Electrode device for calcium carbide production

By designing the gear and screw structure of the calcium carbide production electrode device, the electric and manual switching of the calcium carbide furnace cover is achieved, which solves the production inconvenience and safety risks caused by the failure of the electric cover opening system and ensures the flexibility and reliability of calcium carbide production.

CN223361107UActive Publication Date: 2025-09-19QINGHAI YIHUA CHEM
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Patent Information

Application Number
CN202422609908.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-29
Publication Date
2025-09-19
Estimated Expiration
2034-10-29

AI Technical Summary

Technical Problem

When the electric cover opening system of the calcium carbide furnace fails or there is a power outage, the furnace cover cannot be opened normally, causing production inconvenience and safety risks.

Method used

A calcium carbide production electrode device was designed, which realized manual and electric switching through a gear and screw structure, ensuring that the furnace cover could be quickly opened or closed when the electric part was abnormal. It included the coordination of the first gear, the second gear, the screw and the adjustment assembly, and was operated by a motor and a manual handle.

Benefits of technology

When the electric system is abnormal, it can quickly switch to manual mode to ensure the reliable opening or closing of the furnace cover, reducing the risks and inconveniences in the production process and improving operational flexibility and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of calcium carbide furnace equipment, and particularly relates to a calcium carbide production electrode device which comprises a furnace body, two first fixing lugs are fixed to one side of the furnace body, a shaft rod is rotationally installed between the outer walls of the two first fixing lugs, and a first gear is arranged on the outer wall of the shaft rod. An adjusting assembly capable of pushing the first gear to move up and down is arranged on the outer wall of the furnace body, a motor is arranged on one side of the furnace body, a second gear meshed with the first gear is arranged on an output shaft of the motor, and two second fixing lugs are fixed to the outer wall of the furnace body and located below the second gear; a first screw rod is rotatably mounted between the outer walls of the two second fixing lugs, a moving block is in threaded connection with the outer wall of the first screw rod, and a toothed plate corresponding to the first gear is arranged on one side of the moving block. According to the electric cover, it can be ensured that when an electric part is abnormal, the electric part can be rapidly switched to a manual mode, opening or closing of the cover body is completed, high flexibility and reliability are achieved, and potential risks in the production process are effectively reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of calcium carbide furnace equipment, and specifically relates to an electrode device for calcium carbide production. Background Art

[0002] A calcium carbide furnace is a device used to produce calcium carbide. It mainly produces calcium carbide by melting the materials in the furnace through the high temperature generated by the electric arc. It is an important equipment in the petrochemical industry. The calcium carbide produced is the main raw material for chemicals such as acetylene. The calcium carbide furnace mainly includes a furnace body, electrodes and a power supply system. The working principle of the calcium carbide furnace mainly includes using electric current to decompose the electrolyte under high temperature conditions under the action of the electrodes in the furnace to generate calcium carbide.

[0003] At present, most of the ways to open the lid of calcium carbide furnaces are electric. Once the motor fails or encounters an emergency such as a power outage, the originally automated opening process will be seriously affected, making it extremely difficult to open the furnace lid, or even impossible to open it smoothly. This situation not only brings great inconvenience to daily operations, but also increases the potential risks in the production process, such as delaying production progress, increasing equipment maintenance costs, and even causing production safety accidents due to the failure to open the furnace lid in time. Utility Model Content

[0004] The purpose of this utility model is to provide an electrode device for calcium carbide production, which can ensure that when an abnormality occurs in the electric part, it can quickly switch to manual mode to complete the opening or closing of the cover. It has high flexibility and reliability, and effectively reduces the potential risks in the production process.

[0005] The technical solutions adopted in this application are as follows:

[0006] An electrode device for producing calcium carbide includes a furnace body, two first fixing ears fixed on one side of the furnace body, a shaft rod rotatably installed between the outer walls of the two first fixing ears, a first gear provided on the outer wall of the shaft rod, an adjustment component that can push the first gear up and down is provided on the outer wall of the furnace body, a motor is provided on one side of the furnace body, a second gear meshing with the first gear is provided on the output shaft of the motor, two second fixing ears are fixed on the outer wall of the furnace body and located below the second gear, a first screw rod rotatably installed between the outer walls of the two second fixing ears, a moving block is screwed on the outer wall of the first screw rod, a toothed plate is provided on one side of the moving block corresponding to the first gear, and a cover body that can seal the top of the furnace body is fixed on the top of the shaft rod.

[0007] Furthermore, the adjustment assembly includes two third fixing ears fixed on one side of the furnace body, a second screw rod is rotatably installed between the outer walls of the two third fixing ears, a connecting plate is threadedly screwed on the outer wall of the second screw rod, a fixing tube is rotatably installed through the outer wall of the connecting plate, and the fixing tube is sleeved on the shaft and fixedly connected to the bottom of the first gear.

[0008] Furthermore, a plurality of limiting grooves are formed on the outer wall of the shaft, and a limiting block slidably connected to the limiting grooves is fixed on the inner side of the first gear.

[0009] Furthermore, one end of each of the first screw rod and the second screw rod is provided with a handle.

[0010] Furthermore, a guide rod slidably connected to the moving block is fixed between the outer walls of the two second fixing ears.

[0011] The technical effects achieved by this utility model are:

[0012] The present invention provides an electrode device for calcium carbide production, in which a first gear is provided, which can drive the first gear to move up and down through an adjusting component. When engaged with the second gear, the cover body can be driven to open or close by a motor. When engaged with the tooth plate, the first screw rod can be driven to rotate by a handle, and the first screw rod drives the tooth plate on the moving block to move, and the tooth plate drives the first gear to rotate, thereby driving the cover body on the shaft rod to open or close, ensuring that when an abnormality occurs in the electric part, it can quickly switch to manual mode to complete the opening or closing of the cover body. It has high flexibility and reliability, and effectively reduces potential risks in the production process. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the three-dimensional structure of the present invention;

[0014] Figure 2 It is a schematic diagram of the partially cutaway structure of the present invention.

[0015] In the accompanying drawings, the components represented by the reference numerals are as follows:

[0016] 1. Furnace body; 2. First fixing ear; 3. Shaft; 4. First gear; 5. Motor; 6. Second gear; 7. First screw; 8. Moving block; 9. Tooth plate; 10. Cover; 11. Third fixing ear; 12. Second screw; 13. Connecting plate; 14. Fixing tube; 15. Limit block; 16. Limit groove; 17. Handle. DETAILED DESCRIPTION

[0017] In order to make the purpose and advantages of this utility more clear, the utility is described in detail below with reference to the embodiments. It should be understood that the following text is only used to describe one or several specific implementation methods of this utility and does not strictly limit the scope of protection specifically requested by this utility.

[0018] like Figure 1-2 As shown, an electrode device for calcium carbide production includes a furnace body 1, two first fixing ears 2 are fixed on one side of the furnace body 1, a shaft 3 is rotatably installed between the outer walls of the two first fixing ears 2, a first gear 4 is provided on the outer wall of the shaft 3, an adjustment component that can push the first gear 4 up and down is provided on the outer wall of the furnace body 1, a motor 5 is provided on one side of the furnace body 1, and a second gear 6 that meshes with the first gear 4 is provided on the output shaft of the motor 5, two second fixing ears are fixed on the outer wall of the furnace body 1 and located below the second gear 6, a first screw rod 7 is rotatably installed between the outer walls of the two second fixing ears, and the first screw rod 7 is provided with a first screw rod 7. The outer wall is threaded with a moving block 8, and one side of the moving block 8 is provided with a toothed plate 9 corresponding to the first gear 4. The top of the shaft rod 3 is fixed with a cover body 10 that can seal the top of the furnace body 1. It has a simple structure and is easy to operate. It combines manual and electric methods. If the electric part is abnormal, it only needs to drive the first gear 4 down through the adjustment component to make the first gear 4 cooperate with the toothed plate 9. The first screw rod 7 can be driven to rotate by the handle 17. The first screw rod 7 drives the toothed plate 9 on the moving block 8 to move, driving the first gear 4 and the shaft rod 3 to rotate. The shaft rod 3 drives the cover body 10 to rotate and open, ensuring that when an abnormality occurs in the electric part Normally, it can quickly switch to manual mode to continue opening or closing the cover 10, with high flexibility and reliability; the adjustment component includes two third fixing ears 11 fixed on one side of the furnace body 1, and a second screw rod 12 is rotatably installed between the outer walls of the two third fixing ears 11. The outer wall of the second screw rod 12 is screwed with a connecting plate 13, and the outer wall of the connecting plate 13 is rotatably installed with a fixing tube 14, which is sleeved on the shaft 3 and fixedly connected to the bottom of the first gear 4. By rotating the second screw rod 12, the second screw rod 12 drives the connecting plate 13 to move, and the connecting plate 13 drives the fixing The tube 14 moves, and the fixed tube 14 drives the first gear 4 to move, and according to needs, the first gear 4 is meshed with the second gear 6 or with the first gear 4 and the tooth plate 9; the outer wall of the shaft rod 3 is provided with a plurality of limit grooves 16, and the inner side of the first gear 4 is fixed with a limit block 15 which is slidably connected to the limit groove 16, which is convenient for limiting the up and down movement of the first gear 4, so that when the first gear 4 moves to the top, it can cooperate with the second gear 6, and when it moves to the bottom, it is more practical, and the setting of the limit groove 16 and the limit block 15 can also make the shaft rod 3 rotate when the first gear 4 rotates, which is more perfect.

[0019] like Figure 1 As shown, one end of the first screw rod 7 and the second screw rod 12 are both provided with a handle 17, and the first screw rod 7 and the second screw rod 12 can be manually rotated by the provided handle 17, which is labor-saving and convenient;

[0020] like Figure 1As shown, a guide rod slidably connected to the moving block 8 is fixed between the outer walls of the two second fixed ears, so that the movement of the moving block 8 is relatively stable;

[0021] like Figure 1 As shown, the outer wall of the furnace body 1 is provided with a protective cover for protecting the first gear 4, the motor 5, the second gear 6 and the tooth plate 9, which is convenient for protecting the components inside the protective cover, increasing the service life of the equipment, and is relatively complete.

[0022] The working principle of this utility model is: if the electric part has an abnormality, the rotating handle 17 drives the second screw rod 12 to rotate, the second screw rod 12 drives the connecting plate 13 to move, and the connecting plate 13 drives the first gear 4 to move through the fixed tube 14, so that the first gear 4 cooperates with the tooth plate 9. The first screw rod 7 can be driven to rotate by the handle 17, and the first screw rod 7 drives the tooth plate 9 on the moving block 8 to move, driving the first gear 4 and the shaft rod 3 to rotate, and the shaft rod 3 drives the cover body 10 to rotate and open.

[0023] The above description is only a preferred embodiment of the present invention. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principles of the present invention, and such improvements and modifications should also be considered within the scope of protection of the present invention. Structures, devices, and operating methods not specifically described or explained in this application shall be implemented in accordance with conventional means in the art unless otherwise specified or limited.

Claims

1. An electrode device for calcium carbide production, characterized in that: The invention comprises a furnace body (1), a first fixing ear (2), a shaft (3), a first gear (4), a motor (5), a second gear (6), a first screw (7), a moving block (8), a tooth plate (9), a cover (10), a third fixing ear (11), a second screw (12), a connecting plate (13), a fixing pipe (14), a limiting block (15), a limiting groove (16) and a handle (17). Two first fixing ears (2) are fixed on one side of the furnace body (1), a shaft (3) is rotatably installed between the outer walls of the two first fixing ears (2), a first gear (4) is provided on the outer wall of the shaft (3), and a third fixing ear (11), a second screw (12), a connecting plate (13), a fixing pipe (14), a limiting block (15), a limiting groove (16) and a handle (17). An adjusting component capable of pushing the first gear (4) to move up and down is provided on one side of the furnace body (1); a motor (5) is provided on the output shaft of the motor (5) with a second gear (6) meshing with the first gear (4); two second fixing ears are fixed on the outer wall of the furnace body (1) and located below the second gear (6); a first screw rod (7) is rotatably mounted between the outer walls of the two second fixing ears; a moving block (8) is screwed on the outer wall of the first screw rod (7); a tooth plate (9) is provided on one side of the moving block (8) corresponding to the first gear (4); and a cover (10) that can seal the top of the furnace body (1) is fixed on the top of the shaft rod (3).

2. The electrode device for calcium carbide production according to claim 1, characterized in that: The adjustment assembly comprises two third fixing ears (11) fixed on one side of the furnace body (1); a second screw rod (12) is rotatably mounted between the outer walls of the two third fixing ears (11); a connecting plate (13) is screwed onto the outer wall of the second screw rod (12); a fixing tube (14) is rotatably mounted through the outer wall of the connecting plate (13); the fixing tube (14) is sleeved on the shaft (3) and fixedly connected to the bottom of the first gear (4).

3. The electrode device for calcium carbide production according to claim 1, characterized in that: The outer wall of the shaft (3) is provided with a plurality of limiting grooves (16), and a limiting block (15) slidably connected to the limiting grooves (16) is fixed on the inner side of the first gear (4).

4. The electrode device for calcium carbide production according to claim 2, characterized in that: One end of each of the first screw rod (7) and the second screw rod (12) is provided with a handle (17).

5. The electrode device for calcium carbide production according to claim 1, characterized in that: A guide rod slidably connected to the moving block (8) is fixed between the outer walls of the two second fixing ears.

6. The electrode device for calcium carbide production according to claim 1, characterized in that: The outer wall of the furnace body (1) is provided with a protective cover for protecting the first gear (4), the motor (5), the second gear (6) and the gear plate (9).