Deslagging device of garbage combustion furnace
Through the dual methods of linear crushing and rotary cutting, and the combination of hydraulic telescopic rods and rotating cylinders, the problem of slag discharge difficulties caused by the adhesion of combustion slag in garbage incinerators is solved, and efficient and reliable slag discharge effects are achieved.
Patent Information
- Application Number
- CN202421511076.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-27
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-06-27
AI Technical Summary
When existing garbage incinerators process plastic garbage, combustion slag easily adheres to the wall of the slag discharge pipe, making slag discharge difficult and affecting the discharge of combustion slag.
It adopts the dual methods of linear crushing and rotary cutting. The hydraulic telescopic rod drives the alloy crushing head to break up the agglomerated slag, and the rotating cylinder and spiral cutting blade are used to scrape off the attached slag. Combined with the cooling system to protect the equipment, it ensures efficient dredging of the slag discharge channel.
It achieves the rapid dredging of hard and agglomerated slag, ensures that the slag discharge channel of the combustion furnace is not affected by blockage during long-term operation, and improves the slag discharge efficiency and reliability.
Smart Images

Figure CN223360661U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of combustion furnace slag discharge, in particular to a slag discharge device for a garbage combustion furnace. Background Art
[0002] Currently, incineration is the most effective method for treating domestic waste while minimizing land use. Due to the diverse nature of domestic waste, some plastics are highly viscous after incineration, attracting other waste residues and forming lumps. Furthermore, these plastics tend to adhere to the walls of waste discharge pipes, impacting waste discharge. Utility Model Content
[0003] The purpose of the utility model is to overcome the deficiencies of the prior art and provide a slag discharge device for a garbage incinerator, which achieves efficient slag discharge through a dual method of linear crushing and rotary cutting, thereby solving the problem of difficult slag discharge in existing incinerators.
[0004] The purpose of the utility model is achieved through the following technical solutions: a slag discharge device for a garbage incineration furnace, comprising a combustion furnace body, a grate slag discharge pipe is provided at the bottom of the combustion furnace body, the grate slag discharge pipe includes an inclined grate combustion channel and a vertically arranged slag discharge channel, a slag poking window is opened on the top of the grate combustion channel, the slag poking window is located directly above the slag discharge channel, a cutting type slag poking mechanism is installed at the slag poking window, the cutting type slag poking mechanism includes a mounting plate, a rotating cylinder, a hydraulic telescopic rod and a conical head, the mounting plate is connected to the grate combustion channel, the rotating cylinder is rotatably connected to the mounting plate, the rotating cylinder is hollow, the hydraulic telescopic rod is vertically arranged in the rotating cylinder, the cylinder body of the hydraulic telescopic rod is fixedly connected to the rotating cylinder, the telescopic shaft of the hydraulic telescopic rod is fixedly connected to the large diameter end of the conical head, the small diameter end of the conical head is fixed with a sharp alloy crushing head, and the side wall of the conical head is fixed with a spiral cutting blade.
[0005] In some embodiments, a motor is provided on the mounting plate, a telescopic shaft of the motor is connected to a first gear, a second gear is mounted on the rotating cylinder, and the second gear engages with the first gear.
[0006] In some embodiments, a thermal insulation box is installed on the mounting plate, the motor is arranged in the thermal insulation box, a cooling channel is formed between the inner wall and the outer wall of the thermal insulation box, and cooling water flows in the cooling channel.
[0007] In some embodiments, a cooling cylinder is movably sleeved on the rotating cylinder, and the cooling cylinder is located above the second gear. The cooling cylinder is fixedly connected to the mounting plate through a 7-shaped connecting rod. An annular cooling cavity is formed between the inner wall and the outer wall of the cooling cylinder. The top of the annular cooling cavity is connected to a water outlet pipe, and the bottom of the cooling cylinder is connected to the top of the thermal insulation box through a pipe, and the bottom of the thermal insulation box is connected to a water inlet pipe.
[0008] In some embodiments, a through hole is formed through the mounting plate, the through hole is coaxially arranged with the slag-poking window, the outer wall of the telescopic shaft of the hydraulic telescopic rod fits into the inner wall of the through hole, and the size of the conical head can pass through the through hole.
[0009] In some embodiments, a circular cavity is provided in the mounting plate, the circular cavity is coaxial and connected to the through hole, two semicircular rings are relatively arranged in the circular cavity, the movement directions of the two semicircular rings are opposite, the two semicircular rings are in contact to form a sealing ring, the sealing ring is coaxially arranged with the through hole, and the outer ring of the sealing ring is located in the circular cavity, the conical head is a smooth end between the spiral cutting blade and the alloy crushing head, and the smooth end is blocked on the sealing ring.
[0010] In some embodiments, an inner gear ring is coaxially arranged in the circular cavity, and the inner gear ring is rotatably connected to the mounting plate. A spur rack is fixed to the outer wall of the semicircular ring. The inner gear ring and the spur rack are staggered up and down, and the spur rack is engaged with a long-axis gear. The long-axis gear is rotatably connected to the mounting plate, and the long-axis gear is engaged with the inner gear ring. A drive motor is arranged on the mounting plate, and the output shaft of the drive motor is transmission-connected to one of the long-axis gears.
[0011] In some embodiments, the mounting plate is connected to the grate combustion channel by bolts.
[0012] The beneficial effects of the utility model are:
[0013] For hard agglomerated slag, the hydraulic telescopic rod drives the alloy crushing head to move back and forth to break up the agglomerated slag, and the rotating cylinder drives the conical head and the spiral cutting blade thereon to rotate, and then cooperates with the linear movement of the hydraulic telescopic rod to scrape off the slag attached or compacted on the inner wall of the slag discharge channel, thereby quickly and efficiently unblocking the slag discharge channel, so that the slag discharge flow in the slag discharge channel is not affected. The slag discharge can be unblocked and discharged at any time if it is blocked, solving the problem of slag discharge difficulty caused by long-term operation of existing combustion furnaces. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a structural schematic diagram of a slag discharge device for a garbage incinerator according to the present invention;
[0015] Figure 2This is a schematic diagram of a closed state of a cutting-type slag-poking mechanism in a slag discharge device of a garbage incinerator according to the present invention;
[0016] Figure 3 for Figure 2 Enlarged view of point A in the middle;
[0017] Figure 4 This is a schematic diagram of the internal structure of a mounting plate in a slag discharge device of a garbage incinerator according to the present invention;
[0018] In the figure, 1-combustion furnace body, 2-grate combustion channel, 3-slag discharge channel, 4-mounting plate, 5-rotating cylinder, 6-hydraulic telescopic rod, 7-conical head, 8-slag poking window, 9-alloy crushing head, 10-spiral cutting blade, 11-motor, 12-first gear, 13-second gear, 14-heat insulation box, 15-cooling channel, 16-cooling cylinder, 17-7-shaped connecting rod, 18-annular cooling cavity, 19-water outlet pipe, 20-water inlet pipe, 21-through hole, 22-circular cavity, 23-semicircular ring, 24-inner gear ring, 25-spur rack, 26-long shaft gear, 27-drive motor. DETAILED DESCRIPTION
[0019] like Figures 1 to 4As shown, a slag discharge device for a garbage incinerator comprises a combustion furnace body 1, a grate slag discharge pipe is provided at the bottom of the combustion furnace body 1, the grate slag discharge pipe comprises an inclined grate combustion channel 2 and a vertically arranged slag discharge channel 3, a slag poking window 8 is provided on the top of the grate combustion channel 2, the slag poking window 8 is located just above the slag discharge channel 3, a cutting type slag poking mechanism is installed at the slag poking window 8, the cutting type slag poking mechanism comprises a mounting plate 4, a rotating cylinder 5, a hydraulic telescopic rod 6 and a conical head 7, the mounting plate 4 is connected to the grate combustion channel 2, the rotating cylinder 5 is rotatably connected to the mounting plate 4, the rotating cylinder 5 is hollow, and the hydraulic telescopic rod 6 is provided. Rod 6 is vertically arranged in rotating cylinder 5, the cylinder of hydraulic telescopic rod 6 is fixedly connected to rotating cylinder 5, the telescopic shaft of hydraulic telescopic rod 6 is fixedly connected to the large diameter end of conical head 7, the small diameter end of conical head 7 is fixed with sharp alloy crushing head 9, the side wall of conical head 7 is fixed with spiral cutting blade 10, grate is arranged in grate combustion channel 2, garbage flows and burns on the grate, and the slag produced by combustion is discharged from combustion furnace through slag discharge channel 3. After the combustion furnace has been running for a long time, the slag accumulated and compacted in slag discharge channel 3 gradually increases, thereby affecting normal slag discharge. When the slag discharge of slag discharge channel 3 is affected, the slag discharge is firstly discharged through hydraulic telescopic rod 6. The reciprocating extension and retraction of the rod 6 drives the alloy crushing head 9 to do reciprocating linear motion. The alloy crushing head 9 has the advantages of high strength and high temperature resistance, and can effectively and quickly crush the compacted slag, and quickly clear the slag discharge channel 3 by means of reciprocating collision. Then, the rotating cylinder 5 drives the conical head 7 and the spiral cutting blade 10 thereon to rotate, and then cooperates with the linear motion of the hydraulic telescopic rod 6 to scrape off the slag attached to or compacted on the inner wall of the slag discharge channel 3, thereby further clearing the slag discharge channel 3, so that the slag discharge flow of the slag discharge channel is not affected, and the slag discharge can be cleared and discharged at any time after being blocked, which solves the slag discharge problem caused by long-term operation of the existing combustion furnace. Difficult problem; preferably, a motor 11 is provided on the mounting plate 4, the telescopic shaft of the motor 11 is connected to the first gear 12, and a second gear 13 is mounted on the rotating cylinder 5, the second gear 13 engages with the first gear 12, and the motor 11 drives the rotating cylinder 5 to rotate through the engagement of the first gear 12 and the second gear 13, thereby driving the conical head 7 to rotate, and the slag compacted on the slag discharge channel 3 is cut off by a rotary cutting method, and the size of the conical head 7 and the spiral cutting blade 10 is designed according to the size of the slag discharge channel 3, so that the size of the spiral cutting blade 10 is smaller than the size of the slag discharge channel 3 to avoid damage to the slag discharge channel 3.
[0020] Furthermore, if Figures 1 to 3As shown, a heat insulation box 14 is installed on the mounting plate 4, and the motor 11 is arranged in the heat insulation box 14. A cooling channel 15 is formed between the inner wall and the outer wall of the heat insulation box 14, and cooling water flows in the cooling channel 15. A cooling cylinder 16 is movably sleeved on the rotating cylinder 5, and the cooling cylinder 16 is located above the second gear 13. The cooling cylinder 16 is fixedly connected to the mounting plate 4 through a 7-shaped connecting rod 17. An annular cooling cavity 18 is formed between the inner wall and the outer wall of the cooling cylinder 16. The top of the annular cooling cavity 18 is connected to a water outlet pipe 19, and the bottom of the cooling cylinder 16 is connected to the top of the heat insulation box 14 through a pipe. The bottom of the heat insulation box 14 is connected to a water inlet pipe 20. Since the temperature of the outer wall of the combustion furnace is high, in order to improve the electric In order to extend the service life of the machine 11, the motor 11 is arranged in the heat-insulating box 14. At the same time, in order to ensure the service life of the hydraulic telescopic rod 6, the temperature is reduced by circulating cold water to reduce the working environment temperature of the motor 11 and the hydraulic telescopic rod 6. Specifically, the water inlet pipe 20 is connected to the external water inlet pipe, and the water outlet pipe 19 is connected to the external water outlet pipe. Cold water is injected into the heat-insulating box 14 and the cooling cylinder 16. The cold water flows in the heat-insulating box 14 and the cooling cylinder 16 to take away heat, thereby achieving a cooling effect and improving the working environment of the motor 11 and the hydraulic telescopic rod 6. At the same time, the method of upper water injection and lower water drainage is adopted, so that the cold water can fill the entire annular cooling cavity 18 and the cooling channel 15 for discharge, which has a good cooling effect.
[0021] Furthermore, if Figures 1 to 4As shown, the mounting plate 4 is penetrated by a through hole 21, the through hole 21 is coaxially arranged with the slag-poking window 8, the outer wall of the telescopic shaft of the hydraulic telescopic rod 6 fits the inner wall of the through hole 21, the size of the conical head 7 can pass through the through hole 21, and a circular cavity 22 is provided in the mounting plate 4. The circular cavity 22 is coaxial and connected to the through hole 21, and two semicircular rings 23 are relatively arranged in the circular cavity 22. The moving directions of the two semicircular rings 23 are opposite, and the two semicircular rings 23 contact to form a sealing ring. The sealing ring is coaxially arranged with the through hole 21, and the outer ring of the sealing ring is located in the circular cavity 22. The conical head 7 is located between the spiral cutting edge 10 and the alloy There is a smooth end between the crushing heads 9, which is blocked on the sealing ring. An inner gear ring 24 is coaxially arranged in the circular cavity 22. The inner gear ring 24 is rotatably connected to the mounting plate 4. A straight rack 25 is fixed to the outer wall of the semicircular ring 23. The inner gear ring 24 and the straight rack 25 are staggered up and down. The straight rack 25 is meshed with a long shaft gear 26. The long shaft gear 26 is rotatably connected to the mounting plate 4. The long shaft gear 26 meshes with the inner gear ring 24. A drive motor 27 is provided on the mounting plate 4. The output shaft of the drive motor 27 is transmission-connected to one of the long shaft gears 26. In the normal operation of the combustion furnace, the two semicircular rings 23 are in contact with each other. The sealing ring is formed. At this time, the smooth section of the conical head 7 is blocked on the sealing ring, thereby blocking the sealing ring and preventing the high-temperature flue gas of the combustion furnace from entering the rotating cylinder 5. When the slag discharge is blocked, the machine is stopped, and then the drive motor 27 is started. The drive motor 27 drives the long shaft gear 26 to rotate, and the long shaft gear 26 drives the inner gear ring 24 to rotate. The inner gear ring 24 drives another long shaft gear 26 to rotate. The long shaft gear 26 drives the spur rack 25 to move, and the spur rack 25 drives the semicircular ring 23 to move. After the two semicircular rings 23 move into the circular cavity 22, the drive motor 27 is stopped, so that the conical head 7 can smoothly pass through the through hole. The hole 21 performs the slag discharge operation. When the slag discharge operation is completed, the conical head 7 moves to the top of the semicircular ring 23, and then the driving motor 27 is reversed to make the long shaft gear 26 and the inner gear ring 24 rotate in opposite directions, so that the straight rack 25 drives the semicircular ring 23 to move close to the center of the mounting plate 4, so that the two semicircular rings 23 contact to form a sealing ring, and finally, the conical head 7 moves downward to block the sealing ring; preferably, the mounting plate 4 is connected to the grate combustion channel 2 by bolts, and the entire slag discharge device is directly connected to the grate slag discharge pipe with bolts, without the need for additional improvement of the combustion furnace, the cost is low, and the scope of use is large.
Claims
1. A slag discharge device for a garbage incinerator, comprising a combustion furnace body (1), a grate slag discharge pipe being provided at the bottom of the combustion furnace body (1), the grate slag discharge pipe comprising an inclined grate combustion channel (2) and a vertically arranged slag discharge channel (3), characterized in that: A slag-poking window (8) is provided on the top of the grate combustion channel (2), and the slag-poking window (8) is located directly above the slag discharge channel (3). A cutting-type slag-poking mechanism is installed at the slag-poking window (8), and the cutting-type slag-poking mechanism comprises a mounting plate (4), a rotating cylinder (5), a hydraulic telescopic rod (6) and a conical head (7). The mounting plate (4) is connected to the grate combustion channel (2), and the rotating cylinder (5) is rotatably connected to the mounting plate (4). The rotating cylinder (5) is hollow, and the hydraulic telescopic rod (6) is vertically arranged in the rotating cylinder (5). The cylinder body of the hydraulic telescopic rod (6) is fixedly connected to the rotating cylinder (5), and the telescopic shaft of the hydraulic telescopic rod (6) is fixedly connected to the large-diameter end of the conical head (7). The small-diameter end of the conical head (7) is fixed with a sharp alloy crushing head (9), and the side wall of the conical head (7) is fixed with a spiral cutting blade (10).
2. The slag discharge device of a garbage incinerator according to claim 1, characterized in that: A motor (11) is provided on the mounting plate (4), a telescopic shaft of the motor (11) is connected to a first gear (12), a second gear (13) is mounted on the rotating cylinder (5), and the second gear (13) engages with the first gear (12).
3. The slag discharge device of a garbage incinerator according to claim 2, characterized in that: A heat insulation box (14) is installed on the mounting plate (4), the motor (11) is arranged in the heat insulation box (14), a cooling channel (15) is formed between the inner wall and the outer wall of the heat insulation box (14), and cooling water flows in the cooling channel (15).
4. The slag discharge device of a garbage incinerator according to claim 3, characterized in that: A cooling cylinder (16) is movably sleeved on the rotating cylinder (5), and the cooling cylinder (16) is located above the second gear (13). The cooling cylinder (16) is fixedly connected to the mounting plate (4) through a 7-shaped connecting rod (17). An annular cooling cavity (18) is formed between the inner wall and the outer wall of the cooling cylinder (16). The top of the annular cooling cavity (18) is connected to a water outlet pipe (19). The bottom of the cooling cylinder (16) is connected to the top of the heat insulation box (14) through a pipeline, and the bottom of the heat insulation box (14) is connected to a water inlet pipe (20).
5. The slag discharge device of a garbage incinerator according to claim 1, characterized in that: The mounting plate (4) is provided with a through hole (21), the through hole (21) is coaxially arranged with the slag-poking window (8), the outer wall of the telescopic shaft of the hydraulic telescopic rod (6) fits the inner wall of the through hole (21), and the size of the conical head (7) can pass through the through hole (21).
6. The slag discharge device of a garbage incinerator according to claim 5, characterized in that: A circular cavity (22) is provided in the mounting plate (4), the circular cavity (22) is coaxial and connected to the through hole (21), two semicircular rings (23) are arranged opposite to each other in the circular cavity (22), the two semicircular rings (23) move in opposite directions, and the two semicircular rings (23) contact to form a sealing ring, the sealing ring is coaxially arranged with the through hole (21), and the outer ring of the sealing ring is located in the circular cavity (22), the conical head (7) is a smooth end between the spiral cutting blade (10) and the alloy crushing head (9), and the smooth end is blocked on the sealing ring.
7. The slag discharge device of a garbage incinerator according to claim 6, characterized in that: An inner gear ring (24) is coaxially arranged in the circular cavity (22), and the inner gear ring (24) is rotatably connected to the mounting plate (4). A spur rack (25) is fixed to the outer wall of the semicircular ring (23). The inner gear ring (24) and the spur rack (25) are staggered up and down. The spur rack (25) is meshed with a long shaft gear (26). The long shaft gear (26) is rotatably connected to the mounting plate (4). The long shaft gear (26) meshes with the inner gear ring (24). A driving motor (27) is arranged on the mounting plate (4), and the output shaft of the driving motor (27) is transmission-connected to one of the long shaft gears (26).
8. The slag discharge device of a garbage incinerator according to claim 1, characterized in that: The mounting plate (4) is connected to the grate combustion channel (2) via bolts.