Raw material mixing device for producing autotrophic nitrogen removal filler

Through the design of the material guide slide and the feeding and dispersing device, combined with the stirring and scraping devices, the problem of concentrated stacking of raw materials is solved, and efficient mixing is achieved in the production process of autotrophic denitrification fillers.

CN223366831UActive Publication Date: 2025-09-23济南未来新材料有限公司
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Patent Information

Application Number
CN202422565762.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-23
Publication Date
2025-09-23
Estimated Expiration
2034-10-23

AI Technical Summary

Technical Problem

In existing mixing devices, raw materials fall directly to the bottom of the mixing device, resulting in the accumulation of different raw materials, a long mixing process, and low mixing efficiency.

Method used

The material guide rail and the feeding and dispersing device are designed, combined with the stirring device and the mixing scraper. The material is guided by the material guide rail and the umbrella-shaped feeding and dispersing device and the stirring device are used to disperse and mix the raw materials, thereby avoiding the concentrated stacking of raw materials and improving the mixing efficiency.

Benefits of technology

The raw materials are fully dispersed and mixed, the mixing time is shortened and the mixing efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a raw material mixing device for autotrophic nitrogen removal filler production in the related technical field of raw material mixing devices, which comprises a mixing device main body and a sealing top cover arranged above the mixing device main body, a feeding pipe is arranged on the sealing top cover, a material guide sliding rail is fixedly arranged in the middle of the inner top of the sealing top cover, and a material outlet pipe is arranged on the material guide sliding rail. And a rotary matching sleeve is arranged at the lower part of the material guide sliding rail. The material guide sliding rail is arranged below the feeding pipes of the mixing device main body, and raw materials added from different feeding pipes all fall onto the material guide sliding rail, so that the raw materials are prevented from directly falling onto the bottom of the mixing device main body, are guided by the material guide sliding rail, and fall onto the feeding dispersing device from the lower end in a concentrated manner; the feeding and dispersing device is designed to be of an umbrella-shaped structure with three layers of grooves formed at intervals and can rotate under the power action of the power motor and the rotating shaft, so that raw materials are fully dispersed, concentrated stacking of single raw materials is avoided, and the raw materials can be mixed in the dispersing and falling process.
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Description

Technical Field

[0001] The utility model belongs to the technical field related to raw material mixing devices, and specifically relates to a raw material mixing device for producing autotrophic denitrification fillers. Background Art

[0002] Denitrification filler is an environmentally friendly material specially used for denitrification and dephosphorization in sewage treatment processes. It is generally made of polymer materials such as plastics or synthetic resins. There are two types of internal structures, one is a honeycomb structure and the other is a ring structure. The characteristics of the two structures are different. The honeycomb structure is mainly used to remove organic matter and ammonia nitrogen in water, while the ring structure is mainly used to remove total nitrogen in water. During the production of fillers, the raw materials need to be mixed. When the existing mixing device adds the raw materials into the mixing device through the feeding port, the raw materials fall directly to the bottom of the mixing device. Different raw materials are stacked at different heights and are relatively concentrated. The mixing process needs to be fully mixed, resulting in a long mixing and stirring process.

[0003] In view of this, the present utility model is proposed. Utility Model Content

[0004] The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a raw material mixing device for the production of autotrophic denitrification fillers. To solve the above technical problems, the basic concept of the technical solution adopted by the present invention is:

[0005] The raw material mixing device for the production of autotrophic denitrification filler comprises a mixing device main body and a sealing top cover arranged above the mixing device main body, a feeding pipe is installed on the sealing top cover, a material guide slide is fixedly installed at the middle position of the inner top of the sealing top cover, a rotating matching sleeve is provided at the lower part of the material guide slide, the lower part of the mixing device main body is a material guide cone, a spacing bottom plate is provided at the transition position between the material guide cone and the cylindrical structure, a rotating shaft is provided between the spacing bottom plate and the rotating matching sleeve, a bearing seat is provided at the matching position of the lower end of the rotating shaft and the spacing bottom plate, a power motor is fixedly installed on the bottom surface of the spacing bottom plate, a feeding and dispersing device is installed on the upper part of the rotating shaft, a stirring device is installed at the middle part of the rotating shaft, a mixing scraper device is installed at the lower part of the rotating shaft, and a discharge hole is provided on the spacing bottom plate to facilitate the discharge of the evenly mixed raw materials.

[0006] As a further solution of the present invention: there are multiple feeding tubes, and the downward extending length of the lower end of the feeding tube is matched with the material guide rail. The material guide rail is a spiral structure to ensure that the raw materials falling from the feeding tube can completely fall on the material guide rail.

[0007] As a further solution of the present invention: the feeding and dispersing device is designed as a three-layer structure, the upper layer is the upper dispersing sheet, the middle layer is the middle dispersing sheet, and the lower layer is the lower dispersing sheet. The upper dispersing sheet, the middle dispersing sheet and the lower dispersing sheet are all designed as umbrella structures with spaced grooves, and the spaced grooves between adjacent layers are staggered with each other. The feeding and dispersing device can fully disperse the raw materials and avoid concentrated stacking of single raw materials.

[0008] As a further solution of the present invention: multiple groups of stirring devices are provided in the upper and lower directions, and the stirring rods of each group of stirring devices are provided with different length specifications to ensure the uniformity of the mixing and stirring process.

[0009] As a further solution of the present invention: the mixing scraper device includes a short scraper device and a long scraper device, and three of the short scraper device and the long scraper device are evenly distributed along the circumferential direction to fully scrape and divide the material on the spacer bottom plate.

[0010] As a further solution of the present invention: scrapers are provided on the outside of the short scraper device and the long scraper device, and arc-shaped baffles are provided on the outside of the scrapers to facilitate scraping the material to the position of the discharge hole.

[0011] As a further solution of the present invention: a lower support frame is provided at the lower part of the mixing device body, and a discharge port is provided at the lower end of the material guide cone to facilitate the centralized discharge of materials.

[0012] After adopting the above technical solution, the utility model has the following beneficial effects compared with the prior art.

[0013] A material guide slide is provided below the feeding pipe of the mixing device body of the utility model. Raw materials added from different feeding pipes all fall onto the material guide slide, so as to avoid the raw materials falling directly on the bottom of the mixing device body. The raw materials are guided by the material guide slide and fall onto the feeding and dispersing device from the lower end.

[0014] The feeding and dispersing device of the utility model is designed in an umbrella-shaped structure with three layers of spaced grooves. It can rotate under the power of the power motor and the rotating shaft, so that the raw materials are fully dispersed, avoiding the concentrated stacking of single raw materials. The raw materials can be mixed during the dispersion and falling process, and can be fully mixed in conjunction with the stirring device and the mixing scraper device, which can effectively improve the raw material mixing efficiency.

[0015] The specific embodiments of the present invention will be described in further detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The accompanying drawings are part of this application and are used to provide a further understanding of the present invention. The schematic embodiments of the present invention and their descriptions are used to explain the present invention, but do not constitute an improper limitation of the present invention. Obviously, the drawings described below are only some embodiments. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative work.

[0017] In the picture:

[0018] Figure 1 It is a structural diagram of the utility model;

[0019] Figure 2 This is the main sectional view of the utility model;

[0020] Figure 3 This is a top view of the feeding and dispersing device of the present utility model;

[0021] Figure 4 This is a schematic diagram of the mixing scraper device of the present utility model.

[0022] In the figure: 1. Mixing device body; 2. Lower support frame; 3. Sealing top cover; 4. Feeding pipe; 5. Material guide slide rail; 6. Rotating matching sleeve; 7. Rotating shaft; 8. Feeding and dispersing device; 9. Stirring device; 10. Mixing scraper device; 11. Spacer bottom plate; 12. Feeding hole; 13. Discharge port; 14. Material guide cone; 15. Power motor; 16. Upper dispersion plate; 17. Middle dispersion plate; 18. Lower dispersion plate; 19. Short scraper device; 20. Long scraper device; 21. Scraper; 22. Arc-shaped baffle.

[0023] It should be noted that these drawings and textual descriptions are not intended to limit the conceptual scope of the present invention in any way, but rather to illustrate the concept of the present invention for those skilled in the art by referring to specific embodiments. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. The following embodiments are used to illustrate the present invention but are not used to limit the scope of the present invention.

[0025] like Figures 1 to 4As shown, a raw material mixing device for the production of autotrophic denitrification filler comprises a mixing device body 1 and a sealing top cover 3 arranged above the mixing device body, a feeding pipe 4 is installed on the sealing top cover 3, a material guide slide 5 is fixedly installed at the middle position of the inner top of the sealing top cover 3, a rotating matching sleeve 6 is provided at the lower part of the material guide slide 5, the lower part of the mixing device body 1 is a material guide cone 14, a spacer bottom plate 11 is provided at the transition position between the material guide cone 14 and the cylindrical structure, a rotating shaft 7 is provided between the spacer bottom plate 11 and the rotating matching sleeve 6, a bearing seat is provided at the matching position of the lower end of the rotating shaft 7 and the spacer bottom plate 11, a power motor 15 is fixedly installed on the bottom surface of the spacer bottom plate 11, a feeding and dispersing device 8 is installed on the upper part of the rotating shaft 7, a stirring device 9 is installed in the middle part of the rotating shaft 7, a mixing scraper device 10 is installed at the lower part of the rotating shaft 7, and a discharge hole 12 is provided on the spacer bottom plate 11 to facilitate the discharge of the evenly mixed raw materials.

[0026] Among them, there are multiple feeding pipes 4, and the length of the lower end of the feeding pipe 4 extending downward is matched with the material guide rail 5. The material guide rail 5 is a spiral structure to ensure that the raw materials falling from the feeding pipe 4 can completely fall on the material guide rail 5.

[0027] The feeding and dispersing device 8 is designed as a three-layer structure, with the upper layer being the upper dispersing sheet 16, the middle being the middle dispersing sheet 17, and the lower layer being the lower dispersing sheet 18. The upper dispersing sheet 16, the middle dispersing sheet 17, and the lower dispersing sheet 18 are all designed as umbrella-shaped structures with spaced grooves. The spaced grooves between adjacent layers are staggered with each other. The feeding and dispersing device 8 can fully disperse the raw materials and avoid concentrated stacking of single raw materials.

[0028] There are multiple groups of stirring devices 9 in the upper and lower directions, and the stirring rods of each group of stirring devices 9 are set with different length specifications to ensure the uniformity of the mixing and stirring process.

[0029] The mixing scraper device 10 includes a short scraper device 19 and a long scraper device 20 . Three short scraper devices 19 and three long scraper devices 20 are evenly distributed along the circumferential direction to fully scrape and separate the materials on the spacer bottom plate 11 .

[0030] The outer sides of the short scraper device 19 and the long scraper device 20 are both provided with scrapers 21 , and the outer sides of the scrapers 21 are provided with arc-shaped baffles 22 to facilitate scraping the material to the position of the discharge hole 12 .

[0031] A lower support frame 2 is provided at the lower portion of the mixing device body 1, and a discharge port 13 is provided at the lower end of the material guide cone 14 to facilitate the centralized discharge of materials.

[0032] The working principle of the present invention is as follows: the raw materials are fed into the mixing device body 1 from the corresponding feeding pipe 4, the lower end of the feeding pipe 4 corresponds to the material guide slide 5, so that the raw materials fall on the material guide slide 5, and the material guide slide 5 is arranged in a spiral structure. The materials fall from the material guide slide 5 and fall on the feeding and dispersing device 8, and the power motor 15 drives the rotating shaft 7 to rotate, thereby driving the feeding and dispersing device 8, the stirring device 9 and the mixing scraper device 10 to rotate synchronously. The upper dispersing piece 16, the middle dispersing piece 17 and the lower dispersing piece 18 on the feeding and dispersing device 8 are all umbrella-shaped groove structures. After three-layer drop dispersion and rotation dispersion, the materials can be widely and evenly dispersed in the mixing device body 1. At the same time, the stirring device 9 can further fully mix the materials. The stirring device 9 is provided with stirring rods of different lengths and specifications to make the stirring more uniform. The mixing scraper device 10 scrapes the mixed raw materials into the discharge hole 12, and the materials are guided by the guide cone 14 and discharged through the discharge port 13.

[0033] The present invention has a novel structure with reasonable design and is easy to install and use. A material guide slide 5 is provided below the feeding pipe 4 of the mixing device body 1. The raw materials added from different feeding pipes 4 all fall onto the material guide slide 5 to prevent the raw materials from falling directly on the bottom of the mixing device body. The materials are guided by the material guide slide 5 and concentratedly fall on the feeding and dispersing device 8 from the lower end. The feeding and dispersing device 8 is designed in an umbrella-shaped structure with three layers of spaced grooves. It can rotate under the power of the power motor 15 and the rotating shaft 7 to fully disperse the raw materials and avoid the concentrated stacking of single raw materials. The raw materials can be mixed during the process of being dispersed and fallen, and can be fully mixed with the stirring device 9 and the mixing scraper device 10, which can effectively improve the raw material mixing efficiency.

[0034] The above description is merely a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment, it is not intended to limit the present invention. Any technician familiar with this patent can make slight changes or modifications to equivalent embodiments using the above-mentioned technical content without departing from the scope of the technical solution of the present invention. However, any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the solution of the present invention.

Claims

1. A raw material mixing device for producing autotrophic denitrification fillers, comprising a mixing device body (1) and a sealing top cover (3) arranged above the mixing device body, characterized in that: The sealing top cover (3) is provided with a feeding pipe (4), a material guide rail (5) is fixedly provided at the middle position of the inner top of the sealing top cover (3), a rotating matching sleeve (6) is provided at the lower part of the material guide rail (5), the lower part of the mixing device body (1) is a material guide cone (14), a spacer bottom plate (11) is provided at the transition position between the material guide cone (14) and the cylindrical structure, and a rotating shaft ( 7), a bearing seat is provided at the matching position between the lower end of the rotating shaft (7) and the spacing bottom plate (11), a power motor (15) is fixedly installed on the bottom surface of the spacing bottom plate (11), a feeding and dispersing device (8) is installed on the upper part of the rotating shaft (7), a stirring device (9) is installed in the middle part of the rotating shaft (7), a mixing scraper device (10) is installed on the lower part of the rotating shaft (7), and a discharge hole (12) is opened on the spacing bottom plate (11).

2. The raw material mixing device for producing autotrophic denitrification filler according to claim 1, characterized in that: There are multiple feeding pipes (4), and the length of the lower end of the feeding pipe (4) extending downward is matched with the material guide rail (5), and the material guide rail (5) is arranged in a spiral structure.

3. The raw material mixing device for producing autotrophic denitrification filler according to claim 2, characterized in that: The feeding and dispersing device (8) is designed as a three-layer structure, wherein the upper layer is an upper dispersing sheet (16), the middle layer is an intermediate dispersing sheet (17), and the lower layer is a lower dispersing sheet (18). The upper dispersing sheet (16), the intermediate dispersing sheet (17), and the lower dispersing sheet (18) are all designed as umbrella-shaped structures with spaced grooves, and the spaced grooves between adjacent layers are staggered with each other.

4. The raw material mixing device for producing autotrophic denitrification filler according to claim 3, characterized in that: The stirring devices (9) are provided in multiple groups in the vertical direction, and the stirring rods of each group of the stirring devices (9) are provided with different length specifications.

5. The raw material mixing device for producing autotrophic denitrification filler according to claim 4, characterized in that: The mixing scraper device (10) comprises a short scraper device (19) and a long scraper device (20), and three of the short scraper devices (19) and the long scraper devices (20) are evenly distributed along the circumferential direction.

6. The raw material mixing device for producing autotrophic denitrification filler according to claim 5, characterized in that: The outer sides of the short scraper device (19) and the long scraper device (20) are both provided with scrapers (21), and the outer sides of the scrapers (21) are provided with arc-shaped baffles (22).

7. The raw material mixing device for producing autotrophic denitrification filler according to claim 6, characterized in that: A lower support frame (2) is provided at the lower portion of the mixing device body (1), and a discharge port (13) is provided at the lower end of the material guide cone (14).