Novel cable material particle packaging device

By designing an automated cable material granule packaging device and using a mouth-opening motor and a weight scale to achieve simultaneous filling and weighing, the technical problem of the traditional method being unable to automatically synchronize the filling and weighing is solved, and the automated filling and weighing of cable material granules is achieved, thereby improving packaging efficiency.

CN223355956UActive Publication Date: 2025-09-19苏州盈创特种材料有限公司
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Patent Information

Application Number
CN202422948916.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2025-09-19
Estimated Expiration
2034-12-02

AI Technical Summary

Technical Problem

The filling and weighing of traditional cable material particles cannot be automatically synchronized, resulting in low packaging efficiency.

Method used

A new type of cable material granule packaging device was designed. The opening motor was used to drive the gear meshing transmission structure to realize the opening filling of the plastic packaging bag. The filling weight was measured by a weight scale. The centripetal and centrifugal motion of the opening rod was controlled by a controller to achieve synchronous filling and weighing.

Benefits of technology

The automatic filling and weighing of cable wire particles are realized, which reduces labor intensity and improves packaging efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a novel cable material particle packaging device, which relates to the field of cable material packaging and comprises a base, a support rod and a slider. A weight scale is installed on the inner side face of the base, a stand column is welded to the upper side face of the base, a top plate is welded to the top end of the stand column, a spring is welded to the lower side face of the top plate, a sliding plate frame is welded to the bottom end of the spring, a supporting plate is welded to the front side face of the sliding plate frame, and a pushing and pressing disc is rotationally connected to the upper side face of the supporting plate. A mouth opening motor is mounted on the lower side surface of the supporting plate; a gear is mounted on a motor shaft of the mouth opening motor; the supporting rod is in sliding connection with the supporting plate; an electric heating pressing plate is installed on the front side face of the sliding block. Through the arrangement of a gear, a pushing and pressing disc, a supporting plate, a weight scale and a supporting rod, automatic control over the filling weight in the particle filling process is achieved, the cable particle packaging efficiency is improved, and the problem that due to the fact that traditional cable material particle filling and weighing cannot be automatically and synchronously conducted, the packaging work efficiency is low is solved.
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Description

Technical Field

[0001] The utility model belongs to the field of cable material packaging, and more specifically, particularly relates to a novel cable material particle packaging device. Background Art

[0002] Cable material pellets are a type of polyvinyl chloride-based resin material, prepared by adding inorganic fillers such as stabilizers and plasticizers, followed by mixing, extrusion, and cutting. Currently, the cable material production process includes kneading, internal mixing, open mixing, cooling, pelletizing, and packaging. During the packaging of cable material pellets, to ensure packaging standards, workers are required to pre-weigh the filling weight of the cable material pellets, then fill the specified weight of cable material pellets into plastic bags, and finally seal the bags with a sealing machine. Traditionally, the weighing, filling, and sealing of cable material pellets are all performed manually, making it impossible to directly fill the cable material pellets during the weighing process, which significantly reduces packaging efficiency. Utility Model Content

[0003] In order to solve the above technical problems, the utility model provides a novel cable material particle packaging device to solve the problem that the traditional cable material particle filling and weighing cannot be automatically synchronized, resulting in low packaging efficiency.

[0004] The cam is provided with a support plate, and the upper side of the support plate is rotatably connected to the push plate; it also includes a base, a support rod and a slider; the left and right sides of the base are welded with a vertical frame, the right side of the vertical frame is connected to a clamping motor by bolts, a bidirectional threaded rod is installed on the motor shaft of the clamping motor, a weight scale is installed on the inner side of the base upper side near the rear end of the base upper side. The upper side of the base is welded with a column, the top of the column is welded with a top plate, the lower side of the top plate is welded with a spring, the bottom end of the spring is welded with a slide frame, the front side of the slide frame is welded with a support plate, the lower side of the support plate is installed with a support motor, and a gear is installed on the motor shaft of the support motor; the support rod is slidably connected to the support plate; the front side of the slider is installed with an electric heating pressing plate; the controller is connected to the support motor by a wire, the controller is connected to the weight scale by a wire, the controller is connected to the clamping motor by a wire, and the controller is connected to the electric heating pressing plate by a wire.

[0005] In at least some embodiments, the number of the support rods is four groups, and the support rods are distributed in a circular array around the vertical center axis of the injection hopper. A ring plate is provided on the top of the support rod, and the lower side of the ring plate is attached to the upper side of the push plate. The outer side of the support rod is provided with square protrusions and fan-shaped flat plates from top to bottom, and the upper side of the fan-shaped flat plate of the support rod is level with the discharge port at the bottom of the injection hopper.

[0006] In at least some embodiments, a boss is provided at the center of the support plate, and the outer side surface of the boss is rotatably connected to a push plate. A through hole is provided at the center of the support plate boss, and the injection hopper is inserted into the through hole of the push plate boss. Four groups of long through grooves are provided on the outer side of the support plate through hole, and the four groups of long through grooves of the support plate are distributed in a circular array around the vertical center axis of the support plate through hole, and the support rods are inserted into the long through grooves of the support plate.

[0007] In at least some embodiments, the push plate is a disc-shaped structure, the outer side of the push plate is surrounded by an external tooth structure, the gear is meshed and connected to the external tooth structure of the push plate, and the upper side of the push plate is provided with four groups of arc-shaped grooves that pass through the upper and lower sides, and the support rods are inserted into the arc-shaped grooves of the push plate.

[0008] In at least some embodiments, there are two groups of sliders, which are symmetrically distributed on the left and right sides. Each group of sliders is provided with a threaded hole structure that passes through the left and right sides. The positive threaded end of the outer side surface of the bidirectional threaded rod is engaged and connected in the threaded hole of the left slider, and the reverse threaded end of the outer side surface of the bidirectional threaded rod is engaged and connected in the threaded hole of the right slider. A protrusion is provided on the upper side of the slider.

[0009] In at least some embodiments, three groups of through holes are provided on the upper side of the skateboard frame near the rear end, and the three groups of columns are respectively inserted into the through holes of the skateboard frame. A convex plate is provided on the lower side of the skateboard frame near the front end, and the left and right sides of the convex plate are both inclined structures. The convex blocks of the two groups of sliders are respectively fitted on the two groups of inclined structures of the convex plate of the skateboard frame.

[0010] Compared with the prior art, the present invention has the following beneficial effects:

[0011] 1. In the utility model, the gear meshing transmission structure is formed by the opening motor driving the gear to mesh at the outer tooth structure of the push plate, so that the four sets of arc-shaped grooves of the push plate drive the support rod to move centrifugally along the long grooves of the support plate, thereby realizing the opening and filling of the plastic packaging bag, ensuring that the cable particles are stably scattered in the plastic packaging bag, avoiding manual opening operation, and reducing labor intensity.

[0012] 2. In the utility model, a weight scale is used to measure the weight of the cable granules filled in the plastic packaging bag, and a sensor inside the weight scale is used to send a weight data signal to the controller. The controller controls the opening motor to drive the fan-shaped flat plate structure on the outer side of the four groups of support rods to perform centripetal closing and centrifugal separation movements at the bottom of the filling hopper through a pushing plate, thereby realizing automatic control of the filling weight during the granule filling process, making the filling and weighing proceed synchronously, and greatly improving the packaging efficiency of the cable granules. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a structural diagram of the present utility model.

[0014] Figure 2 It is a rear side structural schematic diagram of the present utility model.

[0015] Figure 3 It is a schematic diagram of the structure of the utility model when viewed from the side.

[0016] Figure 4 It is a front view structural schematic diagram of the present utility model.

[0017] Figure 5 It is a structural schematic diagram of the left view of the present utility model.

[0018] Figure 6 It is a schematic diagram of the top structure of the utility model.

[0019] Figure 7 It is a rear view structural schematic diagram of the present utility model.

[0020] Figure numerals: 1. Filling hopper; 2. Top plate; 3. Column; 4. Bidirectional threaded rod; 5. Spring; 6. Slide frame; 7. Stand; 8. Base; 9. Controller; 10. Weight scale; 11. Support plate; 12. Gear; 13. Push plate; 14. Support rod; 15. Slider; 16. Electric heating plate; 17. Clamping motor; 18. Supporting motor. DETAILED DESCRIPTION

[0021] The following embodiments of the present invention are described in further detail with reference to the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0022] like Figure 1-Figure 7As shown, the utility model provides a new type of cable material particle packaging device, including a feeding hopper 1; a support plate 11 is welded to the outer side of the feeding hopper 1, and a push plate 13 is rotatably connected to the upper side of the support plate 11; it also includes a base 8, a support rod 14 and a slider 15; a stand 7 is welded to the left and right sides of the base 8, and a clamping motor 17 is connected to the right side of the stand 7 by bolts, and a bidirectional threaded rod 4 is installed on the motor shaft of the clamping motor 17, a weight scale 10 is installed on the inner side of the base 8, a controller 9 is installed on the upper side of the base 8 near the rear end, and a column 3 is welded to the upper side of the base 8. A top plate 2 is welded to the top, a spring 5 is welded to the lower side of the top plate 2, a slide frame 6 is welded to the bottom end of the spring 5, a support plate 11 is welded to the front side of the slide frame 6, a support motor 18 is installed on the lower side of the support plate 11, and a gear 12 is installed on the motor shaft of the support motor 18; the support rod 14 is slidably connected to the support plate 11; the front side of the slider 15 is installed with an electric heating press plate 16; the controller 9 is connected to the support motor 18 through a wire, the controller 9 is connected to the weight scale 10 through a wire, the controller 9 is connected to the clamping motor 17 through a wire, and the controller 9 is connected to the electric heating press plate 16 through a wire.

[0023] In the embodiment of the present disclosure, there are four groups of support rods 14, and the support rods 14 are distributed in a circular array around the vertical center axis of the injection hopper 1. A ring plate is provided on the top of the support rod 14, and the lower side of the ring plate is attached to the upper side of the push plate 13. The outer side of the support rod 14 is provided with square protrusions and fan-shaped flat plates from top to bottom. The upper side of the fan-shaped flat plate of the support rod 14 is flush with the discharge port at the bottom of the injection hopper 1. When the four groups of support rods 14 move centripetally, the fan-shaped flat plates of each group of support rods 14 are centripetally spliced ​​to block the discharge port of the injection hopper 1.

[0024] In the embodiment of the present disclosure, a boss is provided at the center position of the support plate 11, and the outer side surface of the boss is rotatably connected to the push plate 13. A through hole is provided at the center position of the boss of the support plate 11, and the injection hopper 1 is inserted into the through hole of the boss of the push plate 13. Four groups of long through grooves are provided on the outside of the through hole of the support plate 11, and the four groups of long through grooves are distributed in a circular array around the vertical center axis of the through hole of the support plate 11. The support rod 14 is inserted into the long through groove of the support plate 11, and the square convex structure on the outer side of the support rod 14 fits on the groove wall of the long through groove of the support plate 11. The four groups of support rods 14 move directionally and stably along the four groups of long through grooves of the support plate 11 respectively.

[0025] In the embodiment of the present disclosure, the pushing plate 13 is a disc-shaped structure, and the outer side surface of the pushing plate 13 is surrounded by an external tooth structure. The gear 12 is meshed and connected to the external tooth structure of the pushing plate 13. The upper side surface of the pushing plate 13 is provided with four groups of arc-shaped grooves that pass through the upper and lower sides. The support rod 14 is inserted into the arc-shaped grooves of the pushing plate 13. The support motor 18 drives the pushing plate 13 to rotate through the gear 12, so that the four groups of arc-shaped grooves of the pushing plate 13 push the support rod 14 along the four groups of long grooves of the support plate 11 to perform synchronous inward centripetal movement or synchronous outward centrifugal movement, thereby completing the support rod 14 to support the opening of the plastic packaging bag.

[0026] In the embodiment of the present disclosure, there are two groups of sliders 15, and the sliders 15 are symmetrically distributed on the left and right. Each group of sliders 15 is provided with a threaded through-hole structure that passes through the left and right. The positive threaded end of the outer side surface of the bidirectional threaded rod 4 is engaged and connected in the threaded through-hole of the left slider 15, and the reverse threaded end of the outer side surface of the bidirectional threaded rod 4 is engaged and connected in the threaded through-hole of the right slider 15. During the rotation of the bidirectional threaded rod 4, the two groups of sliders 15 are driven to move left and right in opposite directions, so that the two groups of sliders 15 drive the electric heating pressure plate 16 installed on the front side to close in opposite directions, and the plastic packaging bag is squeezed between the two groups of sliders 15 to complete the hot melt sealing operation of the plastic packaging bag. A protrusion is provided on the upper side of the slider 15.

[0027] In the embodiment of the present disclosure, three groups of through holes are provided on the upper side of the skateboard frame 6 near the rear end, and the three groups of columns 3 are respectively inserted into the through holes of the skateboard frame 6. The skateboard frame 6 moves vertically along the columns 3. A convex plate is provided on the lower side of the skateboard frame 6 near the front end. The left and right sides of the convex plate are both inclined structures. The convex blocks of the two groups of sliders 15 are respectively fitted on the two groups of inclined structures of the convex plates of the skateboard frame 6. During the process of the sliders 15 moving towards each other and closing, the convex blocks of the sliders 15 push the inclined structures of the convex plates of the skateboard frame 6, so that the skateboard frame 6 moves upward along the columns 3, and the skateboard frame 6 drives the support rods 14 inserted on the support plate 11 to detach from the plastic packaging bag.

[0028] The specific usage and function of this embodiment are as follows:

[0029] The utility model is used for packaging cable granular materials. When the plastic packaging bag is placed on the upper side of the weight scale 10, the upper opening of the plastic packaging bag is surrounded by the outer side of the four groups of support rods 14. Then the controller 9 controls the opening motor 18 to drive the gear 12 to rotate, and the gear 12 drives the push plate 13 engaged with the outer side to rotate. During the rotation of the push plate 13, the four groups of arc-shaped grooves of the push plate 13 drive the four groups of support rods 14 to move centrifugally along the four groups of long grooves of the support plate 11. The four groups of support rods 14 support the outer side of the plastic packaging bag from the inner side of the opening to the outside. Open, pour the cable granules into the filling hopper 1, and the cable granules are poured into the plastic packaging bag from the discharge port at the bottom of the filling hopper 1. At this time, the weight scale 10 measures the filling weight of the granules in the plastic packaging bag. When the filling weight reaches the specified standard, the sensor of the weight scale 10 sends a weight data signal to the controller 9, and the controller 9 controls the opening motor 18 to drive the push plate 13 engaged with the outer side of the gear 12 to reverse, and the push plate 13 pushes the four groups of support rods 14 again to move centripetally along the four groups of long slots of the support plate 11 until the four groups of support rods 14 The fan-shaped flat plate on the outer side is closed centripetally. At this time, the fan-shaped flat plate blocks the discharge port on the lower side of the hopper 1. The controller 9 controls the clamping motor 17 to drive the bidirectional threaded rod 4 to rotate. Since the positive thread end and the reverse thread end on the outer side of the bidirectional threaded rod 4 are respectively engaged with the threaded through holes of the two sets of sliders 15, the bidirectional threaded rod 4 drives the two sets of sliders 15 to move left and right along the stand 7. The convex blocks on the upper sides of the two sets of sliders 15 push the inclined structure of the convex plate on the lower side of the slide frame 6. The slide frame 6 drives the support plate 11 welded to the front side along the column 3. The two sets of sliders 15 drive the two sets of electric heating press plates 16 to close toward each other, and the upper opening of the plastic packaging bag is closed and clamped between the two sets of electric heating press plates 16. The controller 9 controls the electric heating press plates 16 to generate heat, and the electric heating press plates 16 melt the plastic packaging bag for extrusion and bonding to complete the sealing operation of the plastic packaging bag. Then the plastic packaging bag clamping motor 17 rotates in the opposite direction, and the electric heating press plates 16 separate from the plastic packaging bag. The plastic packaging bag containing the cable wire particles can be removed from the weight scale 10.

[0030] All of the above components are installed, connected, or configured using common mechanical methods, such as welding, threaded connections, and screw connections. The specific structures, models, and coefficients of all components are proprietary technologies, and any method that can achieve a beneficial effect may be implemented. The controller 9, electric heating platen 16, clamping motor 17, and opening motor 18 used are all commonly available components on the market. Upon purchase, they can be connected and used simply by following the included instruction manual, so further details will not be given here.

[0031] The technical solution of the present invention is not limited to the scope of the embodiments of the present invention, and the technical contents not described in detail in the present invention are all well-known technologies.

Claims

1. A novel cable material granule packaging device, comprising a hopper (1); a support plate (11) is welded to the outer side of the hopper (1); a push plate (13) is rotatably connected to the upper side of the support plate (11); and the device is characterized in that: The utility model also includes a base (8), a support rod (14) and a slider (15); a stand (7) is welded on the left side and the right side of the base (8); a clamping motor (17) is connected to the right side of the stand (7) by bolts; a bidirectional threaded rod (4) is installed on the motor shaft of the clamping motor (17); a weight scale (10) is installed on the inner side of the base (8); a controller (9) is installed near the rear end of the upper side of the base (8); a column (3) is welded on the upper side of the base (8); a top plate (2) is welded on the top of the column (3); a spring (5) is welded on the lower side of the top plate (2); and the bottom end of the spring (5) is welded on the lower side. A slide frame (6) is connected, a support plate (11) is welded to the front side of the slide frame (6), a support motor (18) is installed on the lower side of the support plate (11), and a gear (12) is installed on the motor shaft of the support motor (18); the support rod (14) is slidably connected to the support plate (11); an electric heating plate (16) is installed on the front side of the slider (15); the controller (9) is connected to the support motor (18) through a wire, the controller (9) is connected to the weight scale (10) through a wire, the controller (9) is connected to the clamping motor (17) through a wire, and the controller (9) is connected to the electric heating plate (16) through a wire.

2. A novel cable material particle packaging device as claimed in claim 1, characterized in that: The number of the support rods (14) is four groups, and the support rods (14) are distributed in a circular array around the vertical central axis of the injection hopper (1). A ring plate is provided at the top of the support rod (14), and the lower side of the ring plate is attached to the upper side of the push plate (13). The outer side of the support rod (14) is provided with square protrusions and fan-shaped flat plates from top to bottom, and the upper side of the fan-shaped flat plate of the support rod (14) is flush with the discharge port at the bottom of the injection hopper (1).

3. A novel cable material particle packaging device as claimed in claim 1, characterized in that: A boss is provided at the center of the support plate (11), and a push plate (13) is rotatably connected to the outer side of the boss. A through hole is provided at the center of the boss of the support plate (11), and the injection hopper (1) is inserted into the through hole of the boss of the push plate (13). Four groups of long through grooves are provided on the outer side of the through hole of the support plate (11), and the four groups of long through grooves of the support plate (11) are distributed in a circular array around the vertical center axis of the through hole of the support plate (11). The support rod (14) is inserted into the long through groove of the support plate (11).

4. A novel cable material particle packaging device as claimed in claim 1, characterized in that: The push plate (13) is a disc-shaped structure. An outer tooth structure is provided around the outer side surface of the push plate (13). The gear (12) is meshed and connected to the outer tooth structure of the push plate (13). The upper side surface of the push plate (13) is provided with four groups of arc-shaped through grooves that pass through from top to bottom. The support rod (14) is inserted into the arc-shaped through grooves of the push plate (13).

5. A novel cable material particle packaging device as claimed in claim 1, characterized in that: The number of the sliders (15) is two groups, and the sliders (15) are symmetrically distributed on the left and right. Each group of sliders (15) is provided with a threaded through-hole structure that passes through the left and right. The positive threaded end of the outer side surface of the bidirectional threaded rod (4) is engaged with the threaded through-hole of the left slider (15), and the reverse threaded end of the outer side surface of the bidirectional threaded rod (4) is engaged with the threaded through-hole of the right slider (15). The upper side surface of the slider (15) is provided with a protrusion.

6. A novel cable material particle packaging device as claimed in claim 1, characterized in that: The upper side of the slide frame (6) is provided with three groups of through holes near the rear end, and the three groups of columns (3) are respectively inserted into the through holes of the slide frame (6). The lower side of the slide frame (6) is provided with a convex plate near the front end, and the left and right sides of the convex plate are both inclined structures. The convex blocks of the two groups of sliders (15) are respectively fitted on the two groups of inclined structures of the convex plate of the slide frame (6).