Cutting tool for line maintenance and reconstruction

By designing a cutting tool with an adjustable handle height, the operating difficulties and fatigue problems caused by height inadaptability of existing tools are solved, the tool can be flexibly adapted to the needs of different users, and the operating convenience and safety are improved.

CN223358030UActive Publication Date: 2025-09-19FUXIN MINING (GROUP) CO LTD TRANSPORT DEPARTMENT
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Patent Information

Application Number
CN202422824210.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-20
Publication Date
2025-09-19
Estimated Expiration
2034-11-20

AI Technical Summary

Technical Problem

Existing cutting tools are not convenient for adjusting the handle height according to the user's height, which causes the operator to bend over or stretch their arms, increasing the difficulty and fatigue of the cutting work.

Method used

A cutting tool with an adjustable handle height is designed. The handle can be raised and lowered through a threaded tube and threaded rod structure. Combined with the design of a limit tube and a connecting plate, the handle's strength and anti-slip effect are enhanced, and an anti-slip sleeve is provided to improve the grip.

Benefits of technology

It realizes flexible adjustment according to the height of the user, and the handle has strong adaptability in height, which reduces the operator's fatigue and work difficulty, and improves the convenience and safety of operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cutting tool for line maintenance and reconstruction, which comprises a steel rail clamp, the left side of the steel rail clamp is rotatably connected with a rotating frame, and the rotating frame is fixedly connected with a handle mechanism; a transmission shell and a motor are fixedly connected to the top of the rotating frame, a controller is fixedly installed on the motor, a protective cover is fixedly connected to the front side of the transmission shell, and a cutting blade is rotationally connected into the protective cover. The cutting tool has the advantage that the height of the handle can be adjusted, and the problems that in the using process of an existing cutting tool, the using height of the handle is inconvenient to adjust according to the using height, if the handle is too high or too low, an operator is forced to bend down or unbend arms, and the difficulty and fatigue feeling of cutting work are increased are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of railway maintenance, in particular to a cutting tool for line maintenance and reconstruction. Background Art

[0002] Cutting tools used in railway line maintenance and reconstruction primarily refer to specialized equipment for cutting rails, often referred to as "rail cutters" or "rail saws." These tools are crucial in railway line maintenance and reconstruction, as they can be used for tasks such as replacing and repairing rails and laying new lines.

[0003] Cutting tools include those powered by internal combustion engines and those powered by electricity. Electric-powered cutting tools rely on electricity for greater cutting precision and efficiency. Cutting tools typically include a handle, which workers use to control the cutting tool, bringing the cutting blade close to and cutting the rail.

[0004] During use, it is not convenient to adjust the height of the handle of existing cutting tools according to the height of the user. If the handle is too high or too low, the operator will be forced to bend over or stretch his arms, which increases the difficulty and fatigue of the cutting work. Utility Model Content

[0005] The purpose of the utility model is to provide a cutting tool for line maintenance and modification, which has the advantage of adjusting the handle height, and solves the problem that the existing cutting tools are not convenient to adjust the height of the handle according to the height of the user during use. If the handle is too high or too low, the operator is forced to bend over or stretch his arms, which increases the difficulty and fatigue of the cutting work.

[0006] To achieve the above object, the utility model provides the following technical solution: a cutting tool for line maintenance and reconstruction, comprising a rail clamp, wherein the left side of the rail clamp is rotatably connected to a rotating frame, and a handle mechanism is fixedly connected to the rotating frame;

[0007] The top of the rotating frame is fixedly connected to a transmission housing and a motor, a controller is fixedly mounted on the motor, a protective cover is fixedly connected to the front side of the transmission housing, and a cutting blade is rotatably connected inside the protective cover;

[0008] The handle mechanism includes a grip, the front side of the bottom of the grip is rotatably connected to a threaded tube, the rear side of the bottom of the grip is fixedly connected to a limiting tube, the surface of the limiting tube is fixedly sleeved with a connecting plate, the surface of the threaded tube is rotatably connected to the connecting plate, the inside of the limiting tube is movably connected to a first bent rod, the inside of the threaded tube is threadedly connected to a threaded rod, the bottom of the threaded rod is fixedly connected to a fixing part, the fixing part is fixedly installed on the front side of the transmission housing, the bottom of the fixing part is fixedly connected to a second bent rod, the second bent rod and the first bent rod are fixedly connected to the front and rear sides of the rotating frame.

[0009] As a preferred cutting tool for line maintenance and reconstruction of the present invention, the right side of the rail clamp is threadedly connected with a fastening bolt.

[0010] As a preferred cutting tool for line maintenance and reconstruction of the present invention, the left end of the rotating frame is fixedly connected to the moving frame, and the front and rear ends of the moving frame are both rotatably connected to pulleys.

[0011] As a preferred cutting tool for line maintenance and modification of the present invention, the left and right sides of the inner cavity of the transmission housing are rotatably connected with a driving wheel and a driven wheel respectively, and the surfaces of the driving wheel and the driven wheel are connected with belts for transmission.

[0012] As a preferred cutting tool for line maintenance and reconstruction of the present invention, the output shaft of the motor is fixedly connected to the driving wheel, and the driven wheel is fixedly connected to the cutting blade via a rotating shaft.

[0013] As a preferred embodiment of the cutting tool for line maintenance and modification of the present invention, the fixed sleeve on the surface of the grip is provided with an anti-slip sleeve, and the anti-slip sleeve is made of rubber.

[0014] As a preferred cutting tool for line maintenance and modification of the present invention, a handle is fixedly connected to the surface of the threaded tube.

[0015] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0016] 1. The utility model controls the operation of the motor through a controller. The output shaft of the motor drives the driving wheel in the transmission housing to rotate. The driving wheel transmits power to the driven wheel through a belt, which in turn drives the cutting blade to rotate. When the cutting blade reaches a sufficient speed, the operator drives the rotating frame to rotate through the handle mechanism. The rotating frame rotates inside the rail clamp and drives the cutting blade to contact the rail, thereby achieving efficient cutting of the rail.

[0017] 2. The present invention can meet the needs of users of different heights by setting a handle mechanism, reducing the difficulty and fatigue of operation for users. The threaded tube is rotated by turning the handle, and the threaded tube rotates on the grip and the threaded rod, and moves vertically on the surface of the threaded rod to drive the grip to rise or fall. During the movement of the grip, the limiting tube is driven to slide on the surface of the first bent rod to limit the grip and prevent the grip from rotating. The connecting plate is movably sleeved on the surface of the threaded tube and can move synchronously with the limiting tube, thereby increasing the overall strength of the handle mechanism. The anti-slip sleeve can increase the friction of the grip surface, providing a better grip and anti-slip effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the structure of the utility model Figure 1 ;

[0019] Figure 2 This is a schematic diagram of the structure of the utility model Figure 2 ;

[0020] Figure 3 This is a schematic diagram of the handle structure of the utility model;

[0021] Figure 4 This is a cross-sectional view of the handle mechanism of the present utility model.

[0022] In the figure: 1. Rail clamp; 2. Rotating frame; 3. Handle mechanism; 301. Grip; 302. Anti-slip sleeve; 303. Limiting tube; 304. Connecting plate; 305. First curved rod; 306. Second curved rod; 307. Fixing piece; 308. Turning handle; 309. Threaded tube; 310. Threaded rod; 4. Fastening bolt; 5. Cutting blade; 6. Protective cover; 7. Pulley; 8. Moving frame; 9. Transmission housing; 10. Motor; 11. Controller; 12. Driving wheel; 13. Belt; 14. Driven wheel. DETAILED DESCRIPTION

[0023] See also Figures 1-4 A cutting tool for line maintenance and reconstruction includes a rail clamp 1, the left side of the rail clamp 1 is rotatably connected to a rotating frame 2, and the rotating frame 2 is fixedly connected to a handle mechanism 3.

[0024] Furthermore, a fastening bolt 4 is threadedly connected to the right side of the rail clamp 1 .

[0025] Furthermore, a transmission housing 9 and a motor 10 are fixedly connected to the top of the rotating frame 2, a controller 11 is fixedly mounted on the motor 10, a protective cover 6 is fixedly connected to the front side of the transmission housing 9, and a cutting blade 5 is rotatably connected inside the protective cover 6.

[0026] Furthermore, a driving wheel 12 and a driven wheel 14 are rotatably connected to the left and right sides of the inner cavity of the transmission housing 9 , respectively. The surfaces of the driving wheel 12 and the driven wheel 14 are transmission-connected with a belt 13 .

[0027] Furthermore, the output shaft of the motor 10 is fixedly connected to the driving wheel 12 , and the driven wheel 14 is fixedly connected to the cutting blade 5 via a rotating shaft.

[0028] Furthermore, the left end of the rotating frame 2 is fixedly connected to the moving frame 8, and the front and rear ends of the moving frame 8 are rotatably connected to the pulley 7.

[0029] Furthermore, the handle mechanism 3 includes a grip 301, the front side of the bottom of the grip 301 is rotatably connected to a threaded tube 309, the rear side of the bottom of the grip 301 is fixedly connected to a limiting tube 303, the surface of the limiting tube 303 is fixedly sleeved with a connecting plate 304, the surface of the threaded tube 309 is rotatably connected to the connecting plate 304, the inside of the limiting tube 303 is movably connected to a first bent rod 305, the inside of the threaded tube 309 is threadedly connected to a threaded rod 310, the bottom of the threaded rod 310 is fixedly connected to a fixing part 307, the fixing part 307 is fixedly installed on the front side of the transmission housing 9, the bottom of the fixing part 307 is fixedly connected to a second bent rod 306, the second bent rod 306 and the first bent rod 305 are fixedly connected to the front and rear sides of the rotating frame 2.

[0030] Furthermore, a limiting turntable is provided on the front side of the bottom of the handle 301, and a limiting annular groove is provided on the top of the threaded tube 309. The limiting turntable is located in the inner cavity of the limiting annular groove and is rotatably connected to the inner wall thereof.

[0031] Furthermore, an anti-slip cover 302 is fixed on the surface of the handle 301, and the anti-slip cover 302 is made of rubber.

[0032] Furthermore, a turning handle 308 is fixedly connected to the surface of the threaded tube 309 .

[0033] When cutting the rails of a railway line, the rail clamp 1 is fixed on the rail to be cut in advance, and the fastening bolt 4 is tightened during the fixing process to ensure that the rail clamp 1 is stably connected.

[0034] The height of the handle mechanism 3 is adjusted according to the height of the user. During the adjustment process, the threaded tube 309 is rotated by turning the handle 308. The threaded tube 309 rotates on the grip 301 and the threaded rod 310, and moves vertically on the surface of the threaded rod 310 to drive the grip 301 to rise or fall. During the movement of the grip 301, the limiting tube 303 is driven to slide on the surface of the first bent rod 305 to limit the grip 301 and prevent the grip 301 from rotating. The connecting plate 304 is movably sleeved on the surface of the threaded tube 309 and can move synchronously with the limiting tube 303 to increase the overall strength of the handle mechanism 3. The anti-slip sleeve 302 can increase the friction on the surface of the grip 301, providing a better grip and anti-slip effect.

[0035] After the adjustment of the handle mechanism 3 is completed, the motor 10 is started and the operation of the motor 10 is controlled by the controller 11. The output shaft of the motor 10 drives the driving wheel 12 in the transmission housing 9 to rotate. The driving wheel 12 transmits power to the driven wheel 14 through the belt 13, thereby driving the cutting blade 5 to rotate.

[0036] When the cutting blade 5 reaches a sufficient rotation speed, the operator drives the rotating frame 2 to rotate through the handle mechanism 3. The rotating frame 2 rotates inside the rail clamp 1 and drives the cutting blade 5 to contact the rail to start the cutting operation. During the entire operation, the protective cover 6 can protect the operator from being injured by debris generated during the cutting process, ensuring safe operation.

[0037] When not performing cutting work, the rotating frame 2 can be moved on the ground through the moving frame 8 and the pulley 7, thereby increasing the portability of the cutting device.

[0038] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A cutting tool for railway maintenance and reconstruction, comprising a rail clamp (1), characterized in that: The left side of the rail clamp (1) is rotatably connected to a rotating frame (2), and a handle mechanism (3) is fixedly connected to the rotating frame (2); The top of the rotating frame (2) is fixedly connected to a transmission housing (9) and a motor (10), a controller (11) is fixedly mounted on the motor (10), a protective cover (6) is fixedly connected to the front side of the transmission housing (9), and a cutting blade (5) is rotatably connected inside the protective cover (6); The handle mechanism (3) comprises a grip (301), the front side of the bottom of the grip (301) is rotatably connected to a threaded tube (309), the rear side of the bottom of the grip (301) is fixedly connected to a limit tube (303), the surface of the limit tube (303) is fixedly sleeved with a connecting plate (304), the surface of the threaded tube (309) is rotatably connected to the connecting plate (304), the interior of the limit tube (303) is movably connected to a first curved rod (305), the interior of the threaded tube (309) is threadedly connected to a threaded rod (310), the bottom of the threaded rod (310) is fixedly connected to a fixing member (307), the fixing member (307) is fixedly installed on the front side of the transmission housing (9), the bottom of the fixing member (307) is fixedly connected to a second curved rod (306), the second curved rod (306) and the first curved rod (305) are fixedly connected to the front and rear sides of the rotating frame (2).

2. A cutting tool for line maintenance and modification according to claim 1, characterized in that: The right side of the rail clamp (1) is threadedly connected with a fastening bolt (4).

3. The cutting tool for line maintenance and modification according to claim 1, characterized in that: The left end of the rotating frame (2) is fixedly connected to a moving frame (8), and the front and rear ends of the moving frame (8) are both rotatably connected to pulleys (7).

4. A cutting tool for line maintenance and modification according to claim 1, characterized in that: The left and right sides of the inner cavity of the transmission housing (9) are rotatably connected to a driving wheel (12) and a driven wheel (14), and the surfaces of the driving wheel (12) and the driven wheel (14) are connected to the belt (13) for transmission.

5. A cutting tool for line maintenance and modification according to claim 4, characterized in that: The output shaft of the motor (10) is fixedly connected to the driving wheel (12), and the driven wheel (14) is fixedly connected to the cutting blade (5) via a rotating shaft.

6. The cutting tool for line maintenance and modification according to claim 1, characterized in that: The surface of the handle (301) is fixed with an anti-slip cover (302), and the anti-slip cover (302) is made of rubber.

7. The cutting tool for line maintenance and modification according to claim 1, characterized in that: The surface of the threaded tube (309) is fixedly connected with a turning handle (308).