Compressor for salt brick production

Abstract

The utility model discloses a compressor for salt brick production in the related technical field of salt brick production equipment, which comprises a machine base and a rotating frame, the rotating frame is embedded in the machine base, a supporting bearing is arranged between the rotating frame and the machine base, the supporting bearing adopts the design of a sealing self-lubricating thrust bearing, and the supporting bearing is connected with the machine base. A supporting table is embedded in the rotating frame, die bodies are evenly distributed on the rotating frame, an outer supporting column is fixedly connected to the middle of the supporting table, a compression support and a discharging support are fixedly connected to the outer supporting column, and a compression air cylinder is fixedly connected to the compression support. Through the design of the rotating frame, the compression air cylinder and the metering frame and the three-station design, the production efficiency is greatly improved, the economical efficiency is good, through the design of the angle sensor, the metering frame and the discharging motor, automatic quantitative discharging can be conducted, waste of materials is avoided, meanwhile, the discharging accuracy is guaranteed, and the production cost is reduced. And the product quality is improved, and the practicability is high.

Description

Technical Field

[0001] The utility model belongs to the technical field related to salt brick production equipment, and specifically relates to a compressor for salt brick production. Background Art

[0002] Traditional salt bricks are handmade from natural rock salt ore. The primary component of salt bricks is salt crystals formed by the extrusion of the Earth's crust. However, to meet the salt needs of large-scale livestock, especially cattle and sheep, artificial salt bricks have emerged. Traditional salt brick production relies on manual metering and pressing. This semi-automatic production method is not only inefficient but also compromises product quality.

[0003] Patent CN202121165624.0 proposes a salt brick production compressor. This not only improves production efficiency by placing multiple salt block compression structures around a circular tray, allowing the lever to simultaneously produce multiple salt blocks each time it triggers a compression signal, but also uses a cylinder to push the push plate out along the strip groove, thereby pushing the salt blocks out of the outer mold to complete the discharge and avoid manual demolding. Although this design improves production efficiency by producing multiple salt bricks in one compression, it still requires manual loading, and the equipment is in a stopped state during loading, so its production efficiency still has room for improvement.

[0004] In view of this, the present utility model is proposed. Utility Model Content

[0005] The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a compressor for salt brick production. To solve the above technical problems, the basic concept of the technical solution adopted by the present invention is:

[0006] A compressor for salt brick production comprises a machine base and a rotating frame, wherein the rotating frame is embedded in the machine base, a support bearing is provided between the rotating frame and the machine base, the support bearing adopts a sealed self-lubricating thrust bearing design, a support platform is embedded in the rotating frame, mold bodies are evenly distributed on the rotating frame, an outer support column is fixedly connected to the middle of the support platform, a compression bracket and a blanking bracket are fixedly connected to the outer support column, a compression cylinder is fixedly connected to the compression bracket, a No. 1 reinforcement frame is provided between the compression cylinder and the outer support column, and a blanking pipe is embedded in the blanking bracket. One end of the discharge pipe is fixedly connected to a metering frame, a No. 2 reinforcement frame is provided between the metering frame, the storage hopper and the outer support column, a storage hopper is provided at the other end of the metering frame, a discharge motor is provided on one side of the metering frame, and an angle sensor is provided on the other side of the metering frame. The machine base, the outer support column and the support platform play a role of stable support, the No. 1 reinforcement frame and the No. 2 reinforcement frame play a role of reinforced support, the compression cylinder provides compression power for the device, the discharge motor provides discharge power for the device, and the angle sensor facilitates the metering of materials.

[0007] As a further solution of the present invention: a metering roller is rotatably connected in the metering frame, a metering groove is provided on the metering roller, one end of the metering roller is connected to the output end of the unloading motor, and the other end of the metering roller is connected to the input end of the angle sensor, and the metering groove plays a role in quantitative feeding.

[0008] As a further solution of the present invention: a control box is fixedly connected to one side of the machine base, and a process hole is opened on the machine base. The control box is convenient for automatic control, and the process hole is convenient for disassembly and assembly of the device.

[0009] As a further solution of the present invention: a connecting bolt is provided in the process hole, and the other end of the connecting bolt is sleeved with an inner support column. One end of the inner support column is connected to the machine base through the connecting bolt, and the other end of the inner support column is fixedly connected to the support platform. The connecting bolt plays a role of fixed connection, and the inner support column plays a role of stable support.

[0010] As a further solution of the present invention: an inner rotating bearing is embedded between the inner supporting column and the rotating frame, and the inner rotating bearing adopts a sealing grease lubricated ball bearing, and the inner rotating bearing plays the role of rotating support.

[0011] As a further solution of the present invention: an external rotating bearing is embedded between the rotating frame and the machine base, the external rotating bearing adopts a sealing grease lubricated ball bearing, a bearing end cover is provided on one side of the external rotating bearing, the bearing end cover is fixedly connected to the machine base, the external rotating bearing serves as a rotating support, and the bearing end cover serves as a limit.

[0012] As a further solution of the present invention: a driven gear is provided on the side of the bearing end cover away from the external rotating bearing, the driven gear is sleeved on the rotating frame, one side of the driven gear is meshed and connected with a driving gear, a rotating motor is provided in the machine base, the driving gear is sleeved on the output end of the rotating motor, the driving gear and the driven gear play a role in power transmission, and the rotating motor provides rotational power for the device.

[0013] After adopting the above technical solution, the utility model has the following beneficial effects compared with the prior art.

[0014] The utility model adopts a three-station design through the design of the rotating frame, the compression cylinder and the metering frame, which can simultaneously perform material unloading, compression and product demoulding without stopping or waiting, greatly improving production efficiency and having good economy.

[0015] The utility model can automatically perform quantitative unloading through the design of the angle sensor, the metering frame and the unloading motor, which not only avoids the waste of materials, but also ensures the accuracy of unloading, improves the product quality and has strong practicality.

[0016] The specific embodiments of the present invention will be described in further detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The accompanying drawings are part of this application and are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention but do not constitute an undue limitation of the present invention. Obviously, the drawings described below are only some embodiments. For those skilled in the art, other drawings can be obtained based on these drawings without inventive work. In the drawings:

[0018] Figure 1 It is a structural diagram of the utility model;

[0019] Figure 2 This is the main view of the utility model;

[0020] Figure 3 It is a rotational cross-sectional view of the utility model;

[0021] Figure 4 This is a partial enlargement of the utility model Figure I ;

[0022] Figure 5 It is a cross-sectional view of the metering roller of the present utility model.

[0023] In the figure: 1. Machine base; 2. Rotating frame; 3. Support platform; 4. Mold body; 5. Compression bracket; 6. Compression cylinder; 7. No. 1 reinforcement frame; 8. Outer support column; 9. No. 2 reinforcement frame; 10. Storage hopper; 11. Metering frame; 12. Unloading bracket; 13. Angle sensor; 14. Control box; 15. Unloading motor; 16. Metering roller; 17. Unloading pipe; 18. Support bearing; 19. Inner rotating bearing; 20. Process hole; 21. Connecting bolt; 22. Inner support column; 23. Driving gear; 24. Rotating motor; 25. Driven gear; 26. Outer rotating bearing; 27. Bearing end cover; 28. Metering groove.

[0024] It should be noted that these drawings and textual descriptions are not intended to limit the conceptual scope of the present invention in any way, but rather to illustrate the concept of the present invention for those skilled in the art by referring to specific embodiments. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. The following embodiments are used to illustrate the present invention but are not used to limit the scope of the present invention.

[0026] like Figures 1 to 5 As shown, a compressor for salt brick production includes a machine base 1 and a rotating frame 2. The rotating frame 2 is embedded in the machine base 1. A support bearing 18 is provided between the rotating frame 2 and the machine base 1. The support bearing 18 adopts a sealed self-lubricating thrust bearing design. A support platform 3 is embedded in the rotating frame 2. A mold body 4 is evenly distributed on the rotating frame 2. An outer support column 8 is fixedly connected to the middle of the support platform 3. A compression bracket 5 and a blanking bracket 12 are fixedly connected to the outer support column 8. A compression cylinder 6 is fixedly connected to the compression bracket 5. A No. 1 reinforcement frame 7 is provided between the compression cylinder 6 and the outer support column 8. A blanking pipe 1 is embedded in the blanking bracket 12. 7. One end of the discharge pipe 17 is fixedly connected to the metering frame 11, and a No. 2 reinforcement frame 9 is arranged between the metering frame 11 and the storage hopper 10 and the outer support column 8. The other end of the metering frame 11 is provided with a storage hopper 10, and a discharge motor 15 is provided on one side of the metering frame 11. The other side of the metering frame 11 is provided with an angle sensor 13. The machine base 1, the outer support column 8 and the support platform 3 play a role of stable support. The No. 1 reinforcement frame 7 and the No. 2 reinforcement frame 9 play a role of reinforced support. The compression cylinder 6 provides compression power for the device, the discharge motor 15 provides discharge power for the device, and the angle sensor 13 facilitates the metering of materials.

[0027] Among them, a metering roller 16 is rotatably connected inside the metering frame 11, and a metering groove 28 is opened on the metering roller 16. One end of the metering roller 16 is connected to the output end of the unloading motor 15, and the other end of the metering roller 16 is connected to the input end of the angle sensor 13. The metering groove 28 plays the role of quantitative feeding.

[0028] A control box 14 is fixedly connected to one side of the machine base 1. A process hole 20 is opened on the machine base 1. The control box 14 is convenient for automatic control, and the process hole 20 is convenient for disassembly and assembly of the device.

[0029] A connecting bolt 21 is provided in the process hole 20, and the other end of the connecting bolt 21 is sleeved with an inner support column 22. One end of the inner support column 22 is connected to the machine base 1 through the connecting bolt 21, and the other end of the inner support column 22 is fixedly connected to the support platform 3. The connecting bolt 21 plays the role of fixed connection, and the inner support column 22 plays the role of stable support.

[0030] An inner rotary bearing 19 is embedded between the inner support column 22 and the rotating frame 2. The inner rotary bearing 19 uses a sealing grease lubricated ball bearing to play the role of rotating support.

[0031] An external rotating bearing 26 is embedded between the rotating frame 2 and the machine base 1. The external rotating bearing 26 adopts a sealing grease lubricated ball bearing. A bearing end cover 27 is provided on one side of the external rotating bearing 26. The bearing end cover 27 is fixedly connected to the machine base 1. The external rotating bearing 26 plays the role of rotating support, and the bearing end cover 27 plays the role of limiting.

[0032] A driven gear 25 is provided on the side of the bearing end cover 27 away from the outer rotating bearing 26. The driven gear 25 is sleeved on the rotating frame 2. One side of the driven gear 25 is meshed and connected with the driving gear 23. A rotating motor 24 is provided in the machine base 1. The driving gear 23 is sleeved on the output end of the rotating motor 24. The driving gear 23 and the driven gear 25 play a role in power transmission. The rotating motor 24 provides rotational power for the device.

[0033] The working principle of the present invention is as follows: before use, the parameters such as the amount of material to be discharged are set through the control box 14, and an appropriate amount of material is added to the storage hopper 10 for use. When in use, the device is started through the control box 14, the discharge motor 15 works, and drives the metering roller 16 to rotate. During the rotation process, the metering roller 16 quantitatively outputs the material through the metering groove 28, and the material falls into the mold body 4 through the discharge pipe 17. During the feeding process of the metering roller 16, the angle sensor 13 detects the rotation angle signal of the metering roller 16 and transmits it to the control box 14. The control box 14 is converted into material quantity after analysis and calculation, ensuring the accuracy of material addition. When the detected material quantity reaches the set value, the unloading motor 15 stops working. When the start button is triggered again through the control box 14, the rotary motor 24 drives the rotating frame 2 to rotate 120 degrees. At this time, the mold body 4 filled with quantitative material is just under the compression cylinder 6, and the empty mold body 4 is under the unloading pipe 17. The angle sensor 13 and the unloading motor 15 repeat the above operation to quantitatively add material to the empty mold body 4. At the same time, the compression cylinder 6 is pressed. After the compression cylinder 6 compresses and molds the mold body 4 below it, it returns to its original state. When the feeding and compression are completed, the start button is triggered for the third time, and the rotating frame 2 rotates one hundred and twenty degrees again. At this time, the compressed mold body 4 is in the demoulding position, the empty mold body 4 is below the discharge pipe 17, and the mold body 4 filled with the material is below the compression cylinder 6. At the same time of demoulding, the angle sensor 13 and the discharge motor 15 repeat the above operation to perform quantitative feeding, and the compression cylinder 6 repeats the above operation to perform material compression molding. By repeating the above operation, three-station production can be achieved, which greatly improves production efficiency. The device structure is reasonably designed and easy to install and use. Through the design of the rotating frame 2, the compression cylinder 6 and the metering frame 11, a three-station design is adopted, which can simultaneously carry out material discharge, compression and product demoulding without stopping and waiting, greatly improving production efficiency and economic efficiency. Through the design of the angle sensor 13, the metering frame 11 and the discharge motor 15, automatic quantitative discharge can be carried out, which not only avoids material waste, but also ensures the accuracy of discharge, improves product quality, and is highly practical.

[0034] The above description is merely a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment, it is not intended to limit the present invention. Any technician familiar with this patent can make slight changes or modifications to equivalent embodiments using the above-mentioned technical content without departing from the scope of the technical solution of the present invention. However, any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the solution of the present invention.

Claims

1. A compressor for producing salt bricks, comprising a base (1) and a rotating frame (2), characterized in that: The rotating frame (2) is embedded in the machine base (1), and a support bearing (18) is provided between the rotating frame (2) and the machine base (1). The support bearing (18) adopts a sealed self-lubricating thrust bearing design. A support platform (3) is embedded in the rotating frame (2), and mold bodies (4) are evenly distributed on the rotating frame (2). The middle part of the support platform (3) is fixedly connected to an outer support column (8), and a compression bracket (5) and a blanking bracket (12) are fixedly connected to the outer support column (8). A compression cylinder (6) is fixedly connected to the compression bracket (5). A first reinforcement frame (7) is provided between the compression cylinder (6) and the outer support column (8), a discharge pipe (17) is embedded in the discharge bracket (12), one end of the discharge pipe (17) is fixedly connected to a metering frame (11), a second reinforcement frame (9) is provided between the metering frame (11), the storage hopper (10) and the outer support column (8), a storage hopper (10) is provided at the other end of the metering frame (11), a discharge motor (15) is provided on one side of the metering frame (11), and an angle sensor (13) is provided on the other side of the metering frame (11).

2. A salt brick production compressor according to claim 1, characterized in that: A metering roller (16) is rotatably connected to the metering frame (11), and a metering groove (28) is provided on the metering roller (16). One end of the metering roller (16) is connected to the output end of the unloading motor (15), and the other end of the metering roller (16) is connected to the input end of the angle sensor (13).

3. The salt brick production compressor according to claim 1, characterized in that: A control box (14) is fixedly connected to one side of the machine base (1), and a process hole (20) is opened on the machine base (1).

4. A salt brick production compressor according to claim 3, characterized in that: A connecting bolt (21) is provided in the process hole (20), and the other end of the connecting bolt (21) is sleeved with an inner support column (22). One end of the inner support column (22) is connected to the machine base (1) via the connecting bolt (21), and the other end of the inner support column (22) is fixedly connected to the support platform (3).

5. A salt brick production compressor according to claim 4, characterized in that: An inner rotary bearing (19) is embedded between the inner support column (22) and the rotary frame (2), and the inner rotary bearing (19) is a ball bearing lubricated with sealing grease.

6. The salt brick production compressor according to claim 1, characterized in that: An external rotary bearing (26) is embedded between the rotating frame (2) and the machine base (1), and the external rotary bearing (26) adopts a sealing grease lubricated ball bearing. A bearing end cover (27) is provided on one side of the external rotary bearing (26), and the bearing end cover (27) is fixedly connected to the machine base (1).

7. A salt brick production compressor according to claim 6, characterized in that: A driven gear (25) is provided on the side of the bearing end cover (27) away from the external rotary bearing (26), the driven gear (25) is sleeved on the rotary frame (2), one side of the driven gear (25) is meshedly connected with a driving gear (23), a rotary motor (24) is provided in the machine base (1), and the driving gear (23) is sleeved on the output end of the rotary motor (24).

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