Powdery food essence raw material processing and crushing device
By using a crushing device with ratchets and reamer, the brittleness of meat when frozen at low temperatures is utilized to solve the problem of overly large crushed particles, achieve crushing of fine particles, and improve the efficiency of enzymatic hydrolysis.
Patent Information
- Application Number
- CN202422714084.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-11-07
AI Technical Summary
When existing pulverizing devices pulverize meat, the pulverized particles are too large, resulting in a long enzymatic hydrolysis time and affecting production efficiency.
The design of a rotating inner cylinder with ratchets and a reamer takes advantage of the brittleness of meat when frozen at low temperatures. The meat tissue is torn into powder through scraping by the ratchets and cutting by the reamer. Combined with pulley transmission at different speeds, fine particle crushing is achieved.
The meat is crushed into uniform and fine particles, the enzymatic hydrolysis time is shortened, and the production efficiency is improved.
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Figure CN223364910U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a pulverizing device, in particular to a pulverizing device for processing powdered food essence raw materials. Background Art
[0002] Food flavors are primarily used in food processing to impart a specific aroma to food. Food flavors are made by extracting and blending natural flavors with meat and other ingredients. Natural flavors, such as spices, are derived from plants, animals, or microorganisms and are naturally safe. Meat is made through processes such as pulverization, enzymatic hydrolysis, extraction, and pulverization, making it natural and safe.
[0003] In the powder preparation process of meat food flavoring, the meat needs to be crushed to facilitate enzymatic hydrolysis. Because meat is soft and has more adhesive tissue, the existing crushing device will crush the meat into particles that are too large, which is not conducive to enzymatic hydrolysis, resulting in a long enzymatic hydrolysis time and affecting production efficiency. Utility Model Content
[0004] The purpose of the utility model is to provide a powdered food flavor raw material processing and pulverizing device, which is used to solve the problem that the existing powdered food flavor raw material processing and pulverizing device pulverizes particles that are too large to be conducive to enzymatic hydrolysis, resulting in a long enzymatic hydrolysis time and affecting production efficiency.
[0005] In order to solve the above problems, the utility model provides a powdered food flavor raw material processing and crushing device, including an outer cylinder, a rotating inner cylinder is provided in the outer cylinder, an oblique hole is opened on the inner cylinder, and a ratchet is provided on the outer surface of the inner cylinder at the position of the oblique hole. A central shaft is rotatably connected in the inner cylinder, a plurality of hinge plates are fixedly connected to the central shaft, and a reamer is fixedly connected to the hinge plate. A discharge port is provided at one end of the outer cylinder, and a feed disk is fixedly connected to the outer cylinder.
[0006] The device for processing and crushing powdered food flavoring raw materials provided by the utility model also has the following technical features:
[0007] Furthermore, both ends of the inner cylinder are fixedly connected with shaft tubes, the shaft tubes are rotatably connected to the outer cylinder, and the inner cylinder is provided with a hollow end cover at one end of the discharge port.
[0008] Furthermore, the shaft tube is sleeved on the central shaft, and the central shaft is rotatably connected to the shaft tube.
[0009] Furthermore, a bracket is fixedly connected to the outer cylinder, a motor is fixedly connected to the bracket, a first drive wheel and a second drive wheel are fixedly connected to the drive shaft of the motor, a first pulley and a second pulley are fixedly connected to the shaft tube at one end of the outer cylinder and the center shaft respectively, the first drive wheel is connected to the first pulley by a belt, and the second drive wheel is connected to the second pulley by a belt.
[0010] Furthermore, the diameter of the first pulley is larger than the diameter of the second pulley, and the diameter of the first driving wheel is smaller than the diameter of the second driving wheel.
[0011] Furthermore, there is an angle between the reamer and the capstan, and the tilting direction of the reamer is consistent with the rotation direction of the reamer.
[0012] Furthermore, a feeder is installed on the feed tray.
[0013] Furthermore, the feeder includes a push block and a rocker, the push block is rotatably connected to the rocker, the push block slides back and forth on the feed tray, a dual-axis motor is fixedly connected to the feed tray, a rocker is fixedly connected to the drive shaft of the dual-axis motor, a connecting shaft is fixedly connected to the edge of the rocker, and the connecting shaft is rotatably connected to the other end of the rocker.
[0014] Furthermore, a chute is provided on the feed tray, a rotating shaft is slidably connected in the chute, the rotating shaft is fixedly connected to the push block, and the rotating shaft is rotatably connected to the rocker.
[0015] The utility model has the following beneficial effects: the powdered food flavor raw material processing and crushing device described in the present application utilizes a rotating inner cylinder with ratchet blades on the surface to tear the frozen flavor raw materials into pieces and put them into the inner cylinder, and is powdered under the rotating cutting of the reamer, and the brittleness of the soft connective tissue when frozen at low temperature is utilized for crushing, thereby avoiding the crushed particles being too large, which is not conducive to enzymatic hydrolysis, resulting in a long enzymatic hydrolysis time and affecting production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a right-side sectional isometric schematic diagram of a powdered food flavor raw material processing and pulverizing device according to an embodiment of the present utility model;
[0017] Figure 2 This is a front axonometric diagram of a device for processing and crushing powdered food flavoring raw materials according to an embodiment of the present invention;
[0018] Figure 3 This is a device for processing and crushing powdered food flavor raw materials according to the embodiment of the utility model Figure 2 A magnified view of node A in the middle;
[0019] Figure 4 This is a rear axonometric diagram of a device for processing and crushing powdered food flavoring raw materials according to an embodiment of the present invention;
[0020] Figure 5 This is a front cross-sectional schematic diagram of a device for processing and crushing powdered food flavor raw materials according to an embodiment of the present utility model.
[0021] (1-outer cylinder, 2-inner cylinder, 3-oblique hole, 4-ratchet, 5-center axis, 6-reamer, 7-reamer, 8-discharge port, 9-feed tray, 10-axle tube, 11-end cover, 12-bracket, 13-motor, 14-first drive wheel, 15-second drive wheel, 16-first pulley, 17-second pulley, 18-feeder, 19-chute, 181-push block, 182-rocker, 183-dual-axis motor, 184-rocker, 185-connecting shaft, 186-rotating shaft) DETAILED DESCRIPTION
[0022] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments. It should be noted that, in the absence of conflict, the embodiments and features of the embodiments of the present invention can be combined with each other.
[0023] like Figures 1 to 5 In the embodiment of the powdered food flavor raw material processing and crushing device of the present invention shown, the powdered food flavor raw material processing and crushing device includes an outer cylinder 1, a rotating inner cylinder 2 is provided inside the outer cylinder 1, an oblique hole 3 is opened on the inner cylinder 2, and a ratchet 4 is provided on the outer surface of the inner cylinder 2 at the position of the oblique hole 3, a central shaft 5 is rotatably connected to the inner cylinder 2, a plurality of hinges 6 are fixedly connected to the central shaft 5, a reamer 7 is fixedly connected to the hinge 6, a discharge port 8 is provided at one end of the outer cylinder 1, and a feed disk 9 is fixedly connected to the outer cylinder 1.
[0024] Specifically, the frozen meat tissue is placed in the feed tray 9, and the meat tissue is always in contact with the inner cylinder 2, so that the inner cylinder 2 rotates. The ratchet 4 on the inner cylinder 2 continuously scrapes the meat tissue and enters the inner cylinder 2 from the oblique hole 3, so that the central axis 5 rotates. When the reamer 7 rotates, it hits and cuts the meat tissue entering the inner cylinder 2 until the crushing is completed and flows out from the discharge port 8. The brittleness of the soft connected tissue of the meat under low-temperature freezing is utilized, and the ratchet 4 scrapes and falls into the inner cylinder 2.
[0025] In one embodiment of the present application, preferably, both ends of the inner cylinder 2 are fixedly connected with a shaft tube 10, the shaft tube 10 is rotatably connected to the outer cylinder 1, and the inner cylinder 2 is provided with a hollow end cover 11 at one end of the discharge port 8, which is used for the rotation of the inner cylinder 2 and facilitates the crushed tissue to flow out of the inner cylinder 2.
[0026] In one embodiment of the present application, preferably, the shaft tube 10 is sleeved on the central shaft 5, and the central shaft 5 is rotatably connected to the shaft tube 10, so as to rotate the inner cylinder 2 and the central shaft 5 respectively to meet the requirements of low-speed rotation of the inner cylinder 2 and high-speed rotation of the reamer 7.
[0027] In one embodiment of the present application, preferably, a bracket 12 is fixedly connected to the outer cylinder 1, a motor 13 is fixedly connected to the bracket 12, a first drive wheel 14 and a second drive wheel 15 are fixedly connected to the drive shaft of the motor 13, and a first pulley 16 and a second pulley 17 are fixedly connected to the shaft tube 10 at one end of the outer cylinder 1 and the central shaft 5, respectively. The first drive wheel 14 is connected to the first pulley 16 by a belt, and the second drive wheel 15 is connected to the second pulley 17 by a belt, so as to respectively drive the inner cylinder 2 and the central shaft 5 to rotate.
[0028] In one embodiment of the present application, preferably, the diameter of the first pulley 16 is larger than the diameter of the second pulley 17, and the diameter of the first drive wheel 14 is smaller than the diameter of the second drive wheel 15, so as to slow down the rotation speed of the inner drum 2 and speed up the rotation speed of the central shaft 5.
[0029] In one embodiment of the present application, preferably, there is an angle between the reamer 7 and the reamer 6, and the tilt direction of the reamer 7 is consistent with the rotation direction of the reamer 7, forming an airflow for blowing the chopped tissue powder toward the discharge port 8 during the cutting and shredding process.
[0030] In one embodiment of the present application, preferably, a feeder 18 is installed on the feed tray 9 to push the frozen meat tissue to always contact the inner cylinder 2.
[0031] In one embodiment of the present application, preferably, the feeder 18 includes a push block 181 and a rocker 182, the push block 181 is rotatably connected to the rocker 182, the push block 181 slides back and forth on the feed tray 9, a dual-axis motor 183 is fixedly connected to the feed tray 9, a rocker 184 is fixedly connected to the drive shaft of the dual-axis motor 183, a connecting shaft 185 is fixedly connected to the edge of the rocker 184, the connecting shaft 185 is rotatably connected to the other end of the rocker 182, when the rocker 184 is rotated, the connecting shaft 185 pulls or pushes the rocker 182, so that the rocker 182 pushes the push block 181 to push the frozen meat tissue toward the feed port or pulls the push block 181 to put in new frozen meat tissue, so that the frozen meat tissue always contacts the inner cylinder 2.
[0032] In one embodiment of the present application, preferably, a slide groove 19 is opened on the feed tray 9, and a rotating shaft 186 is slidably connected in the slide groove 19. The rotating shaft 186 is fixedly connected to the push block 181, and the rotating shaft 186 is rotatably connected to the rocker 182, which is used to limit the upward and downward deviation of the push block 181 and affect the normal operation of the feeder 18.
[0033] To sum up, the powdered food flavor raw material processing and crushing device in the above embodiment of the present invention, specifically, starts the dual-axis motor 183, puts the frozen meat tissue when the push block 181 is pulled back, starts the motor 13 to rotate the inner cylinder 2 and the reamer 7, and the ratchet 4 on the inner cylinder 2 scrapes the frozen meat tissue into pieces during rotation and enters the inner cylinder 2 through the oblique hole 3, is chopped by the rotating reamer 7 in the inner cylinder 2, and moves toward the discharge port 8 under the wind force of the rotation of the reamer 7, and the feeder 18 on the feed tray 9 continuously feeds the material. This device utilizes the brittleness of the soft connected tissue of meat when frozen at low temperature to crush the meat tissue that is difficult to crush, and utilizes the ratchet 4 to continuously scrape and crush the frozen meat tissue; and utilizes different sizes of pulleys for transmission, so that the inner cylinder 2 and the reamer 7 form different rotation speeds to meet the requirements of low speed of the inner cylinder 2 and high speed rotation of the reamer 7, and the crushed particles are uniform and fine, which is beneficial to the enzymatic hydrolysis of the next process and improves production efficiency.
[0034] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.
Claims
1. A device for processing and crushing powdered food flavor raw materials, characterized in that: It includes an outer cylinder, a rotating inner cylinder is provided inside the outer cylinder, an oblique hole is opened on the inner cylinder, a ratchet is provided on the outer surface of the inner cylinder at the position of the oblique hole, a central axis is rotatably connected in the inner cylinder, a plurality of reamers are fixedly connected to the central axis, a reamer is fixedly connected to the reamer, a discharge port is provided at one end of the outer cylinder, and a feed disk is fixedly connected to the outer cylinder.
2. The device for processing and crushing powdered food flavoring materials according to claim 1, characterized in that: Both ends of the inner cylinder are fixedly connected with shaft tubes, and the shaft tubes are rotatably connected to the outer cylinder. The inner cylinder is provided with a hollow end cover at one end of the discharge port.
3. The device for processing and crushing powdered food flavoring materials according to claim 2, characterized in that: The shaft tube is sleeved on the central shaft, and the central shaft is rotatably connected to the shaft tube.
4. The device for processing and crushing powdered food flavoring materials according to claim 3, characterized in that: The outer cylinder is fixedly connected to a bracket, the bracket is fixedly connected to a motor, the driving shaft of the motor is fixedly connected to a first driving wheel and a second driving wheel, the shaft tube at one end of the outer cylinder and the central shaft are fixedly connected to a first pulley and a second pulley respectively, the first driving wheel is connected to the first pulley with a belt, and the second driving wheel is connected to the second pulley with a belt.
5. The device for processing and crushing powdered food flavoring materials according to claim 4, characterized in that: The diameter of the first pulley is larger than that of the second pulley, and the diameter of the first driving wheel is smaller than that of the second driving wheel.
6. The device for processing and pulverizing powdered food flavoring materials according to claim 1, characterized in that: There is an included angle between the reamer and the reamer disc, and the tilting direction of the reamer is consistent with the rotation direction of the reamer.
7. The device for processing and crushing powdered food flavoring materials according to claim 1, characterized in that: A feeder is installed on the feed tray.
8. The device for processing and pulverizing powdered food flavoring materials according to claim 7, characterized in that: The feeder includes a push block and a rocker, the push block is rotatably connected to the rocker, the push block slides back and forth on the feed tray, a dual-axis motor is fixedly connected to the feed tray, a rocker is fixedly connected to the driving shaft of the dual-axis motor, a connecting shaft is fixedly connected to the edge of the rocker, and the connecting shaft is rotatably connected to the other end of the rocker.
9. The device for processing and pulverizing powdered food flavoring materials according to claim 8, characterized in that: A chute is provided on the feed tray, a rotating shaft is slidably connected in the chute, the rotating shaft is fixedly connected to the push block, and the rotating shaft is rotatably connected to the rocker.