Detection equipment for new energy automobile wire harness metal suite
The combination of the lifting mechanism and the height limiter solves the problem that existing testing equipment cannot detect in multiple positions and adapt to products of different heights, and realizes efficient and flexible detection of metal kits of new energy vehicle wiring harnesses.
Patent Information
- Application Number
- CN202422856287.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-11-22
AI Technical Summary
Existing testing equipment is unable to perform dimensional inspection on multiple locations of new energy vehicle wiring harness metal kits at the same time, and is difficult to adapt to products of different heights, resulting in low detection efficiency and poor flexibility.
A detection device including a lifting mechanism, a height limiter, a detector and a part holder was designed. The lifting mechanism drives the movable seat to move downward, so that the detection head of the detector can contact different positions of the metal kit at the same time. Combined with the height limiter, it can match products of different heights to achieve multi-position detection.
It achieves efficient and simultaneous detection of multiple height positions of new energy vehicle wiring harness metal kits, can adapt to products of different sizes and specifications, and improves detection efficiency and flexibility.
Smart Images

Figure CN223361411U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of detection equipment design, in particular to a detection device for a new energy vehicle wiring harness metal kit. Background Art
[0002] New energy vehicles often have wiring harnesses to facilitate power supply or signal transmission, and the wiring harnesses are mostly cylindrical. In order to facilitate the installation and fixation of the wiring harnesses on various planes, metal kits are usually provided on the wiring harnesses.
[0003] As an emerging high-tech means of transportation, new energy vehicles usually have high processing precision for each of their components, and the wiring harness metal kits on them are no exception. However, existing testing equipment can often only detect whether the size of a product at one position meets the requirements at a time, and cannot perform size inspections on multiple positions of the product at the same time. The efficiency is low, and the size of the products that can be inspected by the testing equipment is relatively single. However, in actual processing, the wiring harness metal kits of new energy vehicles often have different height specifications. Common testing equipment is often unable to effectively adapt to the inspection of products of different heights and has poor flexibility. Utility Model Content
[0004] The purpose of the present utility model is to provide a detection device for a new energy vehicle wiring harness metal kit, which can solve one or more of the above problems.
[0005] According to one aspect of the present invention, a detection device for a new energy vehicle wiring harness metal kit is provided, comprising a movable seat, a lifting mechanism, a detector, a console, a parts seat and a height limiter.
[0006] The lifting mechanism and the parts seat are both installed on the console, the movable seat is connected to the lifting mechanism, and the height limiting member is connected to the movable seat.
[0007] There are multiple detectors, all of which are connected to a movable seat. The detectors are provided with detection heads, and the detection heads of the multiple detectors are located above the part seat and can be at different heights. The detectors are electrically connected to the console.
[0008] The beneficial effects of the present invention are as follows: in the present invention, the parts seat can be used to carry the new energy vehicle wiring harness metal kit, the height limiter can match the height size of the standard new energy vehicle wiring harness metal kit, and the lifting mechanism can drive the movable seat to move downward, so that when the height limiter abuts against the control console, the detection heads of each detector can just match different positions on the above metal kit to detect each position separately. Therefore, the present invention can simultaneously detect the height sizes of different positions of the new energy vehicle wiring harness metal kit, with high detection efficiency. Moreover, since the lifting mechanism and the height limiter are provided, the detection of metal kits of different sizes can be effectively matched by changing the lifting height of the lifting mechanism and the length of the height limiter, with strong flexibility.
[0009] In some embodiments, the lifting mechanism includes a bracket, a guide rail, a slider and a cylinder, the bracket is mounted on a console, the guide rail is mounted on the bracket, the slider is slidably mounted on the guide rail, the movable seat is connected to the slider, and the cylinder is connected to the movable seat.
[0010] In some embodiments, the present invention further includes an electric air pump connected to the air cylinder, which is electrically connected to a control console, wherein the control console is provided with an on button that can be used to activate the electric air pump, thereby activating the air cylinder.
[0011] In some embodiments, the present invention further includes a spacer, through which the detector can be connected to the movable base. The spacer can be formed by stacking a plurality of unit spacers. The spacer can facilitate adjustment of the detector's installation height, thereby effectively adjusting the installation height of the detector's detection head.
[0012] In some embodiments, the present invention further includes a buffer and a buffer seat, wherein the buffer seat is mounted on the console, the buffer is mounted on the buffer seat, and the buffer is disposed below the movable seat. The provision of the buffer can assist in decelerating the lifting mechanism when the lifting mechanism is about to move into position and mitigate the impact caused by inertia of the movable seat.
[0013] In some embodiments, the movable seat includes a horizontal plate, a vertical plate, and a reinforcing rib, wherein the horizontal plate is connected to the vertical plate, and the reinforcing rib is connected to both the horizontal plate and the vertical plate. The provision of the reinforcing rib can improve the connection reliability between the horizontal plate and the vertical plate.
[0014] In some embodiments, the console is provided with a display that can conveniently display the detection results of the detector.
[0015] In some embodiments, the component holder includes a base, a support plate, and a protrusion. The support plate is connected to the base, and the protrusion is connected to the support plate. The support plate is provided with a through hole. The protrusion facilitates the installation of the metal sleeve of the new energy vehicle wiring harness, and the through hole facilitates the insertion of the protrusion on the metal sleeve of the new energy vehicle wiring harness, thereby effectively fixing the metal sleeve of the new energy vehicle wiring harness to the component holder. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a structural schematic diagram of a detection device for a new energy vehicle wiring harness metal kit according to an embodiment of the present utility model.
[0017] Figure 2 This is a structural schematic diagram of a detection device for a new energy vehicle wiring harness metal kit according to an embodiment of the present utility model.
[0018] Figure 3 This is a right view of a structural schematic diagram of a detection device for a new energy vehicle wiring harness metal kit according to an embodiment of the present utility model.
[0019] Figure 4 This is a structural schematic diagram of a detection device for a new energy vehicle wiring harness metal kit according to an embodiment of the present invention when in use.
[0020] In the figure: 1. Movable seat, 2. Lifting mechanism, 3. Detector, 4. Control console, 5. Parts seat, 6. Height limiter, 7. Pad, 8. Buffer, 9. Buffer seat, 10. Electric air pump, 11. Horizontal plate, 12. Vertical plate, 13. Reinforcement rib, 21. Bracket, 22. Guide rail, 23. Slider, 24. Cylinder, 31. Detection head, 41. Display, 42. Start button, 51. Base, 52. Support plate, 53. Bump, 521. Through hole, 100. New energy vehicle wiring harness metal kit, 200. Protrusion. DETAILED DESCRIPTION
[0021] The present invention will be further described in detail below with reference to the accompanying drawings.
[0022] refer to Figures 1 to 4 The utility model discloses a detection device for a new energy vehicle wiring harness metal kit, comprising a movable seat 1, a lifting mechanism 2, a detector 3, a console 4, a parts seat 5 and a height limiter 6.
[0023] The lifting mechanism 2 includes a bracket 21, a guide rail 22, a slider 23, and a cylinder 24. The console 4 is provided with a top plate, and the bracket 21 is fixedly mounted on the top plate of the console 4 by screws. There are preferably two guide rails 22, both of which are fixedly mounted on the bracket 21 by screws. The guide rails 22 are arranged perpendicular to the top plate. There are also preferably two sliders 23, each of which is slidably mounted on the two guide rails 22.
[0024] The movable seat 1 includes a horizontal plate 11, a vertical plate 12 and a reinforcing rib 13. The top side of the horizontal plate 11 and the bottom side of the vertical plate 12 are fixedly connected by screws. The reinforcing rib 13 is in the shape of a right triangle, and its right-angled sides are fixedly connected to the horizontal plate 11 and the vertical plate 12 respectively by screws.
[0025] Both sliders 23 are fixedly connected to the vertical plate 12 of the movable seat 1 by screws, the cylinder body of the cylinder 24 is fixedly mounted on the bracket 21 by screws, and the piston rod of the cylinder 24 is fixedly connected to the horizontal plate 11 of the movable seat 1 by screws, that is, the cylinder 24 can drive the movable seat 1 to move, and the piston rod of the cylinder 24 is arranged parallel to the guide rail 22.
[0026] There can be multiple detectors 3. In this embodiment, there are preferably four detectors 3. The four detectors 3 are respectively fixedly connected to the movable seat 1, and the detection equipment of the new energy vehicle wiring harness metal kit can also include a pad 7. Some detectors 3 can be connected to the movable seat 1 through the pad 7, and the pad 7 can be composed of several unit pads stacked together. The number of unit pads can be selected according to the height of the detector 3 to be set. In this embodiment, two of the detectors 3 are not connected to the pad 7, and the other two detectors 3 are respectively connected to two unit pads. After setting, each detector 3 can be at the same or different heights.
[0027] The detector 3 is provided with a detection head 31 , and the detection head 31 of each detector 3 can be at the same or different heights.
[0028] The component holder 5 includes a base 51, a support plate 52, and a bump 53. The base 51 is fixedly mounted on the console 4 by screws, the support plate 52 is fixedly connected to the base 51 by screws, and the bump 53 is fixedly connected to the support plate 52 by screws. The bump 53 can be used to fit the new energy vehicle wiring harness metal kit 100, so that the new energy vehicle wiring harness metal kit 100 can be fixed on the bump 53. In addition, if the new energy vehicle wiring harness metal kit 100 is provided with a protrusion 200, the support plate 52 can be provided with a through hole 521 accordingly, and the protrusion 200 can be embedded in the through hole 521, so as to further improve the fixation reliability of the new energy vehicle wiring harness metal kit 100 on the component holder 5.
[0029] The height limiter 6 is fixedly connected to the bottom of the movable seat 1 via a connecting rod. The height limiter 6 is located above the top plate of the console 4, and the detection head 31 of the detector 3 is located above the component seat 5. The height of the height limiter 6 can match the required standard size of the new energy vehicle wiring harness metal kit. After the standard size is set on the component seat 5, when the height limiter 6 moves downward as the movable seat 1 contacts the top plate, each detection head 31 on the detector 3 can just contact the standard size of the new energy vehicle wiring harness metal kit on the component seat 5.
[0030] The detection equipment of the new energy vehicle wiring harness metal kit also includes a buffer 8 and a buffer seat 9. The buffer seat 9 is fixedly mounted on the console 4. The buffer 8 is fixedly mounted on the buffer seat 9 by screws, and the buffer 8 is arranged below the movable seat 1.
[0031] A control device is provided in the console 4, and each detector 3 is electrically connected to the control device of the console 4 through a wire, so that the detection results of the detector 3 can be transmitted to the control device of the console 4, and a display 41 is provided on the console 4, which can display the detection results.
[0032] The testing equipment for the new energy vehicle wiring harness metal kit also includes an electric air pump 10. The electric air pump 10 is connected to the air cylinder 24 via an air pipe. The electric air pump 10 is fixedly connected to the control console 4 via screws. The motor of the electric air pump 10 is electrically connected to the control device of the control console 4 via wires. The control console 4 is provided with an on button 42 that can be used to start the electric air pump 10.
[0033] When the detection equipment of the new energy vehicle wiring harness metal kit is in use, the new energy vehicle wiring harness metal kit 100 to be detected can be sleeved on the protrusion 53, and the protrusion 200 thereon can be embedded in the through hole 521, so that the new energy vehicle wiring harness metal kit 100 to be detected can be fixed on the part seat 5.
[0034] The electric air pump 10 can be connected to an external air source. Pressing the start button 42 triggers the electric air pump 10 to operate, thereby supplying air to the cylinder 24. The cylinder 24 drives the movable seat 1 downward, and the movable seat 1 and the slider 23 slide along the guide rail 22. The detector 3 and the height limiter 6 connected to the movable seat 1 can move downward as the movable seat 1 moves downward until the height limiter 6 contacts the top plate of the control console 4. At this time, the detection heads 31 of each detection device 3 can correspond to and contact different positions of the above-mentioned metal kit, effectively detecting the height of different positions of the metal kit. In addition, if the detection head 31 does not contact the corresponding position of the above-mentioned metal kit, it can record the position as zero.
[0035] The detection results of the detector 3 can be sent to the console 4 and displayed on the display 41 to facilitate judging whether different positions of the new energy vehicle wiring harness metal kit 100 on the part seat 5 meet the size requirements.
[0036] After the measurement is completed, the cylinder 24 can be reset to drive the movable seat 1 to reset, and the detector 3 and the height limiter 6 connected to the movable seat 1 are also reset. The user can remove the measured new energy vehicle wiring harness metal kit 100 from the part seat 5 and replace it with a new new energy vehicle wiring harness metal kit 100 to be measured for testing.
[0037] The above descriptions are only some embodiments of the present invention. For those skilled in the art, several modifications and improvements can be made without departing from the inventive concept of the present invention, and these all fall within the scope of protection of the present invention.
Claims
1. A detection device for new energy vehicle wiring harness metal kit, characterized in that: Including movable seat, lifting mechanism, detector, control console, parts seat and height limiter, The lifting mechanism and the parts seat are both installed on the console, the movable seat is connected to the lifting mechanism, and the height limiting member is connected to the movable seat. There are multiple detectors, all of which are connected to a movable seat. The detectors are provided with detection heads, and the detection heads of the multiple detectors are located above the part seat and can be at different heights. The detectors are electrically connected to the console.
2. The detection equipment for the metal kit of the wiring harness of a new energy vehicle according to claim 1 is characterized in that: The lifting mechanism includes a bracket, a guide rail, a slider and a cylinder. The bracket is installed on the console, the guide rail is installed on the bracket, the slider is slidably mounted on the guide rail, the movable seat is connected to the slider, and the cylinder is connected to the movable seat.
3. The detection device for the metal kit of the wiring harness of a new energy vehicle according to claim 2, characterized in that: The utility model comprises an electric air pump, wherein the electric air pump is connected to the air cylinder, and the electric air pump is electrically connected to a control console, and the control console is provided with an opening button.
4. The detection device for a new energy vehicle wiring harness metal kit according to claim 1, characterized in that: The detector comprises a pad, and the detector can be connected to the movable seat through the pad. The pad can be formed by stacking a plurality of unit pads.
5. The detection equipment for the metal kit of the wiring harness of a new energy vehicle according to claim 1, characterized in that: The utility model comprises a buffer and a buffer seat. The buffer seat is installed on the console, the buffer is installed on the buffer seat, and the buffer is arranged below the movable seat.
6. The detection device for the metal kit of the wiring harness of a new energy vehicle according to claim 1, characterized in that: The movable seat comprises a horizontal plate, a vertical plate and reinforcing ribs, the horizontal plate and the vertical plate are connected, and the reinforcing ribs are connected to the horizontal plate and the vertical plate.
7. The detection device for the metal kit of the wiring harness of a new energy vehicle according to claim 1, characterized in that: The console is provided with a display.
8. The detection equipment for the metal kit of the wiring harness of a new energy vehicle according to claim 1, characterized in that: The part seat comprises a base, a supporting plate and a convex block, wherein the supporting plate is connected to the base, the convex block is connected to the supporting plate, and a through hole is provided on the supporting plate.