4, and the several bronchial pipes 8 are each provided with an air valve 10. In this way, compressed air is supplied to the main air pipe 17 through the air source 9, and compressed air is supplied to the corresponding cylinders 4 through the several bronchial pipes 8 respectively, and each bronchial pipe 8 is provided with an air valve 10, which is convenient for the operator to control whether any cylinder 4 is supplied with air, thereby further improving the convenience of management and operation.

[0034] like Figure 1 and Figure 5 As shown, in order to improve the efficiency of the press molding, cooling channels are provided in the lower mold 2 and the upper mold 3. By introducing cooling water into the lower mold 2 and the upper mold 3, the temperature of the wheel hub is quickly reduced, and the molding efficiency is improved. The cooling water supply mechanism specifically includes a chiller 11 and two cooling water circulation pipes 12 connected to the chiller 11. The two cooling water circulation pipes 12 are respectively connected to the cooling channels of several lower molds 2 and several upper molds 3. In this way, cooling water is continuously supplied to the cooling water circulation pipes 12 through the chiller 11, and the cooling water returns to the chiller 11 after passing through each lower mold 2 or upper mold 3, thereby realizing the recycling of cooling water. The chilled water cooling makes it fit the upper and lower tooling and completely finalizes, achieving the most ideal product effect.

[0035] Further optimization is that, in this embodiment, there are five pressing mechanisms. Since the product is manually placed in one of the pressing mechanisms after coming out of the injection molding machine, and the cylinder 4 presses down to maintain the pressing state, the molding cycle is about 5 minutes. Therefore, five pressing mechanisms are set, and the five pressing mechanisms are operated in turn, and so on. After the fifth pressing mechanism is placed in the wheel hub, the first pressing mechanism can take out the molded wheel hub and put in new wheel hub raw material, and the cycle is repeated.

[0036] In summary, when in use, the hub material to be pressed is placed between the lower mold 2 and the upper mold 3, and the air supply mechanism provides a power source for the operation of the cylinder 4 to drive the lower mold 2 and the upper mold 3 to be pressed. The cooling water supply mechanism is used to supply cooling water to several pressing mechanisms to accelerate the shaping and cooling of the hub and improve processing efficiency. Since the shaping and cooling of the hub requires a certain amount of time, the hub raw material is placed in several pressing mechanisms in turn, and then the formed hub is removed in turn according to the placement time sequence of the hub raw material, which improves processing efficiency. Several pressing mechanisms are placed on a base 1, and cooling water and compression air can be supplied to several pressing mechanisms through a cooling water supply mechanism and an air supply mechanism. Therefore, it is more convenient for workers to operate and manage, and further reduces the manufacturing cost of the equipment. The pressing is performed by the cylinder 4, so that the pressing consistency of each pressing process is high, and the product quality is more stable.

[0037] This specific embodiment is merely an explanation of the present invention and is not intended to limit the present invention. After reading this specification, those skilled in the art may make non-creative modifications to this embodiment as needed. However, as long as such modifications are within the scope of the claims of the present invention, they are protected by patent law.

Claims

1. A rapid pressing and cooling shaping tool, characterized in that: include: A base (1), a cooling water supply mechanism, and an air supply mechanism, wherein the base (1) is provided with a plurality of pressing mechanisms, and the plurality of pressing mechanisms are sequentially arranged in a straight line; The cooling water supply mechanism is used to supply cooling water to the plurality of pressing mechanisms; The pressing mechanism comprises a lower mold (2), an upper mold (3) and a cylinder (4); the upper mold (3) is suspended directly above the lower mold (2); and the cylinder (4) is used to drive the upper mold (3) and the lower mold (2) to press together; The air supply mechanism is used to supply compressed air to a plurality of cylinders (4).

2. The rapid pressing, cooling and shaping tool according to claim 1, characterized in that: The lower mold (2) is arranged on the top surface of the base (1).

3. The rapid pressing, cooling and shaping tool according to claim 2, characterized in that: The cylinder (4) is arranged above the upper mold (3) and is used to drive the upper mold (3) to perform lifting movements.

4. The rapid pressing, cooling and shaping tool according to claim 3, characterized in that: Columns (5) are provided on both sides of the plurality of pressing mechanisms above the base (1), and both sides of the upper mold (3) are respectively clamped on the corresponding ring sides of the columns (5) by providing limiting grooves.

5. The rapid pressing, cooling and shaping tool according to claim 4, characterized in that: A crossbeam (6) is provided on the top of the plurality of upright columns (5), and the cylinder (4) is provided on the crossbeam (6).

6. The rapid pressing, cooling and shaping tool according to claim 4, characterized in that: The air supply mechanism comprises a main air pipe (7), a plurality of bronchial pipes (8) and an air source (9); the main air pipe (7) is connected to the air source (9); one end of the plurality of bronchial pipes (8) is connected to the main air pipe (7), and the other end is connected to the air inlet of the plurality of cylinders (4).

7. The rapid pressing, cooling and shaping tool according to claim 6, characterized in that: Several of the bronchi (8) are provided with air valves (10).

8. The rapid pressing, cooling and shaping tool according to claim 1, characterized in that: Cooling channels are provided in both the lower mold (2) and the upper mold (3).

9. The rapid pressing, cooling and shaping tool according to claim 8, characterized in that: The cooling water supply mechanism comprises a chiller (11) and two cooling water circulation pipelines (12) both connected to the chiller (11); the two cooling water circulation pipelines (12) are respectively connected to the cooling channels of the plurality of lower molds (2) and the cooling channels of the plurality of upper molds (3).

10. The rapid pressing, cooling and shaping tool according to claim 1, characterized in that: There are five pressing mechanisms.

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