Bending device suitable for copper sheet

Through the coordinated action of the hydraulic cylinder and the drive mechanism, the copper sheet can be bent into a cylinder in one go, which solves the problem of multiple operations in the existing technology, improves the copper sheet bending efficiency, solves the problem of low copper sheet bending efficiency in the existing technology, and achieves efficient and stable copper sheet bending effect.

CN223367904UActive Publication Date: 2025-09-23JIANGSU RUIMEI PRECISION MFG CO LTD
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Patent Information

Application Number
CN202422542239.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-21
Publication Date
2025-09-23
Estimated Expiration
2034-10-21

AI Technical Summary

Technical Problem

The existing bending machine needs multiple operations to bend a cylinder from a copper sheet, which is inefficient.

Method used

A bending device suitable for copper sheets was designed. A hydraulic cylinder was used to drive the upper die to move downward and a driving mechanism was used to drive the upper die to rotate, so as to achieve a complete cylindrical shape by bending in one go. The upper and lower clamping plates were combined to clamp the copper sheets to prevent displacement.

Benefits of technology

The efficiency of copper sheet bending cylinder is improved, the operation steps are reduced, and the processing accuracy and stability are ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a bending device suitable for a copper sheet, which relates to the technical field of bending and comprises a base and a driving mechanism. A first support and a second support are fixedly connected to the base, a lower die is fixedly connected to the first support, a hydraulic cylinder is installed on the second support, a bridge frame is fixedly connected to a piston rod of the hydraulic cylinder, and an upper die is rotationally connected to the bridge frame. A copper sheet is placed between the upper die and the lower die, the upper die is driven by the hydraulic cylinder to move downwards, the copper sheet between the upper die and the lower die can be extruded and bent into a semi-cylinder shape, then the upper die is driven by the driving mechanism to rotate, and the copper sheet can be bent into a complete cylinder shape while the upper die rotates around the lower die. Therefore, the problem that in the prior art, a cylinder can be bent only through multiple times of bending is solved, and the bending efficiency is effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of bending, and more particularly to a bending device suitable for copper sheets. Background Art

[0002] A press brake is a type of mechanical equipment widely used in the metalworking industry, specifically designed for the precise bending of metal sheets and profiles. Using a hydraulic, mechanical, or servo motor power source, it drives an upper die (ram) to move up and down or left and right relative to a lower die (worktable), cold-bending the metal workpiece placed between them to a predetermined angle and shape. Press brakes offer a compact structure, ease of operation, and high precision, enabling them to efficiently bend a variety of complex sheet metal shapes. They are widely used in industries such as construction, automotive, shipbuilding, aviation, home appliances, and furniture.

[0003] The bending of copper sheets is mostly completed using a bending machine. Then, when a cylinder needs to be bent from a copper sheet, most existing bending machines need to use multiple molds and perform multiple bending operations to produce the cylinder, resulting in low bending efficiency. Utility Model Content

[0004] In view of the deficiencies in the prior art, the present invention aims to provide a bending device suitable for copper sheets.

[0005] To achieve the above-mentioned purpose, the present utility model provides the following technical solutions: a bending device suitable for copper sheets, comprising a base and a driving mechanism;

[0006] The base is fixedly connected to a first bracket and a second bracket, the first bracket is fixedly connected to a lower mold, the second bracket is mounted with a hydraulic cylinder, the piston rod of the hydraulic cylinder is fixedly connected to a bridge, and the bridge is rotatably connected to an upper mold;

[0007] The driving mechanism is arranged on the bridge frame, and is used for driving the upper mold to rotate.

[0008] Preferably, the driving mechanism includes a dual-shaft motor, gears and gear rings. The dual-shaft motor is installed on a bridge frame. Gears are fixedly connected to the output shafts at both ends of the dual-shaft motor. The two gears are meshed with gear rings, and the two gear rings are fixedly connected to the two ends of the upper mold.

[0009] Preferably, a third bracket is fixedly connected to the bridge frame, an upper clamping plate is fixedly connected to the third bracket, and a lower clamping plate adapted to the upper clamping plate is fixedly connected to the first bracket.

[0010] Preferably, a plurality of guide rods are fixedly connected to the bridge frame, and the plurality of guide rods are all slidably connected to the second bracket.

[0011] Preferably, a positioning plate is fixedly connected to the side wall of the second bracket.

[0012] Preferably, the two gear rings are coaxial with the upper die.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] 1. Place the copper sheet between the upper die and the lower die, and use the hydraulic cylinder to drive the upper die downward. The copper sheet between the upper and lower dies will be squeezed and bent into the shape of a half cylinder. Then, the driving mechanism drives the upper die to rotate. As the upper die rotates around the lower die, a complete cylindrical shape can be bent on the copper sheet. This solves the problem of the existing technology that requires multiple bends to bend a cylinder, and effectively improves the bending efficiency.

[0015] 2. When the hydraulic cylinder drives the upper die to move downward through the bridge, the bridge drives the upper clamping plate to move downward through the third bracket, so that the upper clamping plate cooperates with the lower clamping plate and clamps the copper sheet, thereby ensuring that the copper sheet will not be displaced during the bending process.

[0016] The above description is only an overview of the technical solution of the present invention. In order to more clearly understand the technical means of the present invention and to implement it according to the contents of the description, the following is a detailed description of the preferred embodiments of the present invention with the accompanying drawings. The specific implementation methods of the present invention are given in detail in the following embodiments and drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:

[0018] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the utility model;

[0019] Figure 2 This is a cross-sectional view of the upper mold of an embodiment of the utility model;

[0020] Figure 3 This is a schematic diagram of the driving mechanism structure of an embodiment of the present utility model.

[0021] In the figure: 1. Base; 2. First bracket; 3. Second bracket; 4. Lower die; 5. Hydraulic cylinder; 6. Bridge; 7. Upper die; 8. Double-shaft motor; 9. Gear; 10. Gear ring; 11. Third bracket; 12. Upper clamping plate; 13. Lower clamping plate; 14. Guide rod; 15. Positioning plate. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] In the description of the embodiments of the present invention, it should be noted that if the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the accompanying drawings, or the orientation or position relationship in which the product of the utility model is usually placed when in use. It is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation. Therefore, it should not be understood as limiting the present invention. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description and should not be understood as indicating or implying relative importance.

[0024] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two components or interaction between two components. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.

[0025] Reference Figures 1 to 3 , the utility model provides a technical solution: a bending device suitable for copper sheets, comprising a base 1 and a driving mechanism;

[0026] The base 1 is fixedly connected to a first bracket 2 and a second bracket 3, and the first bracket 2 is fixedly connected to a lower mold 4. Figure 2 The lower mold 4 is in the shape of a circular tube. A hydraulic cylinder 5 is mounted on the second bracket 3. A bridge 6 is fixedly connected to the piston rod of the hydraulic cylinder 5. An upper mold 7 is rotatably connected to the bridge 6. Figure 1 , the hydraulic cylinder 5 can drive the upper mold 7 to move up and down through the bridge 6;

[0027] The driving mechanism is arranged on the bridge 6, and the driving mechanism is used to drive the upper mold 7 to rotate;

[0028] like Figure 2, place the copper sheet between the upper die 7 and the lower die 4, and drive the upper die 7 downward through the hydraulic cylinder, so that the copper sheet between the upper die 7 and the lower die 4 will be squeezed and bent into the shape of a half cylinder; then the driving mechanism drives the upper die 7 to rotate clockwise (at this time, the upper die 7 and the lower die 4 are coaxial), and while the upper die 7 rotates around the lower die 4, a complete cylindrical shape can be bent on the copper sheet, thereby solving the problem that multiple bendings are required to bend a cylinder in the prior art, and effectively improving the bending efficiency;

[0029] When one end of the upper die 7 rotates to contact with the first bracket 2, it stops rotating, and then the upper die 7 is driven to reset by the driving mechanism, and then the upper die 7 is driven to reset by the hydraulic cylinder 5. The bent copper sheet can be pulled out through one end of the lower die 4.

[0030] Specifically, the driving mechanism includes a double-output shaft motor 8, a gear 9 and a gear ring 10. The double-output shaft motor 8 is installed on the bridge 6. The output shafts at both ends of the double-output shaft motor 8 are fixedly connected with gears 9. The two gears 9 are respectively engaged with gear rings 10. The two gear rings 10 are respectively fixedly connected to the two ends of the upper mold 7. Figure 3 The output shafts at both ends of the double-output shaft motor 8 can drive the two gears 9 to rotate synchronously, and the two gears 9 respectively drive the two gear rings 10 to rotate synchronously, and the two gear rings 10 can drive the upper mold 7 to rotate.

[0031] Specifically, the bridge 6 is fixedly connected to a third bracket 11, the third bracket 11 is fixedly connected to an upper splint 12, and the first bracket 2 is fixedly connected to a lower splint 13 adapted to the upper splint 12. Figure 1 and Figure 2 When the hydraulic cylinder 5 drives the upper die 7 to move downward through the bridge 6, the bridge 6 drives the upper clamping plate 12 to move downward through the third bracket 11, so that the upper clamping plate 12 cooperates with the lower clamping plate 13 and clamps the copper sheet, thereby ensuring that the copper sheet will not be displaced during the bending process.

[0032] Specifically, a plurality of guide rods 14 are fixedly connected to the bridge 6, and the plurality of guide rods 14 are all slidably connected to the second bracket 3. Figure 1 , multiple guide rods 14 can make the bridge 6 more stable during the up and down movement.

[0033] Specifically, a positioning plate 15 is fixedly connected to the side wall of the second bracket 3. Figure 1 When placing the copper sheet between the upper die 7 and the lower die 4, one end of the copper sheet is pressed against the positioning plate 15, so that the copper sheet can be placed in the correct position, which helps to quickly position the copper sheet.

[0034] Specifically, the two gear rings 10 are coaxial with the upper die 7 .

[0035] Working principle: Place the copper sheet between the upper die 7 and the lower die 4, and the upper die 7 is driven downward by the hydraulic cylinder. The copper sheet between the upper die 7 and the lower die 4 will be squeezed and bent into the shape of a half cylinder.

[0036] The output shafts at both ends of the double-output shaft motor 8 can drive the two gears 9 to rotate synchronously, and the two gears 9 respectively drive the two gear rings 10 to rotate synchronously. The two gear rings 10 can drive the upper mold 7 to rotate. While the upper mold 7 rotates around the lower mold 4, it can bend a complete cylindrical shape on the copper sheet, thereby solving the problem in the existing technology that multiple bendings are required to bend a cylinder, and effectively improving the bending efficiency.

[0037] It should be noted that the electrical components appearing in this application document are all electrically connected to the external main controller and 220V AC power, and the main controller can be a processor, an alarm module, a drive module, etc., which plays a role in controlling conventional known equipment. The standard parts used in this application document can all be purchased on the market, and the specific connection methods of each part are connected by conventional means such as mature bolts, rivets, welding, etc. in the existing technology, and the machinery, parts and equipment all adopt conventional models in the existing technology, and the circuit connection adopts the conventional connection method in the existing technology, so no specific description will be given here.

[0038] The above description is only a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Any ordinary technician in this industry can smoothly implement the present invention as shown in the drawings and described above. However, any equivalent changes, modifications and evolutions made by technicians familiar with this profession without departing from the scope of the technical solution of the present invention using the technical content disclosed above are all equivalent embodiments of the present invention. At the same time, any equivalent changes, modifications and evolutions made to the above embodiments based on the essential technology of the present invention are still within the scope of protection of the technical solution of the present invention.

Claims

1. A bending device suitable for copper sheets, characterized in that: It comprises a base (1) and a driving mechanism; The base (1) is fixedly connected to a first bracket (2) and a second bracket (3), the first bracket (2) is fixedly connected to a lower die (4), the second bracket (3) is mounted with a hydraulic cylinder (5), the piston rod of the hydraulic cylinder (5) is fixedly connected to a bridge (6), and the bridge (6) is rotatably connected to an upper die (7); The driving mechanism is arranged on the bridge frame (6), and is used to drive the upper mold (7) to rotate.

2. A copper sheet bending device according to claim 1, characterized in that: The driving mechanism comprises a double-output shaft motor (8), a gear (9) and a gear ring (10), wherein the double-output shaft motor (8) is mounted on the bridge frame (6), and the output shafts at both ends of the double-output shaft motor (8) are respectively fixedly connected with gears (9), and the two gears (9) are respectively meshed with gear rings (10), and the two gear rings (10) are respectively fixedly connected to the two ends of the upper mold (7).

3. The copper sheet bending device according to claim 1, characterized in that: A third bracket (11) is fixedly connected to the bridge frame (6), an upper clamping plate (12) is fixedly connected to the third bracket (11), and a lower clamping plate (13) adapted to the upper clamping plate (12) is fixedly connected to the first bracket (2).

4. The copper sheet bending device according to claim 1, characterized in that: A plurality of guide rods (14) are fixedly connected to the bridge frame (6), and the plurality of guide rods (14) are all slidably connected to the second bracket (3).

5. The copper sheet bending device according to claim 1, characterized in that: A positioning plate (15) is fixedly connected to the side wall of the second bracket (3).

6. The copper sheet bending device according to claim 2, characterized in that: The two gear rings (10) are both coaxial with the upper die (7).