Gabion net production device

Abstract

The utility model relates to the technical field of gabion net production, in particular to a gabion net production device which is convenient to disassemble and assemble, improves working efficiency and enhances practicability. Comprising a workbench, a dismounting mechanism comprises a screw roller, a first supporting plate is fixedly installed on the workbench, a first through hole is formed in the workbench, an electric cylinder is fixedly installed in the first through hole, a second supporting plate is fixedly installed at the output end of the electric cylinder, first supporting rods are rotationally installed on the first supporting plate and the second supporting plate correspondingly, and inserting grooves are formed in the inner ends of the two first supporting rods correspondingly; the two ends of the screw roller are fixedly provided with inserting blocks, the two inserting blocks are clamped with the two inserting grooves correspondingly, the two first supporting rods are fixedly provided with reinforcing rings correspondingly, the first supporting plate is fixedly provided with a supporting plate, the supporting plate is fixedly provided with a motor, the output end of the motor is fixedly connected with one of the first supporting rods, and the conveying mechanism is installed on the workbench. And the tensioning mechanism is installed on the workbench and used for tensioning the silk threads.

Description

Technical Field

[0001] The utility model relates to the technical field of gabion net production, in particular to a gabion net production device. Background Art

[0002] Wire mesh is a very important product in industry and life. It is also called gabion mesh. After the gabion mesh is woven, it is made into a mesh cage and filled with gravel for use in coastal and river bank slope protection. The product is made of high-strength polyester wire. Compared with the traditional galvanized wire and plastic-coated wire, it has light weight, high corrosion resistance, acid and alkali resistance and other properties, and can be used for a long time in many harsh environments.

[0003] For example, the utility model patent with Chinese patent publication number CN216786411U discloses a wire feeding device for gabion mesh production and its working method, including a rear wire feeding unit, a front wire feeding unit and a guide unit; the utility model supplies the first wire provided by the rear wire feeding roller of the rear wire feeding unit to the upper semicircular winding block, and the front wire feeding roller supplies the second wire to the first lower semicircular winding block and the second lower semicircular winding block. Since the guide unit can switch the first wire between the two adjacent front wire feeding rollers, this switching movement corresponds to the staggered cooperation between the upper semicircular winding block and the first lower semicircular winding block and the second lower semicircular winding block. When the upper semicircular winding block and the lower semicircular winding block are combined to form a circular structure and rotate, the front wire feeding roller corresponding to the wire feeding rotates at the same time to form a matching pre-twisted state, thereby providing a very good pre-wire feeding and pre-twisting device structure, thereby ensuring the stability of wire feeding.

[0004] However, it was found during use of the above device that the wire on the surface of the current wire roller will be used up when in use, and then the wire roller needs to be replaced. However, the device does not provide a better replacement device, so it is necessary to design a gabion mesh production device. Utility Model Content

[0005] (1) Technical problems solved

[0006] In order to solve the above technical problems, the utility model provides a gabion net production device which is easy to disassemble and assemble, improves work efficiency and enhances practicality.

[0007] (2) Technical solution

[0008] To achieve the above-mentioned objectives, the present application provides the following technical solutions: a gabion mesh production device, comprising a workbench, the disassembly and assembly mechanism comprising a wire roller, a first support plate fixedly mounted on the workbench, a first through hole provided on the workbench, an electric cylinder fixedly mounted in the first through hole, a second support plate fixedly mounted on the output end of the electric cylinder, first support rods rotatably mounted on both the first support plate and the second support plate, slots provided at the inner ends of the two first support rods, plug blocks fixedly mounted at both ends of the wire roller, the two plug blocks are respectively clamped in the two slots, reinforcement rings are fixedly mounted on the two first support rods, a support plate fixedly mounted on the first support plate, a motor fixedly mounted on the support plate, the output end of the motor is fixedly connected to one of the first support rods, the conveying mechanism is mounted on the workbench for conveying the wire on the wire roller, the tensioning mechanism is mounted on the workbench for tensioning the wire, and the supporting mechanism is mounted on the workbench for supporting the wire roller.

[0009] By adopting the above technical solution, the electric cylinder is started, and the electric cylinder drives the second support plate to move away from the first support plate, so that the first support rod on the second support plate is separated from one end of the silk roller, the limit on the silk roller is released, and the plug at the other end of the silk roller is pulled out of the slot, so that the silk roller is removed, and the new silk roller is supported by the support mechanism, and then the plug at one end of the new silk roller is inserted into the slot of the first support rod on the first support plate, and then the electric cylinder is started. The electric cylinder pushes the second support plate, and the first support rod on the second support plate is clamped with the plug at the other end of the new silk roller to limit the new silk roller, so that the silk roller can be quickly replaced. This process realizes the process of easy disassembly and assembly, improves work efficiency, and thus enhances practicality.

[0010] Preferably, the conveying mechanism includes two third support plates, both of which are fixedly mounted on the workbench, two second support rods that pass through the other third support plate are rotatably mounted on one of the third support plates, gears are fixedly mounted on the two second support rods, the two gears are meshed, a synchronous wheel is provided on one of the first support rods and the second support rod, the two synchronous wheels are driven by a synchronous belt, and wire guide rings are fixedly mounted on the two second support rods.

[0011] By adopting the above technical solution, the motor is started. On the one hand, the motor drives the wire roller to rotate through the first support rod, and on the other hand, it drives one of the second support rods to rotate through the synchronous wheel. The two second support rods drive the two wire guide rings to rotate through the engagement of gears, thereby transporting the wire output from the wire roller, thereby improving practicality.

[0012] Preferably, the tensioning mechanism includes a U-shaped plate, which is fixedly mounted on the workbench, a square rod is slidably mounted on the U-shaped plate, a limit plate is fixedly mounted on the top of the square rod, a base plate is fixedly mounted on the bottom of the square rod, a spring is mounted on the square rod, and a guide wheel is fixedly mounted on the bottom of the base plate.

[0013] By adopting the above technical solution, the wire is passed through the bottom of the guide wheel, and the spring force will press the wire tightly, making it in a taut state, thereby improving practicality.

[0014] Preferably, a guide plate is fixedly mounted on the workbench, and a guide hole is provided on the guide plate.

[0015] By adopting the above technical solution, the silk thread passes through the guide hole, and the silk thread output from the silk roller can be guided, thereby improving practicality.

[0016] Preferably, the support mechanism includes two fourth support plates, both of which are fixedly mounted on the workbench, both of which are provided with rotation grooves, and a plurality of rollers are rotatably mounted in both of the rotation grooves.

[0017] By adopting the above technical solution, both ends of the wire roller are in contact with multiple rollers respectively, which can support the wire roller and thus improve safety.

[0018] (3) Beneficial effects

[0019] Compared with the prior art, this application provides a gabion production device with the following beneficial effects:

[0020] Start the electric cylinder, which drives the second support plate to move away from the first support plate, so that the first support rod on the second support plate is separated from one end of the silk roller, the limit on the silk roller is released, and the plug at the other end of the silk roller is pulled out of the slot, so that the silk roller is removed, and the new silk roller is supported by the supporting mechanism. Then, the plug at one end of the new silk roller is inserted into the slot of the first support rod on the first support plate, and then the electric cylinder is started. The electric cylinder pushes the second support plate, and the first support rod on the second support plate is clamped with the plug at the other end of the new silk roller to limit the new silk roller, so that the silk roller can be quickly replaced. This process realizes the convenience of disassembly and assembly, improves work efficiency, and thus enhances practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the shaft side structure of the utility model;

[0022] Figure 2 This is a schematic diagram of the axial side cross-sectional structure of the utility model;

[0023] Figure 3 This is a schematic structural diagram of the connection between the wire roller and the plug block of the utility model;

[0024] Figure 4 This utility model Figure 2 Schematic diagram of the enlarged structure of A in the figure.

[0025] Markings in the accompanying drawings: 1. workbench; 2. wire roller; 3. first support plate; 4. electric cylinder; 5. second support plate; 6. first support rod; 7. insert block; 8. reinforcement ring; 9. support plate; 10. motor; 11. third support plate; 12. second support rod; 13. gear; 14. synchronous wheel; 15. wire guide ring; 16. U-shaped plate; 17. square rod; 18. limit plate; 19. bottom plate; 20. spring; 21. guide wheel; 22. guide plate; 23. fourth support plate; 24. roller. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments.

[0027] Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making any creative work shall fall within the scope of protection of this application.

[0028] Example 1

[0029] See also Figures 1-4 A gabion production device includes a workbench 1, a disassembly and assembly mechanism includes a wire roller 2, a first support plate 3 is fixedly installed on the workbench 1, a first through hole is opened on the workbench 1, an electric cylinder 4 is fixedly installed in the first through hole, and a second support plate 5 is fixedly installed on the output end of the electric cylinder 4, and a first support rod 6 is rotatably installed on the first support plate 3 and the second support plate 5, and a slot is opened at the inner end of the two first support rods 6, and an insertion block 7 is fixedly installed at both ends of the wire roller 2, and the two insertion blocks 7 are respectively clamped with the two slots, and a reinforcement ring 8 is fixedly installed on the two first support rods 6, a supporting plate 9 is fixedly installed on the first support plate 3, and a motor 10 is fixedly installed on the supporting plate 9, and the output end of the motor 10 is fixedly connected to one of the first support rods 6, the conveying mechanism is installed on the workbench 1, and is used for conveying the wire on the wire roller 2, and the tensioning mechanism is installed on the workbench 1 When the wire rope is tightened, the first support rod 6 on the second support plate 5 is clamped with the plug block 7 at the other end of the wire rope 2, thereby removing the wire rope 2 and supporting the new wire rope 2 through the supporting mechanism. Then, the plug block 7 at one end of the new wire rope 2 is inserted into the slot of the first support rod 6 on the first support plate 3, and then the electric cylinder 4 is started. The electric cylinder 4 pushes the second support plate 5, and the first support rod 6 on the second support plate 5 is clamped with the plug block 7 at the other end of the new wire rope 2 to limit the new wire rope 2, thereby quickly replacing the wire rope 2.

[0030] See also Figure 1 The conveying mechanism includes two third support plates 11, and the two third support plates 11 are fixedly mounted on the workbench 1. Two second support rods 12 that pass through the other third support plate 11 are rotatably mounted on one of the third support plates 11. Gears 13 are fixedly mounted on the two second support rods 12. The two gears 13 are meshed. A synchronous wheel 14 is provided on one of the first support rods 6 and the second support rod 12. The two synchronous wheels 14 are driven by a synchronous belt. A wire guide ring 15 is fixedly mounted on the two second support rods 12. The motor 10 is started. This motor 10 is a well-known device purchased directly on the market by a person skilled in the art. Equipment, here we just use it, and have not made any structural and functional improvements to it, so we will not go into details here, and the motor 10 is provided with a control switch that matches it. The installation position of the control switch is selected according to actual use requirements, which is convenient for the operator to operate and control. On the one hand, the motor 10 drives the silk roller 2 to rotate through the first support rod 6, and on the other hand, drives one of the second support rods 12 to rotate through the synchronous wheel 14. The two second support rods 12 drive the two wire guide rings 15 to rotate through the engagement of the gear 13, so as to transport the silk thread output from the silk roller 2, thereby improving practicality.

[0031] See also Figure 1 、 Figure 2 and Figure 4 The tensioning mechanism includes a U-shaped plate 16, which is fixedly mounted on the workbench 1, and a square rod 17 is slidably mounted on the U-shaped plate 16. A limit plate 18 is fixedly mounted on the top of the square rod 17, and a bottom plate 19 is fixedly mounted on the bottom of the square rod 17. A spring 20 is mounted on the square rod 17, and a guide wheel 21 is fixedly mounted on the bottom of the bottom plate 19. When the wire passes under the guide wheel 21, the elastic force of the spring 20 will tighten the wire, making it in a tensioned state, thereby improving practicality.

[0032] See also Figure 1 and Figure 2 A guide plate 22 is fixedly mounted on the workbench 1. A guide hole is provided on the guide plate 22. The wire passes through the guide hole and can guide the wire output from the wire roller 2, thereby improving practicality.

[0033] See also Figure 1 and Figure 2 The supporting mechanism includes two fourth support plates 23, both of which are fixedly mounted on the workbench 1. Both of the fourth support plates 23 are provided with a rotating groove, and multiple rollers 24 are rotatably installed in the two rotating grooves. The two ends of the wire roller 2 are respectively in contact with the multiple rollers 24, which can support the wire roller 2, thereby improving safety.

[0034] Example 2

[0035] See also Figures 1-4, a gabion production device includes a workbench 1, a disassembly and assembly mechanism includes a wire roller 2, a first support plate 3 is fixedly installed on the workbench 1, a first through hole is opened on the workbench 1, an electric cylinder 4 is fixedly installed in the first through hole, a second support plate 5 is fixedly installed on the output end of the electric cylinder 4, and a first support rod 6 is rotatably installed on the first support plate 3 and the second support plate 5, and a slot is opened at the inner end of the two first support rods 6, and an insertion block 7 is fixedly installed at both ends of the wire roller 2, and the two insertion blocks 7 are respectively clamped with the two slots, and a reinforcement ring 8 is fixedly installed on the two first support rods 6, a supporting plate 9 is fixedly installed on the first support plate 3, and a motor 10 is fixedly installed on the supporting plate 9, and the output end of the motor 10 is fixedly connected to one of the first support rods 6, and the conveying mechanism includes two third support plates 11, two third support plates 12, and two third support plates 13. The three support plates 11 are all fixedly mounted on the workbench 1, and two second support rods 12 that pass through the other third support plate 11 are rotatably mounted on one of the third support plates 11, and gears 13 are fixedly mounted on the two second support rods 12, and the two gears 13 are meshed. A synchronous wheel 14 is provided on one of the first support rods 6 and the second support rod 12, and the two synchronous wheels 14 are driven by a synchronous belt. A wire guide ring 15 is fixedly mounted on the two second support rods 12, and the motor 10 is started. On the one hand, the motor 10 drives the silk roller 2 to rotate through the first support rod 6, and on the other hand, it drives one of the second support rods 12 to rotate through the synchronous wheel 14. The two second support rods 12 drive the two wire guide rings 15 to rotate through the meshing of the gears 13, so as to transport the silk thread output from the silk roller 2, and tighten the mechanism. It includes a U-shaped plate 16, which is fixedly mounted on the workbench 1, and a square rod 17 is slidably mounted on the U-shaped plate 16. A limit plate 18 is fixedly mounted on the top of the square rod 17, and a bottom plate 19 is fixedly mounted on the bottom of the square rod 17. A spring 20 is mounted on the square rod 17, and a guide wheel 21 is fixedly mounted on the bottom of the bottom plate 19. When the wire passes under the guide wheel 21, the elastic force of the spring 20 will tighten the wire and put it in a tensioned state. The supporting mechanism includes two fourth support plates 23, which are both fixedly mounted on the workbench 1. A rotating groove is provided on the two fourth support plates 23, and a plurality of rollers 24 are rotatably mounted in the two rotating grooves. The two ends of the wire roller 2 are respectively in contact with the plurality of rollers 24, which can support the wire roller 2. A guide plate is fixedly mounted on the workbench 1 22. A guide hole is provided on the guide plate 22. The wire passes through the guide hole to guide the wire output from the wire roller 2. The electric cylinder 4 is started. The electric cylinder 4 drives the second support plate 5 to move away from the first support plate 3, so that the first support rod 6 on the second support plate 5 is separated from one end of the wire roller 2, and the limit on the wire roller 2 is released. The plug-in block 7 at the other end of the wire roller 2 is pulled out of the slot, so that the wire roller 2 is removed, and the new wire roller 2 is placed on the two fourth support plates 23. Then, the plug-in block 7 at one end of the new wire roller 2 is inserted into the slot of the first support rod 6 on the first support plate 3. Then, the electric cylinder 4 is started. The electric cylinder 4 pushes the second support plate 5, and the first support rod 6 on the second support plate 5 is clamped with the plug-in block 7 at the other end of the new wire roller 2 to limit the new wire roller 2, so that the wire roller 2 can be quickly replaced.This process makes disassembly and assembly easier, improves work efficiency, and thus enhances practicality.

[0036] The utility model relates to a gabion mesh production device. When the utility model is in operation, the electric cylinder 4 is started, and the electric cylinder 4 drives the second support plate 5 to move away from the first support plate 3, so that the first support rod 6 on the second support plate 5 is separated from one end of the wire roller 2, the limit on the wire roller 2 is released, and the plug block 7 at the other end of the wire roller 2 is pulled out of the slot, so that the wire roller 2 is removed, and the new wire roller 2 is placed on the two fourth support plates 23, and then the plug block 7 at one end of the new wire roller 2 is first inserted into the slot of the first support rod 6 on the first support plate 3, and then the electric cylinder 4 is started. The electric cylinder 4 pushes the second support plate 5, and the first support rod 6 on the second support plate 5 is clamped with the plug block 7 at the other end of the new wire roller 2, so as to limit the new wire roller 2, thereby quickly replacing the wire roller 2. This process realizes a process that is easy to disassemble and assemble.

[0037] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A gabion production device, comprising a workbench (1), characterized in that , also includes: The disassembly and assembly mechanism comprises a wire roller (2), a first support plate (3) fixedly mounted on a workbench (1), a first through hole provided on the workbench (1), an electric cylinder (4) fixedly mounted in the first through hole, a second support plate (5) fixedly mounted on the output end of the electric cylinder (4), first support rods (6) rotatably mounted on both the first support plate (3) and the second support plate (5), slots provided at the inner ends of the two first support rods (6), plug blocks (7) fixedly mounted on both ends of the wire roller (2), the two plug blocks (7) respectively clamped in the two slots, reinforcement rings (8) fixedly mounted on the two first support rods (6), a support plate (9) fixedly mounted on the first support plate (3), a motor (10) fixedly mounted on the support plate (9), and an output end of the motor (10) fixedly connected to one of the first support rods (6); A conveying mechanism, the conveying mechanism being mounted on a workbench (1) and being used for conveying the silk thread on a silk roller (2); A tensioning mechanism, which is mounted on a workbench (1) and is used to tension the thread; A supporting mechanism is installed on a workbench (1) and is used to support a wire roller (2).

2. A gabion production device according to claim 1, characterized in that: The conveying mechanism comprises two third support plates (11), both of which are fixedly mounted on the workbench (1), two second support rods (12) which pass through the other third support plate (11) are rotatably mounted on one of the third support plates (11), and gears (13) are fixedly mounted on the two second support rods (12), the two gears (13) are meshed, and a synchronous wheel (14) is provided on one of the first support rods (6) and the second support rod (12), and the two synchronous wheels (14) are driven by a synchronous belt, and a wire guide ring (15) is fixedly mounted on the two second support rods (12).

3. A gabion production device according to claim 2, characterized in that: The tensioning mechanism comprises a U-shaped plate (16), the U-shaped plate (16) is fixedly mounted on the workbench (1), a square rod (17) is slidably mounted on the U-shaped plate (16), a limit plate (18) is fixedly mounted on the top end of the square rod (17), a bottom plate (19) is fixedly mounted on the bottom end of the square rod (17), a spring (20) is sleeved on the square rod (17), and a guide wheel (21) is fixedly mounted on the bottom end of the bottom plate (19).

4. A gabion production device according to claim 3, characterized in that: A guide plate (22) is fixedly mounted on the workbench (1), and a guide hole is provided on the guide plate (22).

5. The gabion production device according to claim 4, characterized in that: The support mechanism comprises two fourth support plates (23), both of which are fixedly mounted on the workbench (1), and both of which are provided with rotation grooves, in which a plurality of rollers (24) are rotatably mounted.

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