Pentane gasification air-mixing homogenization mixing tank

By designing a pentane gasification and air homogenization mixing tank and utilizing a diversion component and a mixing blade structure, the problem of uneven mixing of pentane gas under high pressure conditions is solved, a better mixing effect is achieved, and the gas source requirements for cutting and welding are met.

CN223366654UActive Publication Date: 2025-09-23WUHAN RUNTONGHE NEW ENERGY TECH DEV CO LTD
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Patent Information

Application Number
CN202422785101.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2025-09-23
Estimated Expiration
2034-11-15

AI Technical Summary

Technical Problem

The existing pentane gasification and mixing device does not mix uniformly under high pressure conditions and cannot meet the needs of cutting and welding.

Method used

A pentane gasification and air homogenization mixing tank was designed, which adopted a diversion component and mixing blade structure. The deep mixing of gas was achieved through the combined movement of the pressure plate, rotating shaft, blades and side plates.

Benefits of technology

The mixing uniformity of pentane gas is improved, which meets the gas source requirements for cutting and welding and improves the mixing effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pentane gasification air mixing homogenization mixing tank, which belongs to the technical field of pentane gasification processing and comprises a shell, a support is fixedly connected to the side face of the shell, a motor is connected to the upper surface of the shell through bolts, and a gas outlet valve is fixedly connected to the lower surface of the shell. The device further comprises a side plate, the side plate is movably arranged in the shell, and the surface of the side plate is fixedly connected with a poke rod. When the pentane gasification air-mixing homogenizing mixing tank works, the shell is used for feeding through the gas inlet pipe, atomized gas enters the shell, after feeding is stopped, the motor is started, the motor drives the pressurizing plate to descend through the rotating shaft, when the pressurizing plate descends, the gas is squeezed downwards, the gas is shunted through the shunting block and the shunting holes at the moment, and the shunted gas is discharged through the discharging pipe. And in the flow dividing holes, the gas can be mixed by the mixing blades, so that the mixing depth is improved, and subsequent reprocessing of the gas is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of pentane gasification processing, in particular to a pentane gasification air mixing and homogenization mixing tank. Background Art

[0002] After pentane is gasified, it can be used as fuel. It has the advantages of stable combustion and high combustion calorific value. At the same time, after combustion, it has few emissions and has a good environmental effect. It can replace acetylene in the field of industrial welding and cutting. However, cutting and welding have high requirements for the gas source, requiring a stable high gas pressure and combustion calorific value. At present, in the pentane gasification process, a mixing tank is generally used to mix the atomized gas, but the effect is not good when mixing high-pressure pentane gas; in order to overcome the above-mentioned defects, prior art 1 (application number CN202111254548.5, application date 2021-10-27 Chinese patent) is a composite new pentane gasification device, the bottom of which is equipped with a gas The liquid mixing device continues to vaporize the unvaporized liquid pentane, improves the utilization rate of liquid pentane, and saves resources; the prior art 2 (application number CN202022094498.6, Chinese patent application date 2020-09-22) is a composite pentane gasification mixing tank, which is provided with an atomizing nozzle in the jet net structure inside the mixing tank, and the jet net structure is driven by a driving motor, so that the jet net structure collides with the liquid pentane light hydrocarbons ejected from the atomizing nozzle, thereby making the atomization effect of the liquid pentane light hydrocarbons better, thereby enhancing the contact effect between the liquid pentane light hydrocarbons and the gas injected by the jet disk, thereby further promoting the mixing of pentane and air and improving its mixing effect.

[0003] In the aforementioned prior art, the mixing structure is single and does not have the function of diversion and mixing. During use, when the internal air pressure is high, the single mixing component is not sufficient to complete deep mixing, resulting in uneven mixing quality after pentane gasification, which cannot well meet the needs of cutting and welding. Utility Model Content

[0004] The utility model aims to solve at least one of the above technical problems and provides a pentane gasification and air homogenization mixing tank, comprising a shell, a side of the shell is fixedly connected to a bracket, an upper surface of the shell is bolted to a motor, and a lower surface of the shell is fixedly connected to an outlet valve;

[0005] Also includes:

[0006] An air intake pipe, the air intake pipe being bolted to the surface of the housing and symmetrically distributed about the center of the housing, and having a through hole formed on the upper surface of the housing, and a one-way valve fixedly connected to the surface of the air intake pipe;

[0007] A rotating shaft, the rotating shaft is fixedly connected to the output end of the motor, and a blade is fixedly connected to the lower end surface of the rotating shaft;

[0008] The diverter assembly includes a diverter block fixedly connected to the inner wall of the shell, and a first mixing assembly is arranged inside the diverter block. The first mixing assembly includes mixing blades rotatably arranged inside the diverter block.

[0009] Preferably, the diversion component also includes a diversion hole opened on the surface of the diversion block, and the first mixing component also includes a connecting shaft rotatably arranged on the inner wall of the diversion block, and the surface of the connecting shaft is fixedly connected to the mixing blade, and the surface of the connecting shaft is wrapped with a traction rope fixedly connected.

[0010] Preferably, a pressure plate is threadedly connected to the upper end surface of the rotating shaft, the end of the traction rope is fixedly connected to the lower surface of the pressure plate, and the surface of the pressure plate is in contact with the inner wall of the outer shell.

[0011] Preferably, a torsion spring that plays an elastic reset role is fixedly connected to the surface of the connecting shaft, and the other side of the torsion spring is fixedly connected to the inner wall of the diverter block, and the torsion spring is initially in a compressed state, and a partition is fixedly connected to the surface of the connecting shaft.

[0012] Preferably, a second mixing assembly for auxiliary mixed gas is movably provided inside the shell, and the second mixing assembly includes a side plate, and a toggle rod is fixedly connected to the surface of the side plate. The second mixing assembly also includes a long pin rotatably provided on the lower surface of the diverter block, and a circular plate is fixedly connected to the lower surface of the long pin. A pulley is sleeved on the surface of the rotating shaft, and the other side of the pulley is sleeved on the surface of the long pin.

[0013] Preferably, the long pins are symmetrically distributed about the center of the diverter block, and a push rod is fixedly connected to the lower surface of the circular plate, and the surface of the push rod is inclined.

[0014] Preferably, the push rods are distributed at equal angles on the lower surface of the circular plate, a limiting rod is fixedly connected to the inner wall of the shell, and the limiting rod is movably arranged inside the side plate.

[0015] Preferably, the right side view of the limit rod is an inverted "L" structure, and the upper surface of the limit rod is fixedly connected to a connecting spring that plays an elastic reset role, and the other side of the connecting spring is fixedly connected to the inner wall of the side plate.

[0016] Preferably, both upper and lower sides of the toggle rod are inclined, and the toggle rods are distributed at equal intervals on the surface of the side plate.

[0017] Compared with the prior art, the pentane gasification and homogenization mixing tank of the present invention adopts a new structural design, the specific contents of which are as follows:

[0018] (1) The pentane gasification and homogenization mixing tank is operated by feeding the outer shell through the air inlet pipe, so that the atomized gas enters the outer shell. After the feeding is stopped, the motor is started, and the motor drives the pressure plate to descend through the rotating shaft. When the pressure plate descends, the gas is squeezed downward, and the gas is diverted through the diversion block and the diversion hole;

[0019] Furthermore, when the pressure plate descends, the connecting shaft rotates under the action of the torsion spring (at this time, the connecting shaft will reel in the traction rope), and the connecting shaft drives the mixing blades to rotate synchronously, and then the mixing blades mix the gas, that is, the gas after being diverted will be mixed by the mixing blades in the diversion hole, thereby increasing the mixing depth and facilitating the subsequent reprocessing of the gas;

[0020] Furthermore, the motor can be rotated forward and reverse, and the pressure plate can then make a reciprocating linear motion in the vertical direction. When the pressure plate rises, it will drive the connecting shaft to rotate through the traction rope, so that the gas can be mixed better.

[0021] (2) When the shaft of the pentane gasification and homogenization mixing tank rotates, the shaft drives the blades to rotate synchronously. At this time, the blades also play a mixing role. The blades and mixing blades work together to make the gas mixing better;

[0022] Furthermore, during the rotation of the shaft, the shaft drives the long pin to rotate through the pulley. When the long pin rotates, it will drive the circular plate to rotate synchronously, and then the push rod on the lower surface of the circular plate will intermittently push the side plate. At this time, the side plate performs reciprocating linear motion in the vertical direction under the action of the limit rod, the connecting spring and the push rod, and then the toggle rod also plays the role of disturbing the airflow from the side, thereby optimizing the mixing effect.

[0023] (3) After the processing of the pentane gasification and homogenization mixing tank is completed, the gas outlet valve is opened to allow the gas inside the shell to be collected by the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a schematic diagram of the connection structure between the housing and the motor of the utility model;

[0025] Figure 2 This is a schematic diagram of the internal structure of the housing in Example 1 of the present utility model;

[0026] Figure 3 This is a schematic diagram of the distribution structure of the diversion holes of the utility model;

[0027] Figure 4 For this utility model Figure 3 A in the middle is an enlarged structural diagram;

[0028] Figure 5 This is a schematic diagram of the internal structure of the housing in the third embodiment of the present utility model;

[0029] Figure 6 This is a schematic diagram of the distribution structure of the toggle lever of the utility model;

[0030] Figure 7 This is a schematic structural diagram of the side panel of the utility model in a cutaway state.

[0031] In the figure: 1. Housing; 2. Motor; 3. Exhaust valve; 4. Through hole; 5. Inlet pipe; 6. One-way valve; 7. Pressure plate; 8. Rotating shaft; 9. Diverter block; 10. Connecting shaft; 11. Mixing blade; 12. Traction rope; 13. Diverter hole; 14. Torsion spring; 15. Partition; 16. Long pin; 17. Round plate; 18. Blade; 19. Pulley; 20. Push rod; 21. Side plate; 22. Toggle rod; 23. Limit rod; 24. Connecting spring. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0033] Embodiment 1: By setting the pressure plate 7, the air flow can pass through the diversion block 9 and the diversion hole 13, and then be evenly diverted and mixed, and there will be no uneven mixing due to too much gas, such as Figures 1-4 As shown:

[0034] The housing 1 comprises a bracket fixedly connected to the side of the housing 1, a motor 2 bolted to the upper surface of the housing 1, and an air outlet valve 3 fixedly connected to the lower surface of the housing 1;

[0035] Also includes:

[0036] An air inlet pipe 5 is bolted to the surface of the housing 1 and is symmetrically distributed about the center of the housing 1. A through hole 4 is formed on the upper surface of the housing 1, and a one-way valve 6 is fixedly connected to the surface of the air inlet pipe 5.

[0037] A rotating shaft 8, the rotating shaft 8 is fixedly connected to the output end of the motor 2, and a blade 18 is fixedly connected to the lower end surface of the rotating shaft 8, a diverter assembly, the diverter assembly includes a diverter block 9 fixedly connected to the inner wall of the housing 1, and a first mixing assembly is provided inside the diverter block 9, and the first mixing assembly includes a mixing blade 11 rotatably provided inside the diverter block 9;

[0038] The diversion assembly also includes a diversion hole 13 opened on the surface of the diversion block 9, and the first mixing assembly also includes a connecting shaft 10 rotatably arranged on the inner wall of the diversion block 9, and the surface of the connecting shaft 10 is fixedly connected to a mixing blade 11, and the surface of the connecting shaft 10 is wrapped and fixedly connected to a traction rope 12.

[0039] The upper end surface of the rotating shaft 8 is threadedly connected to the pressure plate 7, the end of the traction rope 12 is fixedly connected to the lower surface of the pressure plate 7, and the surface of the pressure plate 7 is in contact with the inner wall of the outer shell 1, the surface of the connecting shaft 10 is fixedly connected to a torsion spring 14 that plays an elastic reset role, and the other side of the torsion spring 14 is fixedly connected to the inner wall of the diversion block 9, and the torsion spring 14 is initially in a compressed state, and the surface of the connecting shaft 10 is fixedly connected to a partition 15.

[0040] During operation, the shell 1 is fed through the air inlet pipe 5, so that the atomized gas enters the interior of the shell 1. After the feeding is stopped, the motor 2 is started, and the motor 2 drives the pressure plate 7 to descend through the rotating shaft 8. When the pressure plate 7 descends, the gas is squeezed downward. At this time, the gas will be diverted through the diverter block 9 and the diverter hole 13, and when the pressure plate 7 descends, the connecting shaft 10 rotates under the action of the torsion spring 14 (at this time the connecting shaft 10 will reel in the traction rope 12). At this time, the connecting shaft 10 drives the mixing blades 11 to rotate synchronously, and then the mixing blades 11 will mix the gas, that is, the gas after diversion will be mixed by the mixing blades 11 in the diverter hole 13, thereby increasing the mixing depth and facilitating the subsequent reprocessing of the gas.

[0041] The partition 15 prevents the traction rope 12 from being misplaced when being wound, thereby improving stability.

[0042] Embodiment 2: The difference from embodiment 1 is that when the pressure plate 7 rises, the one-way valve 6 and the through hole 4 allow the pressure plate 7 to rise normally. Figure 3 and Figure 4 As shown:

[0043] When the motor 2 rotates, the motor 2 drives the pressure plate 7 to move upward through the rotating shaft 8. At this time, the pressure plate 7 will drive the connecting shaft 10 to rotate through the traction rope 12. In this process, the connecting shaft 10 releases the traction rope 12, and the torsion spring 14 begins to be stressed, so that when the pressure plate 7 descends, the connecting shaft 10 can reel in the traction rope 12. At the same time, when the pressure plate 7 rises, the one-way valve 6 prevents the air flow from flowing back from the air inlet pipe 5, and the through hole 4 prevents the pressure plate 7 from rising without gas resistance. In combination with Example 1 and Example 2, during the forward and reverse rotation of the motor 2, the connecting shaft 10 will reverse forward and reverse inside the diversion hole 13 under the action of the pressure plate 7, the traction rope 12 and the torsion spring 14, that is, the gas inside the shell 1 will be mixed all the time, thereby optimizing the mixing effect.

[0044] Embodiment 3: Different from embodiment 1, the blades 18, the side plates 21 and the toggle rod 22 are provided so that the housing 1 can better mix the gas, such as Figure 5-Figure 7 As shown:

[0045] The second mixing assembly includes a side plate 21 movably arranged inside the outer shell 1, and the surface of the side plate 21 is fixedly connected to a toggle rod 22. The second mixing assembly also includes a long pin 16 rotatably arranged on the lower surface of the diverter block 9, and the lower surface of the long pin 16 is fixedly connected to a circular plate 17. The surface of the rotating shaft 8 is sleeved with a pulley 19, and the other side of the pulley 19 is sleeved and connected to the surface of the long pin 16. The long pin 16 is symmetrically distributed about the center of the diverter block 9. The lower surface of the circular plate 17 is fixedly connected to a push rod 20, and the surface of the push rod 20 is inclined.

[0046] The push rods 20 are distributed at equal angles on the lower surface of the circular plate 17. A limit rod 23 is fixedly connected to the inner wall of the outer shell 1, and the limit rod 23 is movably arranged inside the side plate 21. The right side of the limit rod 23 is an inverted "L" structure, and the upper surface of the limit rod 23 is fixedly connected to a connecting spring 24 that plays an elastic reset role, and the other side of the connecting spring 24 is fixedly connected to the inner wall of the side plate 21. The upper and lower sides of the toggle rod 22 are both inclined, and the toggle rods 22 are evenly spaced on the surface of the side plate 21.

[0047] When the shaft 8 rotates, the shaft 8 will drive the blades 18 to rotate synchronously. At this time, the blades 18 also play a mixing role. The blades 18 and the mixing blades 11 work together to make the gas mixing better. During the rotation of the shaft 8, the shaft 8 drives the long pin 16 and the circular plate 17 to rotate synchronously through the pulley 19, and then the push rod 20 on the lower surface of the circular plate 17 will intermittently push the side plate 21. When the side plate 21 is pushed, the connecting spring 24 is squeezed. When the side plate 21 is not pushed, the side plate 21 is reset under the action of the connecting spring 24, that is, the side plate 21 performs reciprocating linear motion in the vertical direction under the action of the limit rod 23, the connecting spring 24 and the push rod 20, and then the toggle rod 22 also plays a role in disturbing the airflow from the side, thereby optimizing the mixing effect. At the same time, the upper and lower sides of the toggle rod 22 are inclined. At this time, the toggle rod 22 can better disturb the airflow, and at the same time, the toggle rods 22 are evenly spaced, which optimizes the effect of disturbing the airflow.

[0048] The above is the working process of the entire device, and the contents not described in detail in this specification belong to the existing technology known to professional and technical personnel in this field.

[0049] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A pentane gasification and homogenization mixing tank, comprising a housing (1), a motor (2) being provided on the upper surface of the housing (1), and an outlet valve (3) being fixedly connected to the lower surface of the housing (1); characterized in that: Also includes: An air intake pipe (5), the air intake pipe (5) is connected to the surface of the housing (1), a through hole (4) is provided on the upper surface of the housing (1), and a one-way valve (6) is fixedly connected to the surface of the air intake pipe (5); A rotating shaft (8), the rotating shaft (8) being connected to the output end of the motor (2), and a blade (18) being fixedly connected to the lower end surface of the rotating shaft (8); The flow diversion assembly comprises a flow diversion block (9) fixedly connected to the inner wall of the housing (1), and a first mixing assembly is arranged inside the flow diversion block (9), and the first mixing assembly comprises a mixing blade (11) rotatably arranged inside the flow diversion block (9).

2. The pentane gasification and homogenization mixing tank according to claim 1, characterized in that: The diversion assembly further includes a diversion hole (13) opened on the surface of the diversion block (9), and the first mixing assembly further includes a connecting shaft (10) rotatably arranged on the inner wall of the diversion block (9), and the surface of the connecting shaft (10) is fixedly connected to the mixing blade (11), and the surface of the connecting shaft (10) is wound and fixedly connected to a traction rope (12).

3. The pentane gasification and homogenization mixing tank according to claim 2, characterized in that: The upper end surface of the rotating shaft (8) is threadedly connected to a pressure plate (7), the end of the traction rope (12) is fixedly connected to the lower surface of the pressure plate (7), and the surface of the pressure plate (7) is in contact with the inner wall of the outer shell (1).

4. The pentane gasification and homogenization mixing tank according to claim 2, characterized in that: A torsion spring (14) having an elastic reset function is fixedly connected to the surface of the connecting shaft (10), and the other side of the torsion spring (14) is fixedly connected to the inner wall of the diverter block (9), and the torsion spring (14) is initially in a compressed state, and a partition (15) is fixedly connected to the surface of the connecting shaft (10).

5. The pentane gasification and homogenization mixing tank according to claim 1, characterized in that: A second mixing assembly for assisting the mixed gas is movably provided inside the housing (1), and the second mixing assembly includes a side plate (21), and a toggle rod (22) is fixedly connected to the surface of the side plate (21). The second mixing assembly also includes a long pin (16) rotatably provided on the lower surface of the diverter block (9), and a circular plate (17) is fixedly connected to the lower surface of the long pin (16). A pulley (19) is sleeved and connected to the surface of the rotating shaft (8), and the other side of the pulley (19) is sleeved and connected to the surface of the long pin (16).

6. The pentane gasification and homogenization mixing tank according to claim 5, characterized in that: The long pins (16) are symmetrically distributed about the center of the diverter block (9); a push rod (20) is fixedly connected to the lower surface of the circular plate (17), and the surface of the push rod (20) is inclined.

7. The pentane gasification and homogenization mixing tank according to claim 6, characterized in that: The push rods (20) are distributed at equal angles on the lower surface of the circular plate (17); a limiting rod (23) is fixedly connected to the inner wall of the housing (1), and the limiting rod (23) is movably arranged inside the side plate (21).

8. The pentane gasification and homogenization mixing tank according to claim 7, characterized in that: The right side view of the limiting rod (23) shows an inverted "L" structure, and the upper surface of the limiting rod (23) is fixedly connected to a connecting spring (24) that plays an elastic reset role, and the other side of the connecting spring (24) is fixedly connected to the inner wall of the side plate (21).

9. The pentane gasification and homogenization mixing tank according to claim 5, characterized in that: The upper and lower sides of the toggle rod (22) are both inclined, and the toggle rods (22) are distributed at equal intervals on the surface of the side plate (21).

Citation Information

Patent Citations

  • Combined type novel pentane gasification device

    CN113941161A

  • Composite pentane gasification mixing tank

    CN213610763U