Electric control shell assembly and electric control device

By designing the connection between the water channel cover and the bottom shell in the electronic control housing assembly, the difficult problems of integration and miniaturization of the on-board charger and motor controller assembly are solved, compact integration and efficient water cooling are achieved, and space utilization and sealing are improved.

CN223364428UActive Publication Date: 2025-09-19SHINRY TECH
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Patent Information

Application Number
CN202422508051.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-16
Publication Date
2025-09-19
Estimated Expiration
2034-10-16

AI Technical Summary

Technical Problem

In the existing technology, the integration and miniaturization of the on-board charger and motor controller assembly are limited by the design of the water inlet and outlet, which increases the difficulty of integration.

Method used

An electronic control housing assembly is designed, including a motor controller assembly housing and an on-board charger housing. By connecting the first and second water channel cover plates to the bottom housing, independent water flow ports and closed water cooling channels are formed, realizing the integration of the on-board charger and motor controller assembly, and improving space utilization and sealing.

Benefits of technology

The compact integration of the on-board charger and motor controller assembly is achieved, which improves space utilization, and the double sealing structure ensures the closure and heat dissipation effect of the water-cooling heat dissipation channel.

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Abstract

The utility model provides an electric control shell assembly and an electric control device. The electric control shell assembly comprises a motor controller assembly shell, a vehicle-mounted charger shell, a first water channel cover plate and a second water channel cover plate. A first bottom housing of the motor controller assembly housing has a first water channel connection. The vehicle-mounted charger shell is contained in the motor controller assembly shell, and a second bottom shell of the vehicle-mounted charger shell is provided with a heat dissipation water channel. The first water channel cover plate is located between the second bottom shell and the first bottom shell and connected with the second bottom shell, the first water channel cover plate covers the heat dissipation water channel, and the second water channel connecting part of the first water channel cover plate is communicated with the heat dissipation water channel and the first water channel connecting part. The second water channel cover plate is located on the side, away from the second bottom shell, of the first bottom shell and connected with the first bottom shell, and the second water channel cover plate covers the first water channel connecting part. The electric control shell assembly and the electric control device provided by the utility model are beneficial to integrated and miniaturized design.
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Description

Technical Field

[0001] The present application relates to the technical field of vehicle power devices, and in particular to an electronic control housing assembly and an electronic control device. Background Art

[0002] The integration of the onboard charger and motor controller assembly facilitates the integration and miniaturization of the vehicle's powertrain. In related technologies, the design of the onboard charger's water inlet and outlet increases the difficulty of integrating the onboard charger and motor controller assembly. Utility Model Content

[0003] The present application provides an electric control housing assembly and an electric control device that facilitates convenient integration.

[0004] In one aspect, the present application provides an electronic control housing assembly, comprising:

[0005] A motor controller assembly housing, the motor controller assembly housing comprising a first bottom housing and a first side housing, the first bottom housing and the first side housing enclosing a first receiving cavity, the first bottom housing having a first water channel connection portion;

[0006] An on-board charger housing, the on-board charger housing being accommodated in the first accommodation cavity, the on-board charger housing comprising a second bottom housing and a second side housing, the second bottom housing and the second side housing enclosing a second accommodation cavity, the second bottom housing having a heat dissipation water channel;

[0007] a first water channel cover plate, the first water channel cover plate being located between the second bottom shell and the first bottom shell and connected to the second bottom shell, the first water channel cover plate covering the heat dissipation water channel, the first water channel cover plate having a second water channel connecting portion, the second water channel connecting portion being in communication with the heat dissipation water channel and the first water channel connecting portion, the second water channel connecting portion and the first water channel connecting portion forming a first water flow outlet; and

[0008] The second water channel cover plate is located on a side of the first bottom shell away from the second bottom shell and is connected to the first bottom shell. The second water channel cover plate covers the first water channel connection portion.

[0009] In a possible embodiment, the first bottom shell further has a third water channel connection portion, and the first water channel cover plate further has a fourth water channel connection portion, the fourth water channel connection portion is respectively connected to the heat dissipation water channel and the third water channel connection portion, the fourth water channel connection portion and the third water channel connection portion form a second water flow outlet, and one of the second water flow outlet and the first water flow outlet is a water inlet, and the other is a water outlet.

[0010] In a possible embodiment, one of the first water channel connection part and the second water channel connection part includes a first sealing groove and a first through hole passing through the bottom wall of the groove of the first sealing groove, and the other of the first water channel connection part and the second water channel connection part includes a first sealing boss and a second through hole passing through the first sealing boss, the first sealing boss is sealedly connected to the first sealing groove, and the second through hole is communicated with the first through hole; one of the third water channel connection part and the fourth water channel connection part includes a second sealing groove and a third through hole passing through the bottom wall of the groove of the second sealing groove, and the other of the third water channel connection part and the fourth water channel connection part includes a second sealing boss and a fourth through hole passing through the second sealing boss, the second sealing boss is sealedly connected to the second sealing groove, and the fourth through hole is communicated with the third through hole.

[0011] In a possible embodiment, the electronic control housing assembly further includes a first seal, a second seal, a third seal, and a fourth seal. The first seal and the second seal are both sealedly connected between the first sealing groove and the first sealing boss, and are arranged axially along the first water flow port. The third seal and the fourth seal are both sealedly connected between the second sealing groove and the second sealing boss, and are arranged axially along the second water flow port.

[0012] In a possible embodiment, the first sealing groove includes a first end face and a first circumferential side face, the first sealing boss includes a second end face and a second circumferential side face, the second end face and the first end face are arranged opposite to each other along the axial direction of the first water flow outlet, the first circumferential side face surrounds the second circumferential side face, the first sealing member abuts between the second end face and the first end face, and the second sealing member abuts between the second circumferential side face and the first circumferential side face; the second sealing groove includes a third end face and a third circumferential side face, the second sealing boss includes a fourth end face and a fourth circumferential side face, the fourth end face and the third end face are arranged opposite to each other along the axial direction of the second water flow outlet, the third circumferential side face surrounds the third circumferential side face, the third sealing member abuts between the fourth end face and the third end face, and the fourth sealing member abuts between the fourth circumferential side face and the third circumferential side face.

[0013] In a possible embodiment, a first receiving groove is formed on one of the first end face and the second end face, and part of the first sealing component is received in the first receiving groove; a second receiving groove is formed on one of the first circumferential side face and the second circumferential side face, and part of the second sealing component is received in the second receiving groove; a third receiving groove is formed on one of the third end face and the fourth end face, and part of the third sealing component is received in the third receiving groove; a fourth receiving groove is formed on one of the third circumferential side face and the fourth circumferential side face, and part of the fourth sealing component is received in the fourth receiving groove.

[0014] In a possible embodiment, the first sealing member has at least one first clamping portion, which is engaged with the first sealing boss; the third sealing member has at least one second clamping portion, which is engaged with the second sealing boss; and the second sealing member and the fourth sealing member are annular.

[0015] In a possible embodiment, the first water channel cover plate and the second bottom shell are welded together.

[0016] In a possible embodiment, the second side shell has a plurality of first fixed connection parts on the side facing away from the second receiving cavity, and the motor controller assembly shell also has a plurality of second fixed connection parts located in the first receiving cavity, and the first fixed connection parts and the second fixed connection parts are arranged relative to each other along the thickness direction of the electronic control shell assembly and are detachably connected.

[0017] On the other hand, the present application also provides an electronic control device, including a motor controller assembly component, an on-board charger component and the electronic control housing assembly, the motor controller assembly component is arranged in the first receiving cavity, and the on-board charger component is arranged in the second receiving cavity.

[0018] The electronic control housing assembly provided by the present application includes a motor controller assembly housing, an on-board charger housing, a first water channel cover plate, and a second water channel cover plate. The first bottom housing and the first side wall housing of the motor controller assembly housing enclose a first receiving chamber, and the on-board charger housing is received in the first receiving chamber. In this way, the on-board charger housing and the motor controller assembly housing are integrated. Since the first bottom housing has a first water channel connection portion, the on-board charger housing includes a second bottom housing and a second side housing, the second bottom housing has a heat dissipation water channel, the first water channel cover plate is located between the second bottom housing and the first bottom housing and is connected to the second bottom housing, the first water channel cover plate covers the heat dissipation water channel, the second water channel connection portion is connected to the heat dissipation water channel and the first water channel connection portion, and the second water channel connection portion and the first water channel connection portion form a first water flow outlet. That is, the first water flow outlet is formed at the bottom of the on-board charger housing and the bottom of the motor controller assembly housing. In this way, the first water flow outlet does not occupy the space of the first receiving chamber, which is beneficial to improving the space utilization of the electronic control housing assembly and further facilitating the integration of the on-board charger housing into the motor controller assembly housing. In addition, the second water channel cover is located on the side of the first bottom shell away from the second bottom shell and is connected to the first bottom shell. The second water channel cover covers the first water channel connection part, which can achieve the closure of the first water flow outlet, thereby forming a complete and closed water cooling heat dissipation channel between the on-board charger housing and the motor controller assembly housing. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following briefly introduces the drawings required for use in the embodiments.

[0020] Figure 1 A schematic structural diagram of an electronic control housing assembly provided in an embodiment of the present application;

[0021] Figure 2 for Figure 1 An exploded schematic diagram of the electronic control housing assembly from one perspective is shown;

[0022] Figure 3 for Figure 1 An exploded schematic diagram of the electronic control housing assembly from another perspective is shown;

[0023] Figure 4 for Figure 1 A schematic plan view of the on-board charger housing and the first water channel cover plate in the electronic control housing assembly shown;

[0024] Figure 5 for Figure 4 The schematic cross-sectional view of the electronic control housing assembly along line AA is shown;

[0025] Figure 6 for Figure 1A schematic plan view of the on-board charger housing, the first water channel cover, the motor controller assembly housing, and the second water channel cover in the electronic control housing assembly shown;

[0026] Figure 7 for Figure 6 The schematic cross-sectional view of the electronic control housing assembly along line BB is shown;

[0027] Figure 8 for Figure 5 A partial enlarged schematic diagram of area C in the electronic control housing assembly shown;

[0028] Figure 9 for Figure 7 A partial enlarged schematic diagram of area D in the electronic control housing assembly shown;

[0029] Figure 10 for Figure 1 A schematic structural diagram of the first water channel cover plate in the electronic control housing assembly shown;

[0030] Figure 11 for Figure 1 A schematic structural diagram of the first sealing member in the electronic control housing assembly shown;

[0031] Figure 12 for Figure 1 A schematic structural diagram of the second sealing member in the electronic control housing assembly shown;

[0032] Figure 13 for Figure 1 A schematic diagram of the structure of the motor controller assembly housing and the on-board charger housing in the electronic control housing assembly shown;

[0033] Figure 14 A schematic diagram of the structure of the electronic control device provided in an embodiment of the present application.

[0034] Description of reference numerals:

[0035] Electronic control housing assembly 100; motor controller assembly housing 10; on-board charger housing 20; first water channel cover plate 30; second water channel cover plate 40; first bottom housing 101; first side housing 102; first receiving cavity 103; first water channel connection portion 110; second bottom housing 201; second side housing 202; second receiving cavity 203; heat dissipation water channel 210; second water channel connection portion 301; third water channel connection portion 112; fourth water channel connection portion 302; First sealing groove 1101; first through hole 1102; first sealing boss 310; second through hole 311; first sealing member 50; second sealing member 60; first end face 110a; first peripheral side face 110b; second end face 3101; second peripheral side face 3102; first receiving groove 30a; second receiving groove 30b; first clamping portion 501; first fixed connection portion 220; second fixed connection portion 104; electronic control device 1000; on-board charger device 70. DETAILED DESCRIPTION

[0036] The technical solutions provided by this application will be described clearly and completely below in conjunction with the accompanying drawings. It is clear that the embodiments described in this application are only some embodiments, not all embodiments. All other embodiments derived by persons of ordinary skill in the art based on the embodiments described in this application without inventive effort are intended to fall within the scope of protection of this application.

[0037] References to "embodiments" in this application mean that a particular feature, structure, or characteristic described in connection with the embodiment may be included in at least one embodiment of the application. The appearance of this phrase in various places in the specification does not necessarily refer to the same embodiment, nor does it necessarily refer to mutually exclusive, independent, or alternative embodiments to other embodiments. It is understood, both explicitly and implicitly, by those skilled in the art that the embodiments described in this application may be combined with other embodiments.

[0038] The terms "first," "second," and so on, in the specification and claims of this application are used to distinguish between different objects, not to describe a specific order. Furthermore, the terms "including," "having," and any variations thereof, are intended to cover non-exclusive inclusions. For example, a component or device comprising one or more parts is not limited to the one or more parts listed, but may optionally include one or more parts that are not listed but are inherent to the illustrated product, or one or more parts that it should have based on the described functionality.

[0039] Please refer to Figures 1 to 3 , Figure 1 This is a schematic structural diagram of the electric control housing assembly 100 provided in an embodiment of the present application. Figure 2 for Figure 1 The exploded schematic diagram of the electric control housing assembly 100 is shown in one perspective. Figure 3 for Figure 1 The electronic control housing assembly 100 is shown in another exploded view. The electronic control housing assembly 100 includes a motor controller assembly housing 10 , an onboard charger housing 20 , a first water channel cover plate 30 , and a second water channel cover plate 40 .

[0040] The motor controller assembly housing 10 is used to house the motor controller assembly components. The motor controller assembly housing 10 includes a first bottom housing 101 and a first side housing 102. The first bottom housing 101 and the first side housing 102 enclose a first receiving cavity 103. The first bottom housing 101 has a first water channel connection portion 110.

[0041] The first bottom housing 101 is connected to the first side housing 102. The connection between the first bottom housing 101 and the first side housing 102 can be an integral connection, or can include one or more of welding, threaded connection, and snap-fit ​​connection. The first bottom housing 101 can be a flat plate-shaped housing. The first side housing 102 can be an annular housing. The first side housing 102 surrounds the edge of the first bottom housing 101. This application does not specifically limit the size or shape of the first bottom housing 101 and the first side housing 102. In one possible embodiment, the first bottom housing 101 can be approximately rectangular; the first side housing 102 can include a first sub-side housing, a second sub-side housing, a third sub-side housing, and a fourth sub-side housing, which are connected end-to-end by bending. Of course, in other possible embodiments, the first bottom housing 101 can also be circular, elliptical, triangular, or irregular in shape, and the first side housing 102 can also be circular, elliptical, triangular, or irregular in shape.

[0042] The first water channel connection portion 110 can be passed through the first bottom shell 101; or, part of the first water channel connection portion 110 can be passed through the first bottom shell 101, and another part of the first water channel connection portion 110 can extend into the first receiving cavity 103; or, part of the first water channel connection portion 110 can be passed through the first bottom shell 101, and another part of the first water channel connection portion 110 can extend to the side of the first bottom shell 101 away from the first receiving cavity 103.

[0043] The on-board charger housing 20 is used to install the on-board charger components. The on-board charger housing 20 is received in the first receiving cavity 103. It can be understood that the size of the on-board charger housing 20 is smaller than the size of the motor controller assembly housing 10.

[0044] The on-board charger housing 20 includes a second bottom housing 201 and a second side housing 202. The second bottom housing 201 and the second side housing 202 enclose a second receiving cavity 203. The second bottom housing 201 has a heat dissipation channel 210.

[0045] The second bottom shell 201 is connected to the second side shell 202. The connection between the second bottom shell 201 and the second side shell 202 can be an integral connection, or can include one or more of welding, threaded connection, and snap-fit ​​connection. The second bottom shell 201 can be a flat plate-shaped shell. The second side shell 202 can be an annular shell. The second side shell 202 surrounds the edge of the second bottom shell 201. This application does not specifically limit the size or shape of the second bottom shell 201 and the second side shell 202. In one possible embodiment, the second bottom shell 201 can be approximately rectangular; the second side shell 202 can include a fifth sub-side shell, a sixth sub-side shell, a seventh sub-side shell, and an eighth sub-side shell, which are connected end to end by bending. Of course, in other possible embodiments, the second bottom shell 201 can also be circular, elliptical, triangular, or irregular in shape, and the second side shell 202 can also be circular, elliptical, triangular, or irregular in shape.

[0046] At least a portion of the heat dissipation channel 210 can be located on the side of the second bottom shell 201 facing the first bottom shell 101; alternatively, at least a portion of the heat dissipation channel 210 can be located on the side of the second bottom shell 201 facing the second receiving chamber 203. In this case, the heat dissipation channel 210 is protruding from the inner surface of the second bottom shell 201 and can be understood as a three-dimensional channel. Unless otherwise specified in the following embodiments, the example of at least a portion of the heat dissipation channel 210 being located on the side of the second bottom shell 201 facing the first bottom shell 101 is used as an example. This application does not specifically limit the shape of the heat dissipation channel 210. For example, the heat dissipation channel 210 can include a first sub-heat dissipation channel, a second sub-heat dissipation channel, and a third sub-heat dissipation channel connected in a curved manner. The first and third sub-heat dissipation channels can extend along the length of the second bottom shell 201, and the second sub-heat dissipation channel can extend along the width of the second bottom shell 201. In other words, the heat dissipation channel 210 can be roughly U-shaped. The length direction of the second bottom shell 201 can be the same as the length direction of the electric control shell assembly 100. Figure 1 The width direction of the second bottom shell 201 can be the same as the width direction of the electric control shell assembly 100, and the specific details can be referred to the attached Figure 1 The Y-axis direction is shown.

[0047] The first water channel cover plate 30 is used to cover the opening of the cooling water channel 210. The first water channel cover plate 30 is located between the second bottom shell 201 and the first bottom shell 101 and is connected to the second bottom shell 201. The first water channel cover plate 30 covers the cooling water channel 210. The first water channel cover plate 30 has a second water channel connection portion 301. The second water channel connection portion 301 is connected to the cooling water channel 210 and the first water channel connection portion 110 respectively. The second water channel connection portion 301 and the first water channel connection portion 110 form a first water flow outlet.

[0048] The connection between the first water channel cover plate 30 and the second bottom housing 201 can be an integral connection, or can include one or more of welding, threaded connection, snap connection, etc. The size of the first water channel cover plate 30 can be greater than or equal to the size of the opening of the heat dissipation water channel 210.

[0049] The second water channel connection portion 301 can be disposed within the second bottom housing 201; alternatively, a portion of the second water channel connection portion 301 can be disposed within the second bottom housing 201, while another portion of the second water channel connection portion 301 can extend into the first water channel connection portion 110; or alternatively, a portion of the second water channel connection portion 301 can be disposed within the second bottom housing 201, while another portion of the second water channel connection portion 301 can extend into the heat dissipation water channel 210. It will be appreciated that the heat dissipation water channel 210, the second water channel connection portion 301, and the first water channel connection portion 110 are sequentially connected. External water can flow into the heat dissipation water channel 210 sequentially through the first water channel connection portion 110 and the second water channel connection portion 301, and / or water within the heat dissipation water channel 210 can flow out sequentially through the second water channel connection portion 301 and the first water channel connection portion 110.

[0050] The second water channel cover plate 40 is used to cover the opening of the first water channel connection portion 110. The second water channel cover plate 40 is located on a side of the first bottom shell 101 facing away from the second bottom shell 201 and is connected to the first bottom shell 101. The second water channel cover plate 40 covers the first water channel connection portion 110.

[0051] The connection between the second waterway cover plate 40 and the first bottom shell 101 is a detachable connection, including but not limited to one or more of a threaded connection, a snap connection, a socket connection, etc. The size of the second waterway cover plate 40 can be greater than or equal to the size of the opening of the first waterway connection portion 110.

[0052] The electronic control housing assembly 100 provided in the present application includes a motor controller assembly housing 10, an on-board charger housing 20, a first water channel cover plate 30 and a second water channel cover plate 40. The first bottom housing 101 and the first side wall housing of the motor controller assembly housing 10 are arranged to form a first accommodating cavity 103, and the on-board charger housing 20 is accommodated in the first accommodating cavity 103. In this way, the integration of the on-board charger housing 20 and the motor controller assembly housing 10 is realized. Since the first bottom shell 101 has a first water channel connection portion 110, the on-board charger housing 20 includes a second bottom shell 201 and a second side shell 202. The second bottom shell 201 has a heat dissipation water channel 210. The first water channel cover plate 30 is located between the second bottom shell 201 and the first bottom shell 101 and is connected to the second bottom shell 201. The first water channel cover plate 30 covers the heat dissipation water channel 210. The second water channel connection portion 301 is respectively connected to the heat dissipation water channel 210 and the first water channel connection portion 110. The second water channel connection portion 301 and the first water channel connection portion 110 form a first water flow outlet, that is, the first water flow outlet is formed at the bottom of the on-board charger housing 20 and the bottom of the motor controller assembly housing 10. In this way, the first water flow outlet can not occupy the space of the first accommodating cavity 103, which is conducive to improving the space utilization of the electronic control housing assembly 100 and further facilitating the integration of the on-board charger housing 20 in the motor controller assembly housing 10. In addition, the second water channel cover plate 40 is located on the side of the first bottom shell 101 away from the second bottom shell 201 and is connected to the first bottom shell 101. The second water channel cover plate 40 covers the first water channel connection portion 110, which can achieve the closure of the first water flow outlet, thereby forming a complete and closed water cooling heat dissipation channel between the on-board charger housing 20 and the motor controller assembly housing 10.

[0053] In one possible embodiment, please refer to Figures 2 to 4 , Figure 4 for Figure 1 A schematic plan view of the onboard charger housing 20 and first water channel cover 30 in the electronic control housing assembly 100 is shown. The first bottom housing 101 also has a third water channel connection 112. The first water channel cover 30 also has a fourth water channel connection 302. The fourth water channel connection 302 communicates with the heat dissipation water channel 210 and the third water channel connection 112, respectively. The fourth water channel connection 302 and the third water channel connection 112 form a second water flow outlet. One of the second water flow outlet and the first water flow outlet is a water inlet, and the other is a water outlet.

[0054] The third water channel connection portion 112 may be disposed within the first bottom shell 101; alternatively, a portion of the third water channel connection portion 112 may be disposed within the first bottom shell 101, while another portion of the third water channel connection portion 112 may extend into the first receiving cavity 103; alternatively, a portion of the third water channel connection portion 112 may be disposed within the first bottom shell 101, while another portion of the third water channel connection portion 112 may extend to a side of the first bottom shell 101 facing away from the first receiving cavity 103. The third water channel connection portion 112 is spaced apart from the first water channel connection portion 110.

[0055] The fourth water channel connection portion 302 can be disposed within the second bottom housing 201; alternatively, a portion of the fourth water channel connection portion 302 can be disposed within the second bottom housing 201, while another portion of the fourth water channel connection portion 302 can extend into the third water channel connection portion 112; or alternatively, a portion of the fourth water channel connection portion 302 can be disposed within the second bottom housing 201, while another portion of the fourth water channel connection portion 302 can extend into the heat dissipation water channel 210. It will be appreciated that the heat dissipation water channel 210, the fourth water channel connection portion 302, and the third water channel connection portion 112 are sequentially connected. External water can flow into the heat dissipation water channel 210 sequentially through the third water channel connection portion 112 and the fourth water channel connection portion 302, and / or water within the heat dissipation water channel 210 can flow out sequentially through the fourth water channel connection portion 302 and the third water channel connection portion 112.

[0056] Optionally, the second water flow outlet is the water outlet and the first water flow is the water inlet. In this case, the water flow in the heat dissipating water channel 210 can flow out through the fourth water channel connection part 302 and the third water channel connection part 112 in sequence, and the external water flow can flow into the heat dissipating water channel 210 through the first water channel connection part 110 and the second water channel connection part 301 in sequence; or, the second water flow outlet is the water inlet and the first water flow is the water outlet. In this case, the external water flow can flow into the heat dissipating water channel 210 through the third water channel connection part 112 and the fourth water channel connection part 302 in sequence, and the water flow in the heat dissipating water channel 210 can flow out through the second water channel connection part 301 and the first water channel connection part 110 in sequence.

[0057] In this embodiment, the first water channel cover plate 30 and the first bottom shell 101 form independent water inlets and outlets, which is conducive to water circulation and thus facilitates improving the heat dissipation effect.

[0058] In one possible embodiment, please refer to Figures 5 to 9 , Figure 5 for Figure 4 The cross-sectional view of the electric control housing assembly 100 along line AA is shown. Figure 6 for Figure 1 The schematic plan view of the vehicle charger housing 20 and the motor controller assembly housing 10 in the electronic control housing assembly 100 is shown. Figure 7 for Figure 6 The cross-sectional view of the electric control housing assembly 100 along line BB is shown. Figure 8 for Figure 5 The partially enlarged schematic diagram of the C area in the electric control housing assembly 100 is shown. Figure 9 for Figure 7 A partial enlarged schematic diagram of area D in the electronic control housing assembly 100 is shown. One of the first water channel connection portion 110 and the second water channel connection portion 301 includes a first sealing groove 1101 and a first through-hole 1102 extending through the bottom wall of the first sealing groove 1101. The other of the first water channel connection portion 110 and the second water channel connection portion 301 includes a first sealing boss 310 and a second through-hole 311 extending through the first sealing boss 310. The first sealing boss 310 is sealedly connected to the first sealing groove 1101. The second through-hole 311 communicates with the first through-hole 1102.

[0059] In this embodiment, the first water channel connection portion 110 includes a first sealing groove 1101 and a first through hole 1102, and the second water channel connection portion 301 includes a first sealing boss 310 and a second through hole 311. At least a portion of the first sealing boss 310 extends into the first sealing groove 1101 to mate with the first sealing groove 1101. The first through hole 1102, the second through hole 311, and the heat dissipation water channel 210 are sequentially connected.

[0060] In one possible embodiment, similar to the first water channel connection portion 110 and the second water channel connection portion 301 in the above embodiments, one of the third water channel connection portion 112 and the fourth water channel connection portion 302 includes a second sealing groove and a third through-hole extending through the bottom wall of the second sealing groove. The other of the third water channel connection portion 112 and the fourth water channel connection portion 302 includes a second sealing boss and a fourth through-hole extending through the second sealing boss. The second sealing boss is sealedly connected to the second sealing groove. The fourth through-hole communicates with the third through-hole.

[0061] In this embodiment, the third water channel connection portion 112 includes a second sealing groove and a third through hole, and the fourth water channel connection portion 302 includes a second sealing boss and a fourth through hole. At least a portion of the second sealing boss extends into the second sealing groove to engage with the second sealing groove. The third through hole, the fourth through hole, and the heat dissipation water channel 210 are sequentially connected.

[0062] By making the second water channel connection part 301 of the first water channel cover plate 30 and the first water channel connection part 110 of the motor controller assembly shell 10 form a protrusion and a groove fit, and making the fourth water channel connection part 302 of the first water channel cover plate 30 and the third water channel connection part 112 of the motor controller assembly shell 10 form a protrusion and a groove fit, it is beneficial to improve the fit tightness between the first water channel cover plate 30 and the motor controller assembly shell 10, thereby ensuring the structural compactness and sealing of the electronic control shell assembly 100.

[0063] In one possible embodiment, please refer to Figure 8 and Figure 9 The electronic control housing assembly 100 further includes a first seal 50, a second seal 60, a third seal, and a fourth seal. The first seal 50 and the second seal 60 are both hermetically connected between the first sealing groove 1101 and the first sealing boss 310, and are arranged axially with respect to the first water flow port. The third seal and the fourth seal are both hermetically connected between the second sealing groove and the second sealing boss, and are arranged axially with respect to the second water flow port.

[0064] The materials of the first and second sealing members 50 and 60 include, but are not limited to, rubber or silicone. The materials of the first and second sealing members 50 and 60 can be the same or different. The first sealing member 50 can be a sealing ring. In other words, the first sealing member 50 can be annular. The second sealing member 60 can be a sealing ring. In other words, the second sealing member 60 can be annular. The first and second sealing members 50 and 60 can surround the first sealing boss 310. Similar to the first and second sealing members 50 and 60, the materials of the third and fourth sealing members include, but are not limited to, rubber or silicone. The materials of the third and fourth sealing members can be the same or different. The third sealing member can be a sealing ring. In other words, the third sealing member can be annular. The fourth sealing member can be a sealing ring. In other words, the fourth sealing member can be annular. The third and fourth sealing members can surround the second sealing boss.

[0065] In this embodiment, the first seal 50 and the second seal 60 can form a double seal along the axial direction of the first water flow outlet, thereby improving the sealing effect between the second water channel connection part 301 and the first water channel connection part 110. The third seal and the fourth seal can form a double seal along the axial direction of the second water flow outlet, thereby improving the sealing effect between the fourth water channel connection part 302 and the third water channel connection part 112.

[0066] In one possible embodiment, please refer to Figures 9 to 12 , Figure 10 for Figure 1The schematic structural diagram of the first water channel cover plate 30 in the electric control housing assembly 100 is shown. Figure 11 for Figure 1 The schematic structural diagram of the first sealing member 50 in the electric control housing assembly 100 is shown in FIG. Figure 12 for Figure 1 The following is a schematic diagram of the structure of the second sealing member 60 in the electronic control housing assembly 100. The first sealing groove 1101 includes a first end surface 110a and a first peripheral side surface 110b. The first sealing boss 310 includes a second end surface 3101 and a second peripheral side surface 3102. The second end surface 3101 and the first end surface 110a are arranged opposite each other along the axial direction of the first water flow outlet. The first peripheral side surface 110b surrounds the second peripheral side surface 3102. The first sealing member 50 abuts between the second end surface 3101 and the first end surface 110a. The second sealing member 60 abuts between the second peripheral side surface 3102 and the first peripheral side surface 110b.

[0067] It is understandable that the orientation of the first end face 110a is different from that of the first circumferential side face 110b, and the orientation of the second end face 3101 is different from that of the second circumferential side face 3102. In this embodiment, the first sealing member 50 abuts between the second end face 3101 and the first end face 110a, thereby forming an end face seal between the second water channel connection portion 301 and the first water channel connection portion 110. The second sealing member 60 abuts between the second circumferential side face 3102 and the first circumferential side face 110b, thereby forming a radial seal between the second water channel connection portion 301 and the first water channel connection portion 110. In this manner, the first sealing member 50 and the second sealing member 60 are simple and convenient to install and remove, and there is no need to worry about eccentric leakage caused by precision problems in the radial seal. At the same time, enhanced sealing protection of the end faces is achieved, making the double sealing effect between the second water channel connection portion 301 and the first water channel connection portion 110 more reliable.

[0068] In a possible embodiment, similar to the first sealing groove 1101 and the first sealing boss 310 in the above embodiment, the second sealing groove includes a third end face and a third circumferential side face, the second sealing boss includes a fourth end face and a fourth circumferential side face, the fourth end face and the third end face are arranged opposite to each other along the axial direction of the second water flow outlet, the third circumferential side face surrounds the third circumferential side face, the third sealing member abuts between the fourth end face and the third end face, and the fourth sealing member abuts between the fourth circumferential side face and the third circumferential side face.

[0069] It is understandable that the orientation of the third end face is different from the orientation of the third peripheral side face, and the orientation of the fourth end face is different from the orientation of the fourth peripheral side face. In this embodiment, the third sealing member abuts between the fourth end face and the third end face, so that an end face seal is formed between the fourth water channel connection portion 302 and the third water channel connection portion 112, and the fourth sealing member abuts between the fourth peripheral side face and the third peripheral side face, so that a radial seal is formed between the fourth water channel connection portion 302 and the third water channel connection portion 112. In this way, the installation and removal of the third and fourth sealing members are simple and convenient, and there is no need to worry about eccentric leakage caused by precision problems of the radial seal. At the same time, the end face is strengthened with sealing protection, which can make the double sealing effect between the fourth water channel connection portion 302 and the third water channel connection portion 112 more reliable.

[0070] In one possible embodiment, please refer to Figure 8 and Figure 9 A first receiving groove 30a is formed between the first end surface 110a and the second end surface 3101, and a portion of the first sealing member 50 is received in the first receiving groove 30a. A second receiving groove 30b is formed between the first circumferential side surface 110b and the second circumferential side surface 3102, and a portion of the second sealing member 60 is received in the second receiving groove 30b.

[0071] In this embodiment, a first receiving groove 30a is formed on the second end surface 3101, and a second receiving groove 30b is formed on the second peripheral side surface 3102. It is understood that both the first receiving groove 30a and the second receiving groove 30b are located on the first sealing boss 310. The first receiving groove 30a can be annular. The second receiving groove 30b can also be annular.

[0072] By forming the first receiving groove 30a, the first sealing member 50 is received in the first receiving groove 30a, which can limit the position of the first sealing member 50, thereby further improving the end face sealing effect formed by the first sealing member 50. By forming the second receiving groove 30b, the second sealing member 60 is received in the second receiving groove 30b, which can limit the position of the second sealing member 60, thereby further improving the radial sealing effect formed by the second sealing member 60.

[0073] In one possible embodiment, similar to the first end face 110a and the second end face 3101 in the above embodiment, a third receiving groove is formed on one of the third end face and the fourth end face, and a portion of the third sealing member is received in the third receiving groove. A fourth receiving groove is formed on one of the third peripheral side face and the fourth peripheral side face, and a portion of the fourth sealing member is received in the fourth receiving groove.

[0074] In this embodiment, a third receiving groove is formed on the fourth end surface, and a fourth receiving groove is formed on the fourth side surface. It is understood that both the third receiving groove and the fourth receiving groove are located on the second sealing boss. The third receiving groove can be annular. The fourth receiving groove can also be annular.

[0075] By forming a third receiving groove and accommodating the third sealing member in the third receiving groove, the third sealing member can be positioned, thereby further improving the end face sealing effect formed by the third sealing member. By forming a fourth receiving groove and accommodating the fourth sealing member in the fourth receiving groove, the fourth sealing member can be positioned, thereby further improving the radial sealing effect formed by the fourth sealing member.

[0076] In one possible embodiment, please refer to Figure 8 and Figure 11 The first sealing member 50 has at least one first engaging portion 501, which engages with the first sealing boss 310. Similar to the first sealing member 50, the third sealing member has at least one second engaging portion, which engages with the second sealing boss. The second sealing member 60 and the fourth sealing member are annular.

[0077] This application does not impose any specific restrictions on the number of first and second clamping portions 501. The number of first and second clamping portions 501 can be the same or different. Optionally, the first seal 50 can have multiple first clamping portions 501, which can be evenly distributed around the circumference; the second seal 60 can have multiple second clamping portions, which can be evenly distributed around the circumference.

[0078] In this embodiment, on the basis of forming an end face seal between the first water channel connection part 110 and the second water channel connection part 301 by the first sealing member 50, the first sealing member 50 can be prevented from being separated from the second end face 3101, and on the basis of forming an end face seal between the third water channel connection part 112 and the fourth water channel connection part 302 by the third sealing member, the third sealing member can be prevented from being separated from the fourth end face, thereby further improving the sealing reliability between the first water channel cover plate 30 and the motor controller assembly housing 10.

[0079] Optionally, the first water channel cover plate 30 is welded to the second bottom shell 201. In a possible embodiment, the first water channel cover plate 30 and the second bottom shell 201 of the on-board charger shell 20 can be connected by friction welding to form a whole.

[0080] By welding the first water channel cover plate 30 and the second bottom shell 201 together, the manufacturing difficulty of the electronic control shell assembly 100 can be reduced, and the first water channel cover plate 30 can be ensured to cover the opening of the heat dissipation water channel 210, thereby reducing water seepage.

[0081] In one possible embodiment, please refer to Figure 6 and Figure 13 , Figure 13 for Figure 1 The following is a schematic diagram of the structure of the motor controller assembly housing 10 and the on-board charger housing 20 in the electronic control housing assembly 100. The second side housing 202 has a plurality of first fixing portions 220 on a side facing away from the second receiving cavity 203. The motor controller assembly housing 10 also has a plurality of second fixing portions 104 located within the first receiving cavity 103. The first fixing portions 220 and the second fixing portions 104 are arranged opposite each other along the thickness direction of the electronic control housing assembly 100 and are detachably connected.

[0082] This application does not specifically limit the number of the first fixed connection parts 220 and the second fixed connection parts 104. For example, the side of the second side shell 202 facing away from the second receiving cavity 203 may have four first fixed connections, two fixed connection parts may be arranged on the outside of the first sub-side shell, and the other two fixed connection parts may be arranged on the outside of the third sub-side shell. The motor controller assembly shell 10 also has four second fixed connection parts 104 located in the first receiving cavity 103. Two second fixed connection parts 104 are arranged on the first bottom shell 101, and the other two second fixed connection parts 104 are arranged on the second side shell 202. Optionally, a threaded connection hole may be provided on each first fixed connection part 220, and the first fixed connection part 220 is threadedly connected to the second fixed connection part 104. The thickness direction of the electric control shell assembly 100 can refer to the attached Figure 1 The Z-axis direction is shown.

[0083] This embodiment reduces the difficulty of connecting the on-board charger housing 20 and the motor controller assembly housing 10 by arranging the first fixed connection portion 220 and the second fixed connection portion 104 relative to each other along the thickness direction of the electronic control housing assembly 100, and facilitates the one-way connection between the first fixed connection portion 220 and the second fixed connection portion 104, thereby facilitating the one-sided disassembly and assembly of the on-board charger housing 20 and the motor controller assembly housing 10, thereby achieving simple disassembly and assembly.

[0084] Furthermore, if Figure 14 As shown, Figure 14This is a schematic diagram of the structure of an electronic control device 1000 provided in an embodiment of the present application. This application also provides an electronic control device 1000. The electronic control device 1000 includes a motor controller assembly, an onboard charger 70, and the electronic control housing assembly 100 described in any of the above embodiments. The motor controller assembly is disposed within the first receiving cavity 103. The onboard charger 70 is disposed within the second receiving cavity 203.

[0085] The motor controller assembly can be fixed in the first receiving cavity 103. The onboard charger component 70 can be fixed in the second receiving cavity 203. The onboard charger component 70 can include, but is not limited to, a circuit board, an AC / DC converter component, a DC / DC converter component, a DC output filter component, an AC input filter component, and the like.

[0086] By placing the motor controller assembly component in the first receiving cavity 103, the on-board charger component 70 in the second receiving cavity 203, and the on-board charger housing 20 in the motor controller assembly housing 10, the on-board charger and the motor controller assembly are integrated together, which helps to reduce the space occupied by the on-board charger and the motor controller assembly when they are installed on the vehicle.

[0087] The features mentioned in the description, claims, and drawings can be combined with each other as needed, as long as they are meaningful within the scope of this application. The advantages and features described for the electronic control housing assembly 100 are applicable to the electronic control device 1000 in a corresponding manner.

[0088] Although the embodiments of the present application have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations on the present application. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present application, and these improvements and modifications are also considered to be within the scope of protection of the present application.

Claims

1. An electric control housing assembly, characterized in that: include: A motor controller assembly housing, the motor controller assembly housing comprising a first bottom housing and a first side housing, the first bottom housing and the first side housing enclosing a first receiving cavity, the first bottom housing having a first water channel connection portion; An on-board charger housing, the on-board charger housing being accommodated in the first accommodation cavity, the on-board charger housing comprising a second bottom housing and a second side housing, the second bottom housing and the second side housing enclosing a second accommodation cavity, the second bottom housing having a heat dissipation water channel; a first water channel cover plate, the first water channel cover plate being located between the second bottom shell and the first bottom shell and connected to the second bottom shell, the first water channel cover plate covering the heat dissipation water channel, the first water channel cover plate having a second water channel connecting portion, the second water channel connecting portion being in communication with the heat dissipation water channel and the first water channel connecting portion, the second water channel connecting portion and the first water channel connecting portion forming a first water flow outlet; and The second water channel cover plate is located on a side of the first bottom shell away from the second bottom shell and is connected to the first bottom shell. The second water channel cover plate covers the first water channel connection portion.

2. The electronic control housing assembly according to claim 1, characterized in that: The first bottom shell also has a third water channel connection portion, and the first water channel cover plate also has a fourth water channel connection portion. The fourth water channel connection portion is respectively connected to the heat dissipation water channel and the third water channel connection portion. The fourth water channel connection portion and the third water channel connection portion form a second water flow outlet, and one of the second water flow outlet and the first water flow outlet is a water inlet, and the other is a water outlet.

3. The electric control housing assembly according to claim 2, characterized in that: One of the first water channel connection part and the second water channel connection part includes a first sealing groove and a first through hole passing through the bottom wall of the groove of the first sealing groove, the other of the first water channel connection part and the second water channel connection part includes a first sealing boss and a second through hole passing through the first sealing boss, the first sealing boss is sealedly connected to the first sealing groove, and the second through hole is communicated with the first through hole; one of the third water channel connection part and the fourth water channel connection part includes a second sealing groove and a third through hole passing through the bottom wall of the groove of the second sealing groove, the other of the third water channel connection part and the fourth water channel connection part includes a second sealing boss and a fourth through hole passing through the second sealing boss, the second sealing boss is sealedly connected to the second sealing groove, and the fourth through hole is communicated with the third through hole.

4. The electric control housing assembly according to claim 3, characterized in that: The electronic control housing assembly also includes a first seal, a second seal, a third seal and a fourth seal. The first seal and the second seal are both sealed between the first sealing groove and the first sealing boss, and are arranged along the axial direction of the first water flow port. The third seal and the fourth seal are both sealed between the second sealing groove and the second sealing boss, and are arranged along the axial direction of the second water flow port.

5. The electric control housing assembly according to claim 4, characterized in that: The first sealing groove includes a first end face and a first circumferential side face, the first sealing boss includes a second end face and a second circumferential side face, the second end face and the first end face are arranged opposite to each other along the axial direction of the first water flow outlet, the first circumferential side face surrounds the second circumferential side face, the first sealing member abuts between the second end face and the first end face, and the second sealing member abuts between the second circumferential side face and the first circumferential side face; the second sealing groove includes a third end face and a third circumferential side face, the second sealing boss includes a fourth end face and a fourth circumferential side face, the fourth end face and the third end face are arranged opposite to each other along the axial direction of the second water flow outlet, the third circumferential side face surrounds the third circumferential side face, the third sealing member abuts between the fourth end face and the third end face, and the fourth sealing member abuts between the fourth circumferential side face and the third circumferential side face.

6. The electric control housing assembly according to claim 5, characterized in that: A first receiving groove is formed between the first end face and one of the second end faces, and part of the first sealing component is received in the first receiving groove; a second receiving groove is formed between the first circumferential side face and one of the second circumferential side face, and part of the second sealing component is received in the second receiving groove; a third receiving groove is formed between the third end face and one of the fourth end faces, and part of the third sealing component is received in the third receiving groove; a fourth receiving groove is formed between the third circumferential side face and one of the fourth circumferential side face, and part of the fourth sealing component is received in the fourth receiving groove.

7. The electric control housing assembly according to claim 4, characterized in that: The first sealing member has at least one first clamping portion, which is clamped with the first sealing boss; the third sealing member has at least one second clamping portion, which is clamped with the second sealing boss; the second sealing member and the fourth sealing member are annular.

8. The electric control housing assembly according to any one of claims 1 to 7, characterized in that: The first water channel cover plate and the second bottom shell are welded together.

9. The electric control housing assembly according to any one of claims 1 to 7, characterized in that: The second side shell has a plurality of first fixed connection parts on the side facing away from the second receiving cavity, and the motor controller assembly shell also has a plurality of second fixed connection parts located in the first receiving cavity. The first fixed connection parts and the second fixed connection parts are arranged opposite to each other along the thickness direction of the electronic control shell component and are detachably connected.

10. An electronic control device, characterized in that: It comprises a motor controller assembly component, an on-board charger component and an electronic control housing assembly according to any one of claims 1 to 9, wherein the motor controller assembly component is arranged in the first receiving cavity, and the on-board charger component is arranged in the second receiving cavity.