Temperature sensor testing device

By designing a temperature sensor testing device that includes a shell, a power supply, a temperature controller and a heating device, the problems of low efficiency and insufficient precision of existing detection methods are solved, efficient and stable sensor detection is achieved, and safety and ease of use are ensured.

CN223361622UActive Publication Date: 2025-09-19杨新涛
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Patent Information

Application Number
CN202422906951.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-09-19
Estimated Expiration
2034-11-27

AI Technical Summary

Technical Problem

Existing temperature sensor detection methods are inefficient and cannot accurately reflect the sensor's sensitivity to ambient temperature, posing a safety hazard.

Method used

A temperature sensor testing device is designed, including a housing, a power supply, a temperature controller, and a heating device. The device is divided into independent chambers by partitions. The heating device is fixed to the partition or box, and stable heating of the sensor is achieved through detection holes and through holes. The device is combined with a display and a charging port to ensure the stability and accuracy of the detection.

Benefits of technology

It improves the efficiency and accuracy of temperature sensor detection, reduces the interference of the external environment on the detection, ensures the stability and safety of the detection results, and is easy to use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a temperature sensor testing device, which comprises a shell, a power supply, a heating device and a temperature controller, the interior of the shell is divided into three chambers through partition plates, the power supply, the heating device and the temperature controller are respectively arranged in the three chambers, and the temperature controller is electrically connected with the power supply and the heating device. A control panel on the temperature controller is embedded into the shell; the heating device is fixed on the partition plate, a detection hole is formed in the heating device, and a through hole corresponding to the detection hole is formed in the shell; through cooperation among the shell, the power source, the heating device and the temperature controller, detection of the temperature sensor is achieved, the interior of the shell is divided into different cavities through the partition plates, isolation among the power source, the heating device and the temperature controller is achieved, mutual interference among the power source, the heating device and the temperature controller is reduced, and use stability and safety are guaranteed; the problem that an existing detection method is low in efficiency is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of sensor detection, in particular to a temperature sensor testing device. Background Art

[0002] Temperature sensors are essential sensors in mines and are related to production safety. The "Management Specifications for Coal Mine Safety Monitoring Systems and Testing Instruments" AQ1029-2019 stipulates the installation and calibration of temperature sensors as follows:

[0003] 1. The air compressor should be equipped with a temperature sensor. When the temperature exceeds the limit, an audible and visual alarm will sound and the power supply of the air compressor will be cut off.

[0004] 2. Safety monitoring equipment must be calibrated regularly according to the requirements of the product manual.

[0005] 3. Before use and after overhaul, the safety monitoring equipment must be tested and calibrated according to the requirements of the product manual, and must be tested on the ground for 24 to 48 hours before it can be lowered into the well.

[0006] The previous testing method involved adjusting the sensor's temperature using a remote control according to the product manual. This method only tested the sensor's audible and visual alarm functions and failed to accurately reflect the sensor's sensitivity to ambient temperature, posing a safety hazard. Later, the ground compressor room temperature sensor was tested by burning a candle to heat the sensor element, performing a power-off test for excessive temperature. This method was inefficient and severely damaged the sensor element. Utility Model Content

[0007] In order to solve the above technical problems, the utility model provides a temperature sensor testing device, which realizes the detection of the temperature sensor through the cooperation between the housing, power supply, heating device and temperature controller, and solves the problem of low efficiency of the existing detection method.

[0008] In order to solve the above technical problems, the utility model provides a technical solution: a temperature sensor testing device, comprising a shell, a power supply, a temperature controller and a heating device, characterized in that: comprising a shell, a power supply, a temperature controller and a heating device, characterized in that: the shell is divided into three chambers by a partition, the power supply, the temperature controller and the heating device are respectively arranged in the three chambers, the temperature controller is electrically connected to the power supply and the heating device, a thermocouple connected to the temperature controller is arranged on the heating device to collect the heating temperature of the heating device, the control panel on the temperature controller is embedded in the shell, the heating device is fixed on a box or a partition, a detection hole is provided on the heating device, and a through hole coaxial with the detection hole is provided on the shell.

[0009] Furthermore, the heating device is an electric heating rod, and an arc-shaped metal sheet is mounted on the side wall of the electric heating rod, and the detection hole is formed on the side wall of the electric heating rod.

[0010] Furthermore, the heating device is an electric heating wire, and the electric heating wire is surrounded into a circular ring structure to form the detection hole.

[0011] Furthermore, the shell is provided with a display for displaying the power level of the power supply, and the shell is provided with a charging port electrically connected to the power supply.

[0012] Furthermore, a main power switch and a heating switch are provided on the housing.

[0013] Furthermore, a handle is provided on the shell.

[0014] The beneficial effects of the utility model are:

[0015] 1. This application realizes the detection of the temperature sensor through the cooperation between the shell, power supply, heating device and temperature controller, and divides the shell into different chambers through partitions to realize the isolation between the power supply, heating device and temperature controller, reduce mutual interference between them, and ensure stability and safety of use. The heating device is in an independent chamber and is connected to the outside world only through a through hole, reducing the impact of the external environment on the temperature and solving the problem of low efficiency of existing detection methods.

[0016] 2. In this application, the heating device is fixed on a partition or a box to prevent the shaking of the heating device from causing instability in the heating area and affecting the detection results. At the same time, a detection hole is provided on the heating device, and a through hole corresponding to the detection hole is provided on the shell. The sensor to be detected extends into the detection hole through the through hole to ensure the relative stability of the position of the temperature sensor and the heating device, reduce the interference of the heating device by the external environment, and the setting of the detection hole makes the sensor more evenly heated, thereby ensuring the detection accuracy.

[0017] 3. In this application, a handle is provided on the shell to facilitate carrying and transfer, and is easy to use.

[0018] 4. This application is provided with a display showing the power level and a charging port for charging, which can obtain the power level of the power supply in real time, making it convenient to charge the power supply through the charging port according to the situation and ensure stability of use.

[0019] In order to make the above and other purposes, features and advantages of the present invention more obvious and easy to understand, preferred embodiments are given below and described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only five of the drawings in the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0021] Figure 1 This is a schematic diagram of the structure of this application.

[0022] Figure 2 This is a structural diagram of the charging port.

[0023] Figure 3 A structural diagram of a heating device.

[0024] Figure 4 Schematic diagram of another structure of the heating device.

[0025] Figure 5 This is the circuit diagram of this application.

[0026] In the figure, 1-shell, 2-partition, 3-power supply, 4-heating device, 5-temperature controller, 6-detection hole, 7-through hole, 8-handle, 9-charging port, 10-display, 11-main switch, 12-heating switch, 13-arc-shaped metal sheet. DETAILED DESCRIPTION

[0027] The following describes embodiments of the present invention in detail with reference to the accompanying drawings. Although certain embodiments of the present invention are shown in the accompanying drawings, it should be understood that the present invention can be implemented in various forms and should not be construed as limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of the present invention. It should be understood that the accompanying drawings and embodiments of the present invention are for illustrative purposes only and are not intended to limit the scope of protection of the present invention.

[0028] It should be understood that the steps described in the method embodiments of the present invention may be performed in a different order. Furthermore, the method embodiments may include additional steps or omit the steps shown. The scope of the present invention is not limited in this respect.

[0029] The names of the messages or information exchanged between multiple devices in the embodiments of the present invention are only used for illustrative purposes and are not used to limit the scope of these messages or information. Example 1

[0030] like Figure 1-3As shown in Figure 5, a temperature sensor testing device includes a shell 1, a power supply 3, a temperature controller 5 and a heating device 4. The shell 1 is divided into three chambers by a partition 2. The power supply 3, the temperature controller 5 and the heating device 4 are respectively arranged in the three chambers. The temperature controller 5 is electrically connected to the power supply 3 and the heating device 4. A thermocouple connected to the temperature controller 5 is arranged on the heating device 4 to collect the heating temperature of the heating device 4. The control panel on the temperature controller 5 is embedded in the shell 1. The heating device 4 is fixed on the box 1 or the partition 2. A detection hole 6 is provided on the heating device 4, and a through hole 7 coaxial with the detection hole 6 is provided on the shell 1; the shell 1 is divided into different chambers by the partition 2 to achieve isolation between the power supply 3, the heating device 4 and the temperature controller 5, reduce mutual interference and interference from the external environment, ensure stability and safety in use, and solve the problem of low efficiency of existing detection methods.

[0031] The heating device 4 is fixed on the partition 2 or the box to prevent the shaking of the thermocouple from causing instability in the heating area and affecting the detection results. At the same time, a detection hole 6 is provided on the heating device 4, and a through hole 7 corresponding to the detection hole 6 is provided on the shell 1. The sensor to be detected extends into the detection hole 6 through the through hole 7 to reduce the interference of the heating device 4 with the external environment. The setting of the detection hole 6 makes the sensor more evenly heated, thereby ensuring the detection accuracy.

[0032] The heating device 4 is an electric heating rod, and an arc-shaped metal sheet 13 is mounted on the side wall of the electric heating rod, and a detection hole is formed on the side wall of the electric heating rod; the heating rod is fixed to the partition 2 or the box body 1 by a buckle or a clamp, and the arc-shaped metal sheet 13 is used to form a detection hole on the electric heating rod. The thermal conductivity of the metal is used to make the heat around the detection hole 6 uniform, thereby improving the detection accuracy.

[0033] Among them, a handle 8 is provided on the shell 1, which is convenient for people to carry and transfer and easy to use; a main power switch and a heating switch are provided on the shell; a main switch 11 is provided between the power supply 3 and the temperature controller 5, and a heating switch 12 is provided between the heating device 4 and the power supply 3. There is one main switch 11 and one heating switch 12. The heating switch 12 can effectively prevent the waste of electricity, improve the use efficiency and work efficiency of the device, and facilitate step-by-step control by personnel. Example 2

[0034] like Figure 4 As shown, this embodiment is obtained by further describing the technical features such as the heating device 4 on the basis of the embodiment one. The remaining technical features are the same as those of the embodiment one, and the similarities are not repeated here. Among them, the difference between this embodiment and the embodiment one is that: the electric heating rod is replaced by an electric heating wire, and the electric heating wire is surrounded into a circular ring structure to form the detection hole.

[0035] In this embodiment, the electric heating wire is fixed to the partition 2 or the box body 1 by screws or clips, and the flexible characteristics of the electric heating wire are used for deformation setting, and the detection hole 6 is formed by its own deformation. Compared with the first embodiment, the structure is simpler and the use of materials is reduced, so that the temperature around the detection hole 6 is more uniform. Example 3

[0036] like Figure 1 and 5 As shown, this embodiment is obtained by adding technical features such as a display 10 and a charging port 9 on the basis of Example 2. The remaining technical features are the same as those of Example 2, and the similarities are not repeated here. Among them, the difference between this embodiment and Example 2 is that: a display 10 for displaying the power level of the power supply 3 is provided on the shell 1, and a charging port 9 electrically connected to the power supply 3 is provided on the shell 1.

[0037] In this embodiment, a display 10 for displaying the power level and a charging port 9 for charging are provided, which can obtain the power level of the power source 3 in real time, facilitate charging the power source 3 through the charging port 9 according to the situation, and ensure stability of use.

[0038] The usage process of the overall technical solution formed by the above embodiments is as follows: determine the detection temperature of the temperature sensor to be detected, turn on the main switch 11 and the heating switch 12, set the heating temperature of the heating device 4 through the control panel on the temperature controller 5, and display the heating temperature in real time through the display 10. After the heating temperature reaches the set temperature and a stable thermal environment is formed, the temperature sensor to be detected is inserted into the detection hole 6 from the through hole 7 to heat the temperature sensor. After the detection is completed, turn off the heating switch 12, carry this application to the next detection position by the handle, until the detection work is completed, and turn off the main switch 11; the display 10 displays the power of the power supply 3, and when the power is too low, the power supply is charged through the charging port 9.

[0039] The temperature controller 5 , the thermocouple, the heating switch 12 , the main switch 11 and the display 10 may be any commonly used device in the prior art and are not subject to any additional restrictions.

[0040] Note that the above are merely preferred embodiments of the present invention and the technical principles employed. Those skilled in the art will appreciate that the present invention is not limited to the specific embodiments described herein, and that various obvious changes, readjustments, and substitutions are readily apparent to those skilled in the art without departing from the scope of protection of the present invention. Therefore, while the present invention has been described in detail through the above embodiments, the present invention is not limited to the above embodiments and may include many other equivalent embodiments without departing from the scope of the present invention. The scope of the present invention is determined by the appended claims.

Claims

1. A temperature sensor testing device, comprising a housing, a power supply, a temperature controller, and a heating device, characterized in that: The shell is divided into three chambers by a partition, and the power supply, temperature controller and heating device are respectively arranged in the three chambers. The temperature controller is electrically connected to the power supply and the heating device. A thermocouple connected to the temperature controller is arranged on the heating device to collect the heating temperature of the heating device. The control panel on the temperature controller is embedded in the shell. The heating device is fixed on the box or partition. A detection hole is provided on the heating device, and a through hole coaxial with the detection hole is provided on the shell.

2. A temperature sensor testing device according to claim 1, characterized in that: The heating device is an electric heating rod, and an arc-shaped metal sheet is sleeved on the electric heating rod, and the detection hole is formed on the side wall of the electric heating rod.

3. A temperature sensor testing device according to claim 1, characterized in that: The heating device is an electric heating wire, and the electric heating wire is surrounded into a circular ring structure to form the detection hole.

4. A temperature sensor testing device according to any one of claims 2 or 3, characterized in that: The housing is provided with a display for displaying the power level of the power supply, and the housing is provided with a charging port electrically connected to the power supply.

5. A temperature sensor testing device according to claim 4, characterized in that: The housing is provided with a main power switch and a heating switch.

6. A temperature sensor testing device according to claim 5, characterized in that: A handle is provided on the shell.