Electrostatic dust collector provided with self-cleaning device

By introducing a scraper plate and a drive assembly into the electrostatic precipitator, automated dust cleaning is achieved, solving the problems of low cleaning efficiency and sagging of the dust collecting plate in the electrostatic precipitator, improving dust removal efficiency and reducing maintenance costs.

CN223367184UActive Publication Date: 2025-09-23AF&C ENVIRONMENTAL TECH XIAMEN
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Patent Information

Application Number
CN202422725736.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2025-09-23
Estimated Expiration
2034-11-08

AI Technical Summary

Technical Problem

Existing electrostatic dust removal devices require manual cleaning after being used for a period of time. The cleaning efficiency is low and the device is easily damaged. In addition, the dust collecting plate is prone to drooping, affecting the dust removal effect.

Method used

The combination of a dust scraper and a drive assembly is adopted, and the dust is automatically removed through the relative movement of the dust scraper and the dust collecting sheet, which simplifies the cleaning process and avoids water washing and drying.

Benefits of technology

It achieves fast and efficient dust cleaning, improves dust removal efficiency, simplifies maintenance processes, reduces maintenance costs, and avoids the problem of dust collecting plate sagging.

✦ Generated by Eureka AI based on patent content.

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Abstract

A dust collection plate is arranged in the center of a dust collection sheet and fixed with a frame, dust scraping plates are arranged on two sides of the dust collection plate, the dust collection sheet penetrates through the dust collection plate and the dust scraping plates, screws are arranged in the center or four corners or the center of the opposite side edges of the dust collection plate, and the strokes of the dust scraping plates on the two sides are opposite to the spiral direction of the screws. The motor is fixed to one side of the frame and connected with the screws. According to the dust remover, dust on the dust collecting pieces is removed in a scraping and brushing mode, and washing and drying treatment is not needed; the dust removal rate is further improved through the cleaning mode that the double brush heads move relatively, only the dust collection mechanism needs to be arranged in the middle, the structure is simplified, the dust collection plate has the dust collection effect, the supporting effect is achieved, the length of the dust collection pieces is increased, and the problem that in the using or cleaning process, the middle droops and deforms is effectively solved. The dust removal device is simple in overall structure, high in dust removal efficiency, good in cleaning effect, high in automation degree, low in maintenance cost and beneficial to application and popularization.
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Description

Technical Field

[0001] The utility model belongs to the technical field of electrostatic dust removal, in particular to an electrostatic dust collector equipped with a self-cleaning device. Background Art

[0002] Electrostatic precipitation is a method for removing dust from gases. It works by first generating a high-voltage DC electric field using the principle of ionizing electrode corona discharge. This ionizes gas molecules in the air, generating a large number of electrons and ions, which charge dust particles in the surrounding dirty air. The charged dust-laden gas then passes through the dust collection assembly, where it is adsorbed by the oppositely charged dust collecting plates, achieving dust collection and purifying the polluted air. Simultaneously, the high voltage captures bacterial particles, instantly conducting electricity and breaking down the protein-based cell walls, thus also providing a sterilizing and disinfecting effect.

[0003] The advantage of electrostatic dust removal devices based on this working principle is that they have no consumable air filter elements. They are widely used in space purification and disinfection in smart buildings and public places, and are also used for household dust removal and sterilization.

[0004] However, after a period of use, dust is easily accumulated on the dust collecting plates of the filter element, which affects the dust removal efficiency and even causes a series of safety problems such as sparks and electric creepage. Therefore, the dust collecting plates of the electrostatic dust collector need to be manually cleaned and maintained regularly. At present, the industry mainly uses water washing as a cleaning method for high-voltage electrostatic dust collectors. After water washing, they need to be dried or wait for them to be thoroughly dry before they can be installed and used to avoid safety problems after turning on the power. This maintenance and cleaning process requires regular disassembly and operation in a professional and correct manner. It is more troublesome, and multiple disassembly and cleaning can easily damage the dust collecting device, resulting in increased maintenance costs. The existing electrostatic dust removal device also has low cleaning efficiency during the cleaning process. The upper and lower surfaces of each plate need to be thoroughly cleaned. In addition, in order to increase the dust removal effect, the span of the dust collecting plate is large, which can easily cause the middle of the plate to sag, affecting the dust removal effect. Utility Model Content

[0005] The utility model provides an electrostatic precipitator equipped with a self-cleaning device, which can effectively solve the above problems.

[0006] The utility model is achieved in this way:

[0007] An electrostatic dust collector equipped with a self-cleaning device comprises a frame, a dust collecting sheet, an ionization wire, a dust collecting plate, a dust scraping plate and a drive assembly, wherein the two ends of the dust collecting sheet are installed in the frame at intervals either horizontally or vertically, the ionization wire is arranged in the frame on the upstream side of the dust collecting sheet, the dust collecting plate is arranged at the center of the dust collecting sheet and fixed to the frame, the dust scraping plate is arranged on both sides of the dust collecting plate, the dust collecting sheet passes through the dust collecting plate and the dust scraping plate, the dust scraping plate is provided with a dust collecting groove corresponding to the dust collecting sheet, and a dust scraping plate is provided between the dust collecting grooves on the dust collecting plate side to fit the dust collecting sheets on the upper and lower sides; the drive assembly is provided with a screw, a slider and a motor, the screw is arranged at the center or four corners or the center of the opposite sides of the dust collecting plate, and the two ends are connected to the frame, the stroke of the dust scraping plates on both sides corresponds to the opposite spiral direction of the screw, the slider is fixed to the scraping plate and connected to the screw, and the motor is fixed on one side of the frame and connected to each screw.

[0008] As a further improvement, the screw is arranged at the center of the upstream and downstream sides of the dust collection plate, and a first guide shaft is provided on both sides of the screw. The two ends of the first guide shaft are fixed to the frame, and the dust scraping plate is provided with a first guide sleeve connected to the first guide shaft.

[0009] As a further improvement, the screw is arranged in the center of the dust collection plate, and the upper and lower sides or four corners of the dust collection plate are provided with second guide shafts, both ends of the second guide shafts are fixed to the frame, and the scraper plate is provided with a second guide sleeve connected to the second guide shaft.

[0010] As a further improvement, a card slot and a pressure strip are provided between the dust collecting grooves, and the scraping blade is fixed in the card slot by the pressure strip, and the angles between the upper and lower free ends of the scraping blade and the dust collecting blade are both 20°-30°.

[0011] As a further improvement, the outer end of the card slot is a "V"-shaped opening, the pressure strip matches the shape of the card slot, and the angle of the "V"-shaped opening is 40°-60°.

[0012] As a further improvement, the included angle is 26.2°, and the corresponding angle of the "V"-shaped opening is 52.4°.

[0013] As a further improvement, the dust collecting sheets of the same electrodes on both sides of the ionization wire extend toward the upstream end to form an ionization space for each ionization wire.

[0014] As a further improvement, the motor is provided with a linkage assembly, the linkage assembly is provided with a driving gear, a driven gear, an adjusting gear, a belt and an adjusting frame, the driving gear is connected to the motor, the driven gears are respectively connected to the screws, the driving gear and the driven gear are connected by a belt, the adjusting gear is provided on the belt between the driving gear and the driven gear, the adjusting gear is connected to the frame through the adjusting frame, and the tension or pressing force of the adjusting wheel on the belt is adjusted by the adjusting frame.

[0015] As a further improvement, the adjustment frame is provided with an adjustment rail, an adjustment plate, a spring and a mounting frame, the adjustment gear is provided on the mounting frame, the adjustment rail is fixed on the frame, the adjustment plate is provided on the adjustment rail, a positioning bolt is provided between the adjustment plate and the adjustment rail, and the spring connects the adjustment plate and the mounting frame.

[0016] The beneficial effects of the present invention are as follows: the dust collector removes dust from the dust collecting sheet by scraping and brushing, with a fast cleaning speed and good cleaning effect, without the need for water washing and drying; and the cleaning method of the dual brush heads moving relative to each other further improves the dust removal rate, and only requires a dust collection mechanism in the middle, simplifying the structure. The dust collection plate not only collects dust but also plays a supporting role, increasing the length of the dust collecting sheet and effectively avoiding the problem of sagging and deformation during use or cleaning. The overall structure of the present application is simple, with high dust removal efficiency, good cleaning effect, high degree of automation, and low maintenance and repair costs, which is conducive to promotion and application. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without creative work.

[0018] Figure 1 This is a structural diagram of an embodiment of an electrostatic precipitator equipped with a self-cleaning device according to the present invention;

[0019] Figure 2 yes Figure 1 A magnified schematic diagram of point A in the middle;

[0020] Figure 3 This is a structural diagram of an embodiment of an electrostatic precipitator equipped with a self-cleaning device according to the present invention;

[0021] Figure 4 yes Figure 3 A magnified schematic diagram of point B in the middle;

[0022] Figure 5 yes Figure 4 The enlarged schematic diagram of point C in the middle;

[0023] Figure 6 This is a schematic diagram of the linkage assembly structure provided by an embodiment of an electrostatic precipitator equipped with a self-cleaning device of the utility model.

[0024] Reference numerals:

[0025] Frame 1; dust collecting sheet 2; ionizing wire 3; dust collecting plate 4; dust scraping plate 5; dust collecting trough 51; dust scraping sheet 52; slot 53; pressure strip 54; drive assembly 6; screw 61; slider 62; motor 63; first guide shaft 64; first guide sleeve 65; linkage assembly 66; driving gear 661; driven gear 662; adjusting gear 663; belt 664; adjusting frame 665; adjusting rail 666; adjusting plate 667; spring 668; mounting frame 669. DETAILED DESCRIPTION

[0026] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the utility model for which protection is claimed, but merely represents selected embodiments of the present invention.

[0027] In the description of this utility model, the terms "first" and "second" are used for descriptive purposes only and should not be understood to indicate or imply relative importance or implicitly specify the number of the technical features indicated. Therefore, a feature specified as "first" or "second" may explicitly or implicitly include one or more of such features. In the description of this utility model, "plurality" means two or more, unless otherwise specifically specified.

[0028] In the description of the present invention, the terms "upper", "middle", "side", "side", "upper side", "end", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.

[0029] Reference Figure 1-6As shown, an electrostatic precipitator equipped with a self-cleaning device includes a frame 1, a dust collecting sheet 2, an ionizing wire 3, a dust collecting plate 4, a dust scraping plate 5 and a drive assembly 6. The two ends of the dust collecting sheet 2 are installed in the frame 1 at intervals in the horizontal or vertical direction. The ionizing wire 3 is arranged in the frame 1 on the upstream side of the dust collecting sheet 2. The dust collecting plate 4 is arranged in the center of the dust collecting sheet 2 and is fixed to the frame 1. The dust scraping plates 5 are arranged on both sides of the dust collecting plate 4. The dust collecting sheet 2 passes through the dust collecting plate 4 and the dust scraping plates 5. The dust scraping plates 5 are provided with dust collecting grooves corresponding to the dust collecting sheet 2. 51, a dust scraper 52 is provided between the dust collecting groove 51 on the side of the dust collecting plate 4 and is fitted with the dust collecting plates 2 on the upper and lower sides; the driving assembly 6 is provided with a screw 61, a slider 62 and a motor 63, the screw 61 is provided at the center or four corners or center of the opposite side of the dust collecting plate 4, and both ends are connected to the frame 1, the stroke of the dust scraper 5 on both sides corresponds to the opposite spiral direction of the screw 61, the slider 62 is fixed on the dust scraper 5 and connected to the screw 61, and the motor 63 is fixed on one side of the frame 1 and connected to each screw 61.

[0030] The two ends of the dust collecting sheet 2 are installed in the frame 1 in a horizontal or vertical interval, which is equivalent to placing the dust collector horizontally or vertically. The upstream and downstream are relative to the air direction.

[0031] The air to be treated first passes through the ionizing wire 3, where it is ionized, charging the dust. The air then enters the dust collecting sheet 2 for collection. The dust collecting plate 4 supports the dust collecting sheet 2, preventing it from sagging in the middle, thereby increasing its length and dust removal capacity. It also concentrates the dust collected by the scraper 5 in the middle, where it is removed by the attached dust collection device.

[0032] The dust scraper 5 is driven by the screw 61 to achieve relative motion, and the dust on the surface of the dust collecting sheet 2 is scraped off by the dust scraper 52 and collected in the central dust collecting plate 4. The dust scraper 5 scrapes off the dust on the upper and lower surfaces of the dust collecting sheet 2 and collects it in the central dust collecting plate 4, which is connected to a vacuum cleaner.

[0033] Furthermore, the screw 61 is arranged at the center of the upstream and downstream sides of the dust collection plate 4, and a first guide shaft 64 is provided on both sides of the screw 61. The two ends of the first guide shaft 64 are fixed to the frame 1, and the dust scraping plate 5 is provided with a first guide sleeve 65 connected to the first guide shaft 64.

[0034] The upper and lower sides of the dust collecting plate 4 are convenient for arranging the screw 61, and the screw 61 can also be arranged on the vertical side of the dust collecting plate 4, and the stability of the dust collecting plate 4 during reciprocating movement is ensured by setting a first guide shaft 64. For the mechanism with screws 61 set at the four corners, the guide shaft can be omitted to maintain stable movement.

[0035] Furthermore, the screw 61 is arranged at the center of the dust collection plate 4, and the upper and lower sides or four corners of the dust collection plate 4 are provided with a second guide shaft (not shown), and the two ends of the second guide shaft are fixed to the frame 1, and the dust scraping plate 5 is provided with a second guide sleeve (not shown) connected to the second guide shaft.

[0036] Providing only one screw rod 61 can, to a certain extent, avoid the problem of asynchrony among multiple screw rods 61 or deviation of the dust scraper 5 resulting from installation deviation.

[0037] Furthermore, a card slot 53 and a pressure strip 54 are provided between the dust collecting grooves 51, and the dust scraping blade 52 is fixed in the card slot 53 by the pressure strip 54. The angles between the upper and lower free ends of the dust scraping blade 52 and the dust collecting blade 2 are both 20°-30°.

[0038] The card slot 53 and the pressure strip 54 are used to fix the dust scraping blade 52. A slot can also be provided to insert and fix the dust scraping blade 52 in the slot. The slot can be tilted or the free end of the dust scraping blade 52 can be bent to form a better dust scraping angle.

[0039] Furthermore, the outer end of the slot 53 is a “V”-shaped opening, the pressure strip 54 matches the shape of the slot 53, and the angle of the “V”-shaped opening is 40°-60°.

[0040] Furthermore, the included angle is 26.2°, and the corresponding angle of the "V"-shaped opening is 52.4°.

[0041] This angle has a better dust scraping effect.

[0042] Furthermore, the dust collecting sheets 2 of the same electrodes on both sides of the ionization wire 3 extend toward the upstream end to form an ionization space for each ionization wire 3 .

[0043] Furthermore, the motor 63 is provided with a linkage assembly 66, and the linkage assembly 66 is provided with a driving gear 661, a driven gear 662, an adjusting gear 663, a belt 664 and an adjusting frame 665. The driving gear 661 is connected to the motor 63, and the driven gear 662 is respectively connected to the screw 61. The driving gear 661 and the driven gear 662 are connected by a belt 664. The adjusting gear 663 is provided on the belt 664 between the driving gear 661 and the driven gear 662. The adjusting gear 663 is connected to the frame 1 through the adjusting frame 665, and the tension or pressing force of the adjusting wheel on the belt 664 is adjusted by the adjusting frame 665.

[0044] Furthermore, the adjustment frame 665 is provided with an adjustment rail 666, an adjustment plate 667, a spring 668 and a mounting frame 669, the adjustment gear 663 is provided on the mounting frame 669, the adjustment rail 666 is fixed on the frame 1, the adjustment plate 667 is provided on the adjustment rail 666, a positioning bolt is provided between the adjustment plate 667 and the adjustment rail 666, and the spring 668 connects the adjustment plate 667 and the mounting frame 669.

[0045] The spring 668 can be set as a tension spring 668 or a compression spring according to the requirements of the installation position to form an initial force on the adjustment gear 663. When the spring 668 cannot be adjusted, it is further adjusted through the adjustment plate 667 to form a better linkage effect between the belt 664 and the gear.

[0046] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that the present invention is susceptible to various modifications and variations. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. An electrostatic precipitator equipped with a self-cleaning device, characterized in that: It includes a frame, a dust collecting sheet, an ionizing wire, a dust collecting plate, a scraping plate and a driving assembly, the two ends of the dust collecting sheet are installed in the frame at intervals horizontally or vertically, the ionizing wire is arranged in the frame on the upstream side of the dust collecting sheet, the dust collecting plate is arranged at the center of the dust collecting sheet and fixed to the frame, the scraping plates are arranged on both sides of the dust collecting plate, the dust collecting sheet passes through the dust collecting plate and the scraping plate, the scraping plate is provided with a dust collecting groove corresponding to the dust collecting sheet, and a scraping plate is provided between the dust collecting grooves on the side of the dust collecting plate to fit the dust collecting sheets on the upper and lower sides; the driving assembly is provided with a screw, a slider and a motor, the screw is arranged at the center or four corners or the center of the opposite sides of the dust collecting plate, and the two ends are connected to the frame, the stroke of the scraping plates on both sides corresponds to the opposite spiral direction of the screw, the slider is fixed on the scraping plate and connected to the screw, and the motor is fixed on one side of the frame and connected to each screw.

2. The electrostatic precipitator equipped with a self-cleaning device according to claim 1, characterized in that: The screw is arranged at the center of the upstream and downstream sides of the dust collecting plate, and first guide shafts are provided on both sides of the screw. Both ends of the first guide shaft are fixed to the frame, and the dust scraping plate is provided with a first guide sleeve connected to the first guide shaft.

3. The electrostatic precipitator equipped with a self-cleaning device according to claim 2, characterized in that: The screw is arranged at the center of the dust collecting plate, and the upper and lower sides or four corners of the dust collecting plate are provided with second guide shafts, both ends of the second guide shafts are fixed to the frame, and the dust scraping plate is provided with a second guide sleeve connected to the second guide shaft.

4. The electrostatic precipitator equipped with a self-cleaning device according to claim 1, characterized in that: A clamping groove and a pressure strip are provided between the dust collecting grooves, and the scraping blade is fixed in the clamping groove by the pressure strip. The angles between the upper and lower free ends of the scraping blade and the dust collecting blade are both 20°-30°.

5. The electrostatic precipitator equipped with a self-cleaning device according to claim 4, characterized in that: The outer end of the card slot is a "V"-shaped opening, the pressure strip matches the shape of the card slot, and the angle of the "V"-shaped opening is 40°-60°.

6. The electrostatic precipitator equipped with a self-cleaning device according to claim 4, characterized in that: The included angle is 26.2°, and the corresponding angle of the "V"-shaped opening is 52.4°.

7. The electrostatic precipitator equipped with a self-cleaning device according to claim 1, characterized in that: The dust collecting sheets of the same electrodes on both sides of the ionizing wire extend toward the upstream end to form ionizing spaces of the ionizing wires.

8. The electrostatic precipitator equipped with a self-cleaning device according to claim 1, characterized in that: The motor is provided with a linkage assembly, which is provided with a driving gear, a driven gear, an adjusting gear, a belt and an adjusting frame. The driving gear is connected to the motor, the driven gears are respectively connected to the screws, the driving gear and the driven gear are connected by a belt, the adjusting gear is provided on the belt between the driving gear and the driven gear, the adjusting gear is connected to the frame through the adjusting frame, and the tension or pressing force of the adjusting wheel on the belt is adjusted by the adjusting frame.

9. The electrostatic precipitator equipped with a self-cleaning device according to claim 8, characterized in that: The adjustment frame is provided with an adjustment rail, an adjustment plate, a spring and a mounting frame, the adjustment gear is provided on the mounting frame, the adjustment rail is fixed on the frame, the adjustment plate is provided on the adjustment rail, a positioning bolt is provided between the adjustment plate and the adjustment rail, and the spring connects the adjustment plate and the mounting frame.