Low-noise pneumatic ball valve
By designing a low-noise ball valve without disassembly, which includes a valve body, a pneumatic mechanism, a pipe body, a motor, a threaded rod and a cleaning part, the problem of inconvenient cleaning of dirt at the ball core opening is solved, automatic cleaning is achieved, and cleaning efficiency and convenience are improved.
Patent Information
- Application Number
- CN202422853795.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-11-22
AI Technical Summary
During the use of existing pneumatic ball valves, dirt easily forms on the surface of the internal opening of the ball core, making it inconvenient to clean and requiring the valve to be disassembled for cleaning.
A low-noise pneumatic ball valve is designed, which includes a valve body, a pneumatic mechanism, a pipe body, a motor, a threaded rod and a cleaning part. The motor drives the threaded rod to rotate, driving the cleaning part to move back and forth, scraping the ball core opening, and combining with water flushing to achieve automatic cleaning.
The ball core opening can be automatically cleaned without disassembling the valve, thereby improving cleaning efficiency and convenience and reducing waste of human resources and time.
Smart Images

Figure CN223359969U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of pneumatic ball valves, in particular to a low-noise pneumatic ball valve. Background Art
[0002] A pneumatic ball valve is a ball valve equipped with a pneumatic actuator, and the noise generated during control is low. The execution speed of the pneumatic actuator is relatively fast, with the fastest switching speed being 0.05 seconds per time, so it is also commonly called a pneumatic quick-cut ball valve. Pneumatic ball valves are usually equipped with various accessories, such as solenoid valves, air source treatment triplexes, limit switches, positioners, control boxes, etc., to achieve local control and remote centralized control. The valve can be switched on and off in the control room, without the need to go to the site or to high altitudes and dangerous places for manual control, which saves human resources and time to a great extent and improves safety.
[0003] However, the current pneumatic ball valve has some shortcomings. The ball valve is mainly controlled by the rotation of the internal ball core. A through hole is opened inside the ball core, so that the pipes at both ends of the valve body can be connected. As time goes by, dirt will form on the inner surface of the through hole inside the ball core. This dirt cannot be easily cleaned and the ball valve needs to be disassembled for cleaning, which is more troublesome. Utility Model Content
[0004] The main purpose of the utility model is to provide a low-noise pneumatic ball valve, which can effectively solve the problems in the background technology.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0006] A low-noise pneumatic ball valve includes a valve body, a pneumatic mechanism, a tube body, a motor, a threaded rod and a cleaning piece. The pneumatic mechanism is fixedly installed on the upper end of the valve body, the tube body is fixedly installed on one side of the valve body, the motor is fixedly installed on one end surface of the tube body, the threaded rod is fixedly installed on the output end of the motor, and the cleaning piece is movably installed inside the tube body.
[0007] Preferably, a No. 1 connector is fixedly mounted on the upper surface of the valve body, a No. 2 connector is fixedly mounted on one side surface of the valve body, and the tube body is fixed to the No. 2 connector.
[0008] Preferably, the cleaning member includes a support block, a connecting rod, a water-permeable mesh ring and a scraping ring. A threaded hole is opened on the surface of the support block and in the middle. Guide holes are opened on the surfaces of the support block and the water-permeable mesh ring near the top and bottom.
[0009] Preferably, a connecting rod is fixedly installed on the rear surface of the support block and located between the threaded hole and the guide hole, a water-permeable mesh ring is fixedly installed on the rear surface of the connecting rod, and a scraping ring is fixedly provided on the surface of the water-permeable mesh ring.
[0010] Preferably, a water inlet is fixedly mounted on the upper surface of one end of the tube body, a water outlet is fixedly mounted on the lower surface of one end of the tube body, and guide rods are fixedly mounted on the inner surface of one end of the tube body near the top and bottom.
[0011] Preferably, one end of the threaded rod passes through the tube body and extends into the No. 2 connector, the threaded rod passes through the threaded hole and the permeable mesh ring, the inner diameter of the permeable mesh ring is larger than the diameter of the threaded rod, and the guide rod passes through the guide hole.
[0012] Preferably, one end of the guide rod extends into the second connector.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] In the utility model, by arranging the valve body, the tube body, the motor, the cleaning piece and the threaded rod to cooperate with each other, when the pneumatic ball valve is in a closed state, the ball core of the ball valve and the No. 2 connector are in a connected state, the motor is started by an external device, and the motor controls the threaded rod to rotate forward and backward. The rotating threaded rod prompts the cleaning piece to move back and forth. When the cleaning piece is moving, the scraping ring of the cleaning piece can be used to scrape the opening of the ball core, so there is no need to disassemble the pneumatic ball valve to clean the ball core. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is the overall structure diagram of a low-noise pneumatic ball valve of the utility model;
[0016] Figure 2 This is a structural diagram of a cleaning component of a low-noise pneumatic ball valve of the utility model;
[0017] Figure 3 This is a partial cross-sectional view of a low-noise pneumatic ball valve of the utility model.
[0018] In the figure: 1. Valve body; 101. Connector No. 1; 102. Connector No. 2; 2. Pneumatic mechanism; 3. Tube body; 301. Water inlet; 302. Water outlet; 303. Guide rod; 4. Motor; 5. Cleaning part; 501. Support block; 502. Connecting rod; 503. Water-permeable mesh ring; 504. Sweep ring; 505. Threaded hole; 506. Guide hole; 6. Threaded rod. DETAILED DESCRIPTION
[0019] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.
[0020] like Figure 1-3The figure shows a low-noise pneumatic ball valve, comprising a valve body 1, a pneumatic mechanism 2, a tube body 3, a motor 4, a threaded rod 6 and a cleaning piece 5. The pneumatic mechanism 2 is fixedly mounted on the upper end of the valve body 1, the tube body 3 is fixedly mounted on one side of the valve body 1, the motor 4 is fixedly mounted on one end surface of the tube body 3, the threaded rod 6 is fixedly mounted on the output end of the motor 4, and the cleaning piece 5 is movably mounted inside the tube body 3.
[0021] The upper surface of the valve body 1 is fixedly installed with a No. 1 connector 101, and the side surface of the valve body 1 is fixedly installed with a No. 2 connector 102, and the pipe body 3 is fixed to the No. 2 connector 102; the cleaning member 5 includes a support block 501, a connecting rod 502, a water-permeable mesh ring 503 and a scraping ring 504. A threaded hole 505 is provided on the surface of the support block 501 and in the middle. Guide holes 506 are provided on the surfaces of the support block 501 and the water-permeable mesh ring 503 near the top and bottom. The cooperation of the guide hole 506 and the guide rod 303 can assist the cleaning member 5 to move smoothly; a connecting rod 502 is fixedly installed on the rear surface of the support block 501 and between the threaded hole 505 and the guide hole 506. A water-permeable mesh ring 503 is fixedly installed on the rear surface of the connecting rod 502. The surface of the water net ring 503 is fixedly sleeved with a scraping ring 504. When the scraping ring 504 moves to the ball core channel inside the valve body 1, the ball core channel can be scraped; a water inlet 301 is fixedly installed on the upper surface of one end of the tube body 3, and a water outlet 302 is fixedly installed on the lower surface of one end of the tube body 3. A guide rod 303 is fixedly installed on the inner surface of one end of the tube body 3 near the top and bottom; one end of the threaded rod 6 passes through the tube body 3 and extends into the No. 2 connector 102, the threaded rod 6 passes through the threaded hole 505 and the permeable net ring 503, the inner diameter of the permeable net ring 503 is larger than the diameter of the threaded rod 6, the guide rod 303 passes through the guide hole 506, and the rotating threaded rod 6 can control the movement of the cleaning part 5; one end of the guide rod 303 extends into the No. 2 connector 102.
[0022] It should be noted that the utility model is a low-noise pneumatic ball valve. During use, when the pneumatic ball valve is in a closed state, the ball core of the ball valve is in a connected state with the No. 2 connector 102. The motor 4 is started by an external device, and the motor 4 controls the threaded rod 6 to rotate forward and reverse. The rotating threaded rod 6 causes the cleaning member 5 to reciprocate. When the cleaning member 5 is moving, the scraping ring 504 of the cleaning member 5 can be used to scrape the opening of the ball core. In this way, there is no need to disassemble the pneumatic ball valve to clean the ball core. When the pneumatic ball valve is opened, the external device injects water into the interior of the tube body 3 through the water inlet 301. In this way, the tube body 3 and the cleaning member 5 inside the tube body 3 can be flushed with flowing water. The flushing process discharges the cleaned water from the water outlet 302. After multiple flushing, the cleaning member 5 can be cleaned after use, which is convenient for next use.
[0023] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.
Claims
1. A low-noise pneumatic ball valve, characterized by: The invention comprises a valve body (1), a pneumatic mechanism (2), a tube body (3), a motor (4), a threaded rod (6) and a cleaning member (5), wherein the pneumatic mechanism (2) is fixedly mounted on the upper end of the valve body (1), the tube body (3) is fixedly mounted on one side of the valve body (1), the motor (4) is fixedly mounted on one end surface of the tube body (3), the threaded rod (6) is fixedly mounted on the output end of the motor (4), and the cleaning member (5) is movably mounted inside the tube body (3).
2. A low-noise pneumatic ball valve according to claim 1, characterized in that: A No. 1 connector (101) is fixedly mounted on the upper surface of the valve body (1), a No. 2 connector (102) is fixedly mounted on one side surface of the valve body (1), and the pipe body (3) is fixed to the No. 2 connector (102).
3. A low-noise pneumatic ball valve according to claim 2, characterized in that: The cleaning member (5) comprises a support block (501), a connecting rod (502), a water-permeable mesh ring (503) and a scraping ring (504); a threaded hole (505) is provided on the surface of the support block (501) and in the middle thereof; guide holes (506) are provided on the surfaces of the support block (501) and the water-permeable mesh ring (503) and near the top and bottom thereof.
4. A low-noise pneumatic ball valve according to claim 3, characterized in that: A connecting rod (502) is fixedly mounted on the rear surface of the support block (501) and located between the threaded hole (505) and the guide hole (506); a water-permeable mesh ring (503) is fixedly mounted on the rear surface of the connecting rod (502); and a scraping ring (504) is fixedly sleeved on the surface of the water-permeable mesh ring (503).
5. A low-noise pneumatic ball valve according to claim 4, characterized in that: A water inlet (301) is fixedly mounted on the upper surface of one end of the tube body (3), a water outlet (302) is fixedly mounted on the lower surface of one end of the tube body (3), and guide rods (303) are fixedly mounted on the inner surface of one end of the tube body (3) near the upper and lower sides.
6. A low-noise pneumatic ball valve according to claim 5, characterized in that: One end of the threaded rod (6) passes through the tube body (3) and extends into the second connector (102). The threaded rod (6) passes through the threaded hole (505) and the water-permeable mesh ring (503). The inner diameter of the water-permeable mesh ring (503) is larger than the diameter of the threaded rod (6). The guide rod (303) passes through the guide hole (506).
7. A low-noise pneumatic ball valve according to claim 6, characterized in that: One end of the guide rod (303) extends into the second connector (102).