Environment-friendly tensile soft copper stranded wire
By arranging a composite adhesive layer on the outside of the copper stranded wire core, winding and twisting multiple copper wires, and covering the outside with a steel wire core and a fixed sleeve, the problem of poor tensile performance of existing stranded wires is solved, and higher tensile strength and wear resistance are achieved.
Patent Information
- Application Number
- CN202421568289.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-03
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-07-03
AI Technical Summary
Existing stranded wires have poor tensile strength and are prone to significant deformation when subjected to stress, resulting in inability to function properly.
The copper stranded wire core is constructed using a composite structure with a polyperfluoroethylene propylene (FEP) adhesive layer, a polytetrafluoroethylene (PTFE) layer, and a corrosion-resistant rubber layer to enhance the copper wire's high-temperature resistance. Multiple copper wires are twisted and twisted to form the copper stranded wire core. Furthermore, multiple steel wire cores are wrapped around the copper stranded wire core and secured with a fixing sleeve and wire sleeve to form the overall structure.
The tensile strength and wear resistance of the stranded wire are improved to ensure that it is not easily damaged during operation and extend its service life.
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Figure CN223362859U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of stranded wires, in particular to an environmentally friendly, tensile-resistant soft copper stranded wire. Background Art
[0002] Stranded wire is made by twisting single wires around the strand axis at a constant angular velocity and moving the strands forward at a uniform speed. Commonly used materials are copper and aluminum. Copper and aluminum wires can be twisted into conductor cores of various specifications and cross-sections as well as different types of wires and cables.
[0003] Stranded wire is typically composed of an internal core and a sheath. Multiple copper wires are twisted together to form a core, and then a sheath is placed around the core for protection. However, existing stranded wires have poor tensile strength. When subjected to significant external force, they can easily deform significantly, rendering them unusable.
[0004] Therefore, it is necessary to provide an environmentally friendly tensile-resistant soft copper stranded wire to solve the above technical problems. Utility Model Content
[0005] The purpose of the utility model is to provide an environmentally friendly tensile-resistant soft copper stranded wire to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an environmentally friendly, tensile-resistant soft copper stranded wire, comprising a copper stranded wire core and a steel wire core, wherein a plurality of steel wire cores are provided, and the plurality of steel wire cores are evenly distributed around the copper stranded wire core, a fixed sleeve is provided on the outside of the plurality of steel wire cores, and a wire sleeve is provided on the outside of the fixed sleeve, the copper stranded wire core comprises a copper stranded wire core, the copper stranded wire core is formed by twisting a plurality of copper wires, and the plurality of copper wires are evenly wrapped and twisted around the outer circumference of a copper wire, a first coating is provided on the outside of the copper stranded wire core, a second coating is provided on the outside of the first coating, a first adhesive layer is provided on the outside of the outer circumference of the copper wire, a second adhesive layer is provided on the outside of the first adhesive layer, and a third adhesive layer is provided on the outside of the second adhesive layer.
[0007] As a preferred technical solution of the present invention, the copper stranded wire core includes seven copper wires, and the six copper wires are evenly wound and twisted around the outer circumference of one copper wire.
[0008] As a preferred technical solution of the present invention, the first coating is a tin alloy layer, and the second coating is a zinc coating.
[0009] As a preferred technical solution of the present invention, the first adhesive layer is a polytetrafluoroethylene adhesive layer, the second adhesive layer is a polytetrafluoroethylene layer, and the third adhesive layer is a corrosion-resistant rubber layer.
[0010] As an optimal technical solution of the present invention, the number of the steel wire core parts is six, the steel wire core parts include a steel wire core, the steel wire core includes a first steel wire and a second steel wire, six second steel wires are provided, and the six second steel wires are evenly wound and twisted around the outer circumference of the first steel wire, and a coating layer is provided on the outside of the steel wire core.
[0011] As an optimal technical solution of the present invention, a mounting hole is provided in the middle of the fixing sleeve, and six slots are evenly provided on the inner wall of the mounting hole. The slots are semicircular slots, and the shape of the slots is adapted to the shape of the outer circumference of the steel wire core.
[0012] As a preferred technical solution of the present invention, the wire sleeve is made of nitrile rubber.
[0013] Compared with the prior art, the beneficial effects of the present invention are:
[0014] The utility model describes an environmentally friendly, tensile-resistant soft copper stranded wire. The utility model sequentially arranges a composite structure of a polytetrafluoroethylene (PTFE) layer, a polytetrafluoroethylene (PTFE) layer, and a corrosion-resistant rubber layer on the outside of the copper wire, thereby improving the high-temperature resistance of the copper wire and making it safe and environmentally friendly. Multiple copper wires are then twisted together to form a copper stranded wire core, thereby enhancing the tensile strength of the wire core, ensuring that it will not be damaged during operation and extending its service life. Multiple steel wire cores are continuously coated on the outside of the copper stranded wire core to further enhance the overall tensile strength. A fixed sleeve is arranged on the outside of the multiple steel wire cores so that the multiple steel wire cores are evenly distributed on the outer peripheral surface of the copper stranded wire core, so that the copper stranded wire core and the steel wire core form a whole, and a wire sleeve is coated on the outside of the fixed sleeve to improve the wear resistance of the overall soft copper stranded wire. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0016] Figure 1 It is a three-dimensional schematic diagram of the overall structure of the utility model;
[0017] Figure 2 This is a three-dimensional schematic diagram of the core structure of the copper stranded wire of the present invention;
[0018] Figure 3 This is a three-dimensional schematic diagram of the copper stranded wire core structure of the utility model;
[0019] Figure 4 It is a three-dimensional schematic diagram of the steel wire core structure of the utility model;
[0020] Figure 5 It is a three-dimensional schematic diagram of the steel wire core structure of the utility model;
[0021] Figure 6This is a three-dimensional schematic diagram of the copper wire and its component structure of the utility model;
[0022] Figure 7 It is a three-dimensional schematic diagram of the fixing sleeve structure of the utility model.
[0023] In the figure: 1. Copper stranded wire core; 11. Copper stranded wire core; 111. Copper wire; 12. First plating layer; 13. Second plating layer; 2. Steel wire core; 21. Steel wire core; 211. First steel wire; 212. Second steel wire; 22. Coating layer; 3. Fixing sleeve; 31. Mounting hole; 32. Slot; 4. Wire sleeve; 5. First adhesive layer; 6. Second adhesive layer; 7. Third adhesive layer. DETAILED DESCRIPTION
[0024] The following describes the embodiments of the present invention with reference to the accompanying drawings. In the process, to ensure clarity and convenience of the description, we may exaggerate the width of the lines or the size of the components in the drawings.
[0025] In addition, the following terms are defined based on the functions of the present invention and may vary depending on the intention or custom of the user or operator. Therefore, these terms are defined based on the entire content of this specification.
[0026] like Figures 1 to 7 As shown, an environmentally friendly tensile-resistant soft copper stranded wire comprises a copper stranded wire core 1 and a steel wire core 2, wherein six steel wire cores 2 are provided, and the six steel wire cores 2 are evenly distributed around the copper stranded wire core 1, thereby improving the tensile resistance of the copper stranded wire core 1; a fixing sleeve 3 is provided on the outside of the six steel wire cores 2, a mounting hole 31 is provided in the middle of the fixing sleeve 3, and six card slots 32 are evenly provided on the inner wall of the mounting hole 31, wherein the card slot 32 is a semicircular groove, and the shape of the card slot 32 is adapted to the shape of the outer circumferential surface of the steel wire core 2, thereby clamping and fixing the six steel wire cores 2 to prevent shaking, and the clamping is firm and reliable; a wire sleeve 4 is provided on the outside of the fixing sleeve 3, and the wire sleeve 4 is made of nitrile rubber with good wear resistance, thereby improving the wear resistance of the surface of the soft copper stranded wire and extending its service life.
[0027] like Figure 2 and Figure 3 As shown, the copper stranded wire core 1 includes a copper stranded wire core 11, which is formed by twisting seven copper wires 111. The six copper wires 111 are evenly wrapped and twisted around the outer circumference of one copper wire 111, which greatly enhances the tensile strength of the copper stranded wire. A first coating 12 is provided on the outside of the copper stranded wire core 11. The first coating 12 is a tin alloy layer with good thermal conductivity, which can promptly discharge the heat generated by the copper stranded wire core 11 during operation. A second coating 13 is provided on the outside of the first coating 12. The second coating 13 is a galvanized layer, which enhances the oxidation resistance of the copper stranded wire core 11.
[0028] like Figure 4 and Figure 5 As shown, the steel wire core portion 2 includes a steel wire core 21, and the steel wire core 21 includes a first steel wire 211 and a second steel wire 212. Six second steel wires 212 are provided, and the six second steel wires 212 are evenly wound and twisted around the outer circumference of the first steel wire 211 to enhance the tensile strength of the steel wire core 21, thereby improving the tensile performance of the soft copper stranded wire. A coating layer 22 is provided on the outside of the steel wire core 21 to facilitate tightening the steel wire core 21.
[0029] like Figure 6 As shown, a first adhesive layer 5 is provided on the outer side of the outer circumference of the copper wire 111, and the first adhesive layer 5 is a polytetrafluoroethylene adhesive layer. A second adhesive layer 6 is provided on the outer side of the first adhesive layer 5, and the second adhesive layer 6 is a polytetrafluoroethylene layer. A third adhesive layer 7 is provided on the outer side of the second adhesive layer 6, and the third adhesive layer 7 is a corrosion-resistant rubber layer. This composite structure greatly improves the high temperature resistance of the copper wire 111 and is safe and environmentally friendly.
[0030] The specific implementation method is to sequentially arrange a composite structure of a polytetrafluoroethylene layer and a corrosion-resistant rubber layer on the outside of the copper wire 111, thereby improving the high temperature resistance of the copper wire 111 and making it safe and environmentally friendly, and then winding and twisting multiple copper wires 111 together to form a copper stranded wire core 11, thereby enhancing the tensile strength of the wire core, ensuring that it will not be damaged during operation and extending its service life, and continuing to coat multiple steel wire cores 21 on the outside of the copper stranded wire core 11 to further enhance the overall tensile strength, and arranging a fixed sleeve 3 on the outside of the multiple steel wire cores 21 so that the multiple steel wire cores 21 are evenly distributed on the outer edge of the copper stranded wire core 11, so that the copper stranded wire core 11 and the steel wire core 21 form a whole, and coating the wire sleeve 4 on the outside of the fixed sleeve 3 to improve the wear resistance of the overall soft copper stranded wire.
[0031] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. An environmentally friendly tensile-resistant soft copper stranded wire, characterized by: The invention comprises a copper stranded wire core (1) and a steel wire core (2), wherein the steel wire core (2) is provided with a plurality of steel wire cores (2), and the plurality of steel wire cores (2) are evenly distributed around the copper stranded wire core (1). A fixing sleeve (3) is provided on the outside of the plurality of steel wire cores (2), and a wire sleeve (4) is provided on the outside of the fixing sleeve (3). A mounting hole (31) is provided in the middle of the fixing sleeve (3), and six card slots (32) are evenly provided on the inner wall of the mounting hole (31). The card slots (32) are semicircular grooves, and the shape of the card slots (32) is adapted to the shape of the outer circumferential surface of the steel wire core (2). The copper stranded wire core (1) comprises a copper stranded wire core (11), the copper stranded wire core (11) being formed by twisting a plurality of copper wires (111), the plurality of copper wires (111) being evenly wound and twisted around the outer circumference of a copper wire (111), a first plating layer (12) being provided on the outer side of the copper stranded wire core (11), a second plating layer (13) being provided on the outer side of the first plating layer (12), a first adhesive layer (5) being provided on the outer side of the outer circumference of the copper wire (111), a second adhesive layer (6) being provided on the outer side of the first adhesive layer (5), and a third adhesive layer (7) being provided on the outer side of the second adhesive layer (6).
2. The environmentally friendly tensile-resistant soft copper stranded wire according to claim 1, characterized in that: The copper stranded wire core (11) comprises seven copper wires (111), and six of the copper wires (111) are evenly twisted around the outer circumference of one copper wire (111).
3. The environmentally friendly tensile-resistant soft copper stranded wire according to claim 1, characterized in that: The first plating layer (12) is a tin alloy layer, and the second plating layer (13) is a zinc plating layer.
4. The environmentally friendly tensile-resistant soft copper stranded wire according to claim 1, characterized in that: The first adhesive layer (5) is a polytetrafluoroethylene adhesive layer, the second adhesive layer (6) is a polytetrafluoroethylene layer, and the third adhesive layer (7) is a corrosion-resistant rubber layer.
5. The environmentally friendly tensile-resistant soft copper stranded wire according to claim 1, characterized in that: The number of the steel wire core parts (2) is six, and the steel wire core parts (2) include a steel wire core (21), and the steel wire core (21) includes a first steel wire (211) and a second steel wire (212). Six second steel wires (212) are provided, and the six second steel wires (212) are evenly wound and twisted around the outer circumference of the first steel wire (211). A coating layer (22) is provided on the outer side of the steel wire core (21).
6. The environmentally friendly tensile-resistant soft copper stranded wire according to claim 1, characterized in that: The wire sleeve (4) is made of nitrile rubber.