Guide structure for aluminum alloy cable processing

The upper guide wheel is automatically adjusted through a motor-driven lifting mechanism and a pressure sensor, solving the problem of inconvenient manual adjustment of the backplane positioning during aluminum alloy cable processing, achieving efficient and precise automatic fitting of the guide structure, and improving ease of use.

CN223362870UActive Publication Date: 2025-09-198030 ELECTRICAL TECH CO LTD
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Patent Information

Application Number
CN202422780412.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-14
Publication Date
2025-09-19
Estimated Expiration
2034-11-14

AI Technical Summary

Technical Problem

The existing aluminum alloy cable processing guide structure uses a manual operation method to adjust the back plate movement of the clamping assembly, which results in repeated adjustment and positioning of cables of various thicknesses and models, reducing the convenience of use.

Method used

The motor drives the screw to rotate, and the lifting mechanism drives the slider and the upper guide wheel to move. Combined with the pressure sensor, the upper guide wheel and the cable are automatically adjusted to achieve automatic fine-tuning.

Benefits of technology

The ease of use and adjustment accuracy of the guide structure are improved, ensuring that the upper guide wheel successfully fits the cable in one go, thereby improving operational efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a guide structure for aluminum alloy cable processing, which comprises a support frame, two sides of the bottom of the front side of the support frame are rotatably connected with lower guide wheels, the top of each lower guide wheel is provided with an upper guide wheel, the rear side of each upper guide wheel is rotatably provided with a slide block, and the slide block is slidably connected in the support frame. The rear side of the sliding block is fixedly connected with a lifting mechanism. The motor drives the screw rod to rotate, the screw rod drives the screw sleeve to move downwards, the screw sleeve drives the linkage plate to move downwards, the linkage plate drives the sliding block to move downwards, the sliding block drives the upper guide wheel to move downwards, force is generated after the upper guide wheel makes contact with an aluminum alloy cable, and a pressure sensor in the sliding block can detect numerical values. And when the pressure value reaches a preset value, the external control terminal closes the motor, the advantage of high use convenience is achieved, the upper guide wheel moves in a fine adjustment mode, the cable can be successfully attached at a time, and the use convenience of the guide structure is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of cable processing equipment, in particular to a guide structure for processing aluminum alloy cables. Background Art

[0002] In the process of processing and producing aluminum alloy cables, a guide structure is required, and the patent publication number CN220553323U discloses a guide mechanism for cable production, including a cable guide backplate, two lower guide wheel bodies, two upper guide wheel bodies and an adjustment backplate, two wheel body plug-in plates are fixedly installed on one side of the front of the cable guide backplate, and the two wheel body plug-in plates are respectively plugged into and connected to the two lower guide wheel bodies, and two grooves are provided on one side of the top of the cable guide backplate, and a cable lower drag strip is fixedly installed on one side of the front of the cable guide backplate, and a cleaning cotton strip is fixedly provided inside the cable lower drag strip, and a dust cleaning plate is plugged in and connected to the side of the front of the cable guide backplate, and a conical dust cleaning ring is provided in the middle of the dust cleaning plate. The utility model can adsorb dust and water stains on the cable surface before guiding by arranging the dust cleaning plate, the conical dust cleaning ring, the cable lower drag strip, the upper covering cleaning strip and the cleaning cotton strip, so as to prevent water or dust from being mixed into the interior of the insulation layer and causing the insulation layer to deteriorate.

[0003] The above-mentioned existing technical solution has the following defects: the upper guide wheel is moved and adjusted by adjusting the back plate, and the movement of the adjusting back plate is manually operated to position the clamping assembly. However, there are many types of cables of various thicknesses, and the user needs to adjust the positioning repeatedly during the adjustment process, which makes it difficult to successfully fit the cable in one go, reducing the convenience of using the guide structure. Utility Model Content

[0004] In order to solve the problems raised in the above-mentioned background technology, the purpose of the present utility model is to provide a guide structure for aluminum alloy cable processing, which has the advantage of high convenience of use, solves the problem of moving and adjusting the position of the upper guide wheel by adjusting the back plate, and the movement method of the adjustment back plate is manual operation of the clamping assembly for positioning. However, there are many types of cables of different thicknesses, and the user needs to adjust the positioning repeatedly during the adjustment process, which makes it difficult to successfully fit the cable in one go, reducing the convenience of use of the guide structure.

[0005] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a guide structure for aluminum alloy cable processing, comprising a support frame, both sides of the front bottom of the support frame are rotatably connected to lower guide wheels, an upper guide wheel is provided on the top of the lower guide wheel, a slider is rotatably provided on the rear side of the upper guide wheel, the slider is slidably connected to the interior of the support frame, the rear side of the slider is fixedly connected to a lifting mechanism, a positioning rod is provided inside the slider, the bottom of the positioning rod is fixedly connected to the inner wall of the support frame, the top of the positioning rod is sleeved with a capping plate, and the bottom of the capping plate is fixedly connected to the top of the support frame.

[0006] As a preferred embodiment of the present invention, the lifting mechanism includes a linkage plate, the linkage plate is fixedly connected to the rear side of the slider, the rear side of the linkage plate is fixedly connected to a screw sleeve, the internal thread of the screw sleeve is connected to a screw rod, the bottom of the screw rod is fixedly connected to a motor, and the bottom of the motor is fixedly connected to the top of the support frame.

[0007] As a preferred embodiment of the present invention, a shielding cloth is fixedly connected to the top of the sliding block, and the top of the shielding cloth is fixedly connected to the bottom of the roof plate.

[0008] As a preferred embodiment of the present invention, both sides of the linkage plate are slidably connected with sliding rods, the top of the sliding rods is fixedly connected to the bottom of the capping plate, and the bottom of the sliding rods is fixedly connected to the top of the support frame.

[0009] As a preferred embodiment of the present invention, a stabilizing sleeve is provided on the top of the screw surface, and the front side of the positioning sleeve is fixedly connected to the rear side of the capping plate.

[0010] As a preferred embodiment of the present invention, both sides of the linkage plate are rotatably connected with support wheels, and the surfaces of the support wheels are in contact with the surface of the support frame.

[0011] As a preferred embodiment of the present invention, limit rails are provided on both sides of the support wheel, and the surfaces of the limit rails are fixedly connected to the surface of the support frame.

[0012] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0013] 1. The utility model drives the screw to rotate through a motor, the screw drives the screw sleeve to move downward, the screw sleeve drives the connecting plate to move downward, the connecting plate drives the slider to move downward, and the slider drives the upper guide wheel to move downward. After the upper guide wheel contacts the aluminum alloy cable, force will be generated, and the pressure sensor inside the slider will detect the value. When the pressure value reaches a preset value, the external control terminal will turn off the motor, which has the advantage of high ease of use. The upper guide wheel can be moved in a fine-tuning manner, and can successfully fit the cable in one go, thereby improving the ease of use of the guide structure.

[0014] 2. The utility model is provided with a lifting mechanism, which enables the upper guide wheel to be adjusted and controlled, thereby avoiding the upper guide wheel being unable to be fine-tuned, resulting in the upper guide wheel requiring multiple adjustment attempts, thereby improving the adjustment accuracy of the upper guide wheel. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the structure of the utility model;

[0016] Figure 2 A three-dimensional diagram of the motor of the present utility model;

[0017] Figure 3 It is a three-dimensional diagram of the upper guide wheel of the utility model.

[0018] In the figure: 1. Support frame; 2. Lower guide wheel; 3. Upper guide wheel; 4. Slider; 5. Lifting mechanism; 51. Linking plate; 52. Screw sleeve; 53. Screw; 54. Motor; 6. Positioning rod; 7. Capping plate; 8. Shielding cloth; 9. Sliding rod; 10. Stabilizing sleeve; 11. Support wheel; 12. Limiting rail. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0020] like Figures 1 to 3 As shown, the utility model provides a guide structure for aluminum alloy cable processing, including a support frame 1, both sides of the front bottom of the support frame 1 are rotatably connected with lower guide wheels 2, the top of the lower guide wheel 2 is provided with an upper guide wheel 3, the rear side of the upper guide wheel 3 is rotatably provided with a slider 4, the slider 4 is slidably connected to the inside of the support frame 1, the rear side of the slider 4 is fixedly connected to a lifting mechanism 5, the interior of the slider 4 is fixedly connected to a pressure sensor, a positioning rod 6 is provided inside the slider 4, the bottom of the positioning rod 6 is fixedly connected to the inner wall of the support frame 1, the top of the positioning rod 6 is sleeved with a capping plate 7, and the bottom of the capping plate 7 is fixedly connected to the top of the support frame 1.

[0021] refer to Figure 3 The lifting mechanism 5 includes a linkage plate 51, which is fixedly connected to the rear side of the slider 4. The rear side of the linkage plate 51 is fixedly connected to a screw sleeve 52. The internal thread of the screw sleeve 52 is connected to a screw rod 53. The bottom of the screw rod 53 is fixedly connected to a motor 54. The bottom of the motor 54 is fixedly connected to the top of the support frame 1.

[0022] As a technical optimization solution of the present invention, by setting a lifting mechanism 5, the upper guide wheel 3 can be adjusted and controlled, avoiding the upper guide wheel 3 being unable to be fine-tuned, resulting in the upper guide wheel 3 requiring multiple adjustment attempts, thereby improving the adjustment accuracy of the upper guide wheel 3.

[0023] refer to Figure 1 The top of the slider 4 is fixedly connected to a shielding cloth 8, and the top of the shielding cloth 8 is fixedly connected to the bottom of the roof plate 7.

[0024] As a technical optimization solution of the present invention, by setting a shielding cloth 8, the interior of the support frame 1 can be shielded, preventing foreign objects from entering the interior of the support frame 1, preventing the slider 4 from being stuck, and improving the coordination efficiency between the slider 4 and the support frame 1.

[0025] refer to Figure 3 Both sides of the linkage plate 51 are slidably connected with a slide rod 9, the top of the slide rod 9 is fixedly connected to the bottom of the capping plate 7, and the bottom of the slide rod 9 is fixedly connected to the top of the support frame 1.

[0026] As a technical optimization solution of the present invention, by setting the sliding rod 9, the sliding of the linkage plate 51 can be stabilized to avoid shaking during the sliding movement of the linkage plate 51, which causes the linkage plate 51 to loosen, thereby improving the sliding stability of the linkage plate 51.

[0027] refer to Figure 3 The top of the screw rod 53 is covered with a stabilizing sleeve 10 , and the front side of the positioning sleeve is fixedly connected to the rear side of the capping plate 7 .

[0028] As a technical optimization solution of the present invention, by providing a stabilizing sleeve 10 , the screw 53 can be stabilized, thereby preventing the screw 53 from tilting during rotation, thereby improving the stability of the screw 53 in use.

[0029] refer to Figure 3 Both sides of the linkage plate 51 are rotatably connected to support wheels 11, and the surface of the support wheel 11 contacts the surface of the support frame 1.

[0030] As a technical optimization solution of the present invention, by providing the support wheel 11, the sliding smoothness of the linkage plate 51 can be improved, insufficient support force during the movement of the linkage plate 51 can be prevented, and the stability and smoothness of the sliding of the linkage plate 51 can be improved.

[0031] refer to Figure 3 , limiting rails 12 are provided on both sides of the support wheel 11 , and the surface of the limiting rails 12 is fixedly connected to the surface of the support frame 1 .

[0032] As a technical optimization solution of the present invention, by providing a limiting rail 12, the support wheel 11 can be limited, thereby avoiding track deviation during the sliding process of the support wheel 11 and improving the movement efficiency of the support wheel 11.

[0033] The working principle and usage process of the present invention are as follows: when in use, the aluminum alloy cable is placed on the top of the lower guide wheel 2, and the motor 54 is started. The motor 54 drives the screw 53 to rotate, and the screw 53 drives the screw sleeve 52 to move downward. The screw sleeve 52 drives the connecting plate 51 to move downward, and the connecting plate 51 drives the slider 4 to move downward. The slider 4 drives the upper guide wheel 3 to move downward. After the upper guide wheel 3 contacts the aluminum alloy cable, force will be generated. The pressure sensor inside the slider 4 detects the value. When the pressure value reaches a preset value, the external control terminal will turn off the motor 54, thereby having the advantage of high convenience of use.

[0034] To sum up: the guide structure for processing aluminum alloy cables solves the problem of the upper guide wheel being moved and adjusted in position by adjusting the back plate through the coordinated use of the support frame 1, the lower guide wheel 2, the upper guide wheel 3, the slider 4, the lifting mechanism 5, the positioning rod 6 and the capping plate 7. The movement of the adjusting back plate is manually operated to position the clamping assembly. However, there are many types of cables of various thicknesses, and the user needs to adjust the positioning repeatedly during the adjustment process, which makes it difficult to successfully fit the cable in one go, reducing the convenience of using the guide structure.

[0035] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0036] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A guide structure for aluminum alloy cable processing, comprising a support frame (1), characterized in that: Both sides of the front bottom of the support frame (1) are rotatably connected to lower guide wheels (2), the top of the lower guide wheel (2) is provided with an upper guide wheel (3), the rear side of the upper guide wheel (3) is rotatably provided with a slider (4), the slider (4) is slidably connected to the inside of the support frame (1), the rear side of the slider (4) is fixedly connected to a lifting mechanism (5), a positioning rod (6) is provided inside the slider (4), the bottom of the positioning rod (6) is fixedly connected to the inner wall of the support frame (1), the top of the positioning rod (6) is sleeved with a capping plate (7), and the bottom of the capping plate (7) is fixedly connected to the top of the support frame (1).

2. The guide structure for aluminum alloy cable processing according to claim 1, characterized in that: The lifting mechanism (5) comprises a linkage plate (51), the linkage plate (51) being fixedly connected to the rear side of the slider (4), a screw sleeve (52) being fixedly connected to the rear side of the linkage plate (51), a screw rod (53) being internally threadedly connected to the screw sleeve (52), a motor (54) being fixedly connected to the bottom of the screw rod (53), and a motor (54) being fixedly connected to the top of the support frame (1).

3. The guide structure for aluminum alloy cable processing according to claim 1, characterized in that: The top of the slider (4) is fixedly connected to a shielding cloth (8), and the top of the shielding cloth (8) is fixedly connected to the bottom of the roof plate (7).

4. The guide structure for aluminum alloy cable processing according to claim 2, characterized in that: Both sides of the linkage plate (51) are slidably connected to a slide rod (9), the top of the slide rod (9) is fixedly connected to the bottom of the capping plate (7), and the bottom of the slide rod (9) is fixedly connected to the top of the support frame (1).

5. The guide structure for aluminum alloy cable processing according to claim 2, characterized in that: A stabilizing sleeve (10) is provided on the top of the surface of the screw rod (53), and the front side of the positioning sleeve is fixedly connected to the rear side of the capping plate (7).

6. The guide structure for aluminum alloy cable processing according to claim 2, characterized in that: Both sides of the linkage plate (51) are rotatably connected to support wheels (11), and the surfaces of the support wheels (11) are in contact with the surface of the support frame (1).

7. The guide structure for aluminum alloy cable processing according to claim 6, characterized in that: Limit rails (12) are provided on both sides of the support wheel (11), and the surfaces of the limit rails (12) are fixedly connected to the surface of the support frame (1).

Citation Information

Patent Citations

  • Guiding mechanism for cable production

    CN220553323U