Feeding and discharging mechanism for punching flat head bolt

By designing an automated loading and unloading mechanism, the problems of heavy workload and potential safety hazards caused by manual operation in flat head bolt drilling are solved, and an efficient and safe automated drilling process is achieved.

CN223367964UActive Publication Date: 2025-09-23HAIYAN MENGSHI SCREW CO LTD
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Patent Information

Application Number
CN202422781899.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-14
Publication Date
2025-09-23
Estimated Expiration
2034-11-14

AI Technical Summary

Technical Problem

In the existing flat head bolt drilling process, manual loading and unloading has the problems of heavy workload, potential safety hazards and low efficiency.

Method used

An automatic loading and unloading mechanism including an equipment frame, a mounting part, a cylinder, a guide rail and a driving mechanism is designed. Through the cooperation of the cylinder and the slider, the automatic transportation and positioning of the flat head bolts are realized, reducing manual operation.

Benefits of technology

The process of drilling holes for flat head bolts is automated, which reduces manual workload, improves efficiency and enhances safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to bolt processing, and discloses a feeding and discharging mechanism for punching a flat-head bolt, which comprises an equipment frame, a mounting part, a first cylinder, a receiving guide rail, a discharging guide rail, a sliding block, a second cylinder, a telescopic part and a driving mechanism. When the mounting part is located at the feeding and discharging station, the sliding block is located at the feeding position, and the telescopic part is in a stretching-out state; the flat-head bolt falls from the feeding guide rail to the receiving guide rail to abut against the telescopic part; the receiving guide rail with the flat-head bolt enters a punching station, the telescopic part is converted into a retracted state, and the sliding block moves to a discharging position; and after punching is completed, the mounting part returns to the feeding and discharging station, the telescopic part returns to the stretching-out state, and the sliding block returns to the feeding position and pushes the punched flat-head bolt out of the discharging guide rail. The device has the beneficial effects of reducing the workload of workers, being safer and improving the efficiency.
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Description

Technical Field

[0001] The utility model relates to bolt processing, in particular to a loading and unloading mechanism for punching holes for flat head bolts. Background Art

[0002] A flat-head bolt is a type of bolt. The main difference from an ordinary bolt is that the original nut position is stamped into a flat shape, and a hole is drilled in this flat position. When using a flat-head bolt, a rod is inserted into the hole in the flat position, and the flat-head bolt can be easily rotated using the principle of leverage. Currently, drilling holes for flat-head bolts is generally completed using a punching machine, and the loading and unloading process is generally done manually. That is, the flat-head bolt is manually placed in the corresponding position on the punching machine, and then manually removed after the hole is drilled. Problems with manual loading and unloading include: high workload, safety hazards, and relatively low efficiency. Utility Model Content

[0003] The present application provides a loading and unloading mechanism for punching holes for flat head bolts, which can solve the problems raised in the background technology.

[0004] In this application, a loading and unloading mechanism for punching holes for flat head bolts is provided, comprising

[0005] The equipment frame is provided with loading and unloading stations and punching stations along the first horizontal direction; the position corresponding to the loading and unloading stations is provided with a feed guide rail; the position corresponding to the punching station is provided with a limit module;

[0006] The mounting portion is slidably connected to the equipment frame and passes through the loading and unloading stations and the punching station;

[0007] A first cylinder drives the mounting portion to slide;

[0008] The material receiving guide rail and the material discharging guide rail are both fixedly connected to the mounting portion; when the mounting portion is at the loading and unloading station, the material feeding guide rail is connected to the material receiving guide rail;

[0009] a slider, slidably connected to the mounting portion along a second horizontal direction perpendicular to the first horizontal direction;

[0010] A second cylinder drives the slider to slide;

[0011] a telescopic portion, slidably connected to the slider up and down;

[0012] The driving mechanism acts on the telescopic part; when the mounting part is at the loading and unloading station, the telescopic part is in an extended state beyond the material receiving guide rail; when the mounting part is at the punching station, the telescopic part is in a retracted state that does not exceed the material receiving guide rail.

[0013] Furthermore, the driving mechanism is a linkage assembly arranged between the first cylinder and the telescopic part.

[0014] Furthermore, the driving mechanism includes an elastic member and a stopper; the elastic member is arranged between the telescopic part and the slider, so that the telescopic part is in an extended state; the stopper is fixedly connected to the equipment frame, and the side close to the telescopic part is an inclined surface for the telescopic part to support.

[0015] Furthermore, the discharge guide rail is tubular.

[0016] Furthermore, the limiting module is two baffles fixedly connected to the equipment rack along the second horizontal direction.

[0017] In summary, in the present application, a loading and unloading mechanism for punching holes for flat-head bolts includes an equipment frame, a mounting portion, a first cylinder, a receiving guide rail, a discharging guide rail, a slider, a second cylinder, a telescopic portion, and a driving mechanism. When the mounting portion is at the loading and unloading station, the slider is at the loading position, and the telescopic portion is in the extended state; the flat-head bolt falls from the feeding guide rail to the receiving guide rail until it abuts against the telescopic portion; the receiving guide rail carrying the flat-head bolt enters the punching station, the telescopic portion turns to the retracted state, and the slider moves to the unloading position; after the punching is completed, the mounting portion returns to the loading and unloading station, the telescopic portion returns to the extended state, the slider returns to the loading position, and the flat-head bolt with the punched hole is pushed out of the discharging guide rail. The beneficial effects are: reducing manual workload, increasing safety, and improving efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the background technology, the drawings required for use in the embodiments of the present application or the background technology will be described below.

[0019] Figure 1 This is a schematic diagram of the structure of this utility;

[0020] Figure 2 A top view of the mounting portion at the punching station and the slider at the loading position;

[0021] Figure 3 for Figure 2 Cross-sectional view along AA;

[0022] Figure 4 A top view of the mounting portion at the loading and unloading station and the slider at the unloading position;

[0023] Figure 5 for Figure 4 Cross-sectional view along BB.

[0024] In the figure,

[0025] 1. Equipment rack; 1a. Feed guide rail; 1b. Limit module; 1b1. Baffle;

[0026] 2. Installation department;

[0027] 3. First cylinder;

[0028] 4. Material guide rail;

[0029] 5. Discharging guide rail;

[0030] 6. Slider;

[0031] 7. Second cylinder;

[0032] 8. Telescopic part; 8a. Universal ball;

[0033] 9. Driving mechanism; 9a. Elastic member; 9b. Stopper. DETAILED DESCRIPTION

[0034] The following is further explained in conjunction with the accompanying drawings. Unless otherwise defined, the technical terms or scientific terms used in this disclosure should have the usual meanings understood by people with ordinary skills in the field to which this disclosure belongs. The "first", "second" and similar words used in this disclosure do not indicate any order, quantity or importance, but are only used to distinguish different components. "Include" or "comprising" and similar words mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and similar words are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative position relationships. When the absolute position of the object being described changes, the relative position relationship may also change accordingly.

[0035] See also Figure 1 、 Figure 2 and Figure 4 A loading and unloading mechanism for punching holes for flat head bolts includes an equipment frame 1, a mounting portion 2, a first cylinder 3, a material receiving guide rail 4, a material discharging guide rail 5, a slider 6, a second cylinder 7, a telescopic portion 8 and a driving mechanism 9.

[0036] The equipment frame 1 is equipped with flush loading and unloading stations and a punching station. For ease of explanation, the direction between the loading and punching stations is set as the first horizontal direction. The equipment frame 1 is equipped with a feed rail 1a at the position corresponding to the loading and unloading station. Specifically, the feed rail 1a can be inclined, with the lower end fixedly connected to the equipment frame 1. The processed flat head bolts fall along the feed rail 1a.

[0037] The mounting portion 2 is slidably connected to the equipment rack 1 and passes through the loading and unloading stations and the punching station. That is, the direction in which the mounting portion 2 slides back and forth is along the first horizontal direction. Specifically, a linear guide rail can be set between the mounting portion 2 and the equipment rack 1.

[0038] The first cylinder 3 drives the mounting portion 2 to slide. That is, the two travel limits of the first cylinder 3 just correspond to the loading and unloading station and the punching station respectively.

[0039] The receiving guide rail 4 and the discharging guide rail 5 are both fixedly connected to the mounting portion 2. When the mounting portion 2 is in the loading and unloading position, the feeding guide rail 1a is connected to the receiving guide rail 4. Specifically, the receiving guide rail 4 is used to receive the flat head bolts dropped from the feeding guide rail 1a. The mounting portion 2 slides, allowing the receiving guide rail 4, carrying the flat head bolts, to enter the punching position. The punching machine completes the drilling. The mounting portion 2 slides, allowing the receiving guide rail 4, carrying the punched flat head bolts, to return to the loading and unloading position. The punched flat head bolts are then discharged from the discharging guide rail 5.

[0040] See also Figure 1 The equipment frame 1 is equipped with a limit module 1b at the position corresponding to the punching station. When the material receiving guide rail 4 with the flat head bolts enters the punching station, the limit module 1b is used to limit the flat head bolts in the material receiving guide rail 4 in a second horizontal direction perpendicular to the first horizontal direction. Accordingly, the two side walls of the material receiving guide rail 4 are used to limit the flat head bolts in the first horizontal direction.

[0041] Optionally, the limiting module 1b comprises two baffles 1b1 fixedly connected to the equipment frame 1 along the second horizontal direction, achieving a limiting effect while maintaining a simple structure and low cost. Specifically, a gap is left between the feed guide 1a and the receiving guide 4, and between the receiving guide 4 and the discharge guide 5, to accommodate one of the baffles 1b1. When the mounting portion 2 is in the loading and unloading stations, the two baffles 1b1 and the flat-head bolts in the receiving guide 4 are staggered. After the receiving guide 4 enters the punching station, the two baffles 1b1 respectively block the two ends of the receiving guide 4, fitting into the two side walls of the receiving guide 4, surrounding the flat-head bolts on all sides to limit its position.

[0042] The slider 6 is connected to the mounting portion 2 in a sliding manner along the second horizontal direction. Specifically, a linear guide rail may be provided between the two.

[0043] See also Figure 2 and Figure 4 , the second cylinder 7 drives the slider 6 to slide. That is, the two stroke limits of the second cylinder 7 just correspond to the unloading position of the slider 6 close to the feed guide rail 1a and the loading position of the slider 6 away from the feed guide rail 1a.

[0044] See also Figure 3 and Figure 5The telescopic portion 8 is connected to the slider 6 by sliding up and down. Specifically, the slider 6 may have an optical axis, and the telescopic portion 8 is slidably connected to the optical axis. Accordingly, the mounting portion 2 and the material guide rail 4 are both provided with a through groove for the telescopic portion 8 to pass through and slide.

[0045] The driving mechanism 9 acts on the telescopic portion 8, i.e., controls the up and down sliding of the telescopic portion 8. When the mounting portion 2 is in the loading and unloading station, the telescopic portion 8 is in an extended state beyond the material receiving guide rail 4; when the mounting portion 2 is in the punching station, the telescopic portion 8 is in a retracted state within the material receiving guide rail 4.

[0046] In this way, when the mounting part 2 is at the loading and unloading station, the slider 6 is in the loading position and the telescopic part 8 is in the extended state; the flat head bolt falls from the feeding guide rail 1a to the receiving guide rail 4 until it rests against the telescopic part 8; the receiving guide rail 4 with the flat head bolt enters the punching station, the telescopic part 8 turns to the retracted state, and the slider 6 moves to the unloading position; after the punching is completed, the mounting part 2 returns to the loading and unloading station, the telescopic part 8 returns to the extended state, the slider 6 returns to the loading position and pushes the punched flat head bolt out of the discharging guide rail 5.

[0047] A cylinder can be used as a driving mechanism 9 to control the up and down sliding of the telescopic part 8. A linkage assembly can also be set between the first cylinder 3 and the telescopic part 8 as the driving mechanism 9, and the first cylinder 3 is used to drive the movement of the mounting part 2 and complete the movement of the telescopic part 8 at the same time. Compared with directly using a cylinder, the cost is lower and the debugging and control are more convenient. Furthermore, the driving mechanism 9 includes an elastic member 9a and a stopper 9b. The elastic member 9a is arranged between the telescopic part 8 and the slider 6, so that the telescopic part 8 is in an extended state. Specifically, the elastic member 9a can be a compression spring, which is sleeved on the optical axis of the slider 6; the stopper 9b is fixedly connected to the equipment frame 1, and the side close to the telescopic part 8 is an inclined surface for telescopic support. Accordingly, the telescopic part 8 is provided with a universal ball 8a on the end close to the stopper 9b.

[0048] Optionally, the discharge guide rail 5 is tubular. During the punching process, cooling liquid is used for flushing, and the tubular discharge guide rail 5 is more convenient for the flushing liquid to flow out.

Claims

1. A loading and unloading mechanism for punching holes for flat head bolts, characterized in that: include The equipment frame (1) is provided with a loading and unloading station and a punching station along a first horizontal direction; a feeding guide rail (1a) is provided at a position corresponding to the loading and unloading station; and a limiting module (1b) is provided at a position corresponding to the punching station; The mounting portion (2) is slidably connected to the equipment frame (1) and passes through the loading and unloading stations and the punching station; A first cylinder (3) drives the mounting portion (2) to slide; The material receiving guide rail (4) and the material discharging guide rail (5) are both fixedly connected to the mounting portion (2); when the mounting portion (2) is at the loading and unloading station, the material feeding guide rail (1a) is connected to the material receiving guide rail (4); A slider (6) is slidably connected to the mounting portion (2) along a second horizontal direction perpendicular to the first horizontal direction; The second cylinder (7) drives the slider (6) to slide; A telescopic portion (8) is connected to the slider (6) in an up-and-down sliding manner; The driving mechanism (9) acts on the telescopic portion (8); when the mounting portion (2) is at the loading and unloading station, the telescopic portion (8) is in an extended state beyond the material receiving guide rail (4); when the mounting portion (2) is at the punching station, the telescopic portion (8) is in a retracted state within the material receiving guide rail (4).

2. A loading and unloading mechanism for punching flat head bolts according to claim 1, characterized in that: The driving mechanism (9) is a linkage assembly arranged between the first cylinder (3) and the telescopic portion (8).

3. A loading and unloading mechanism for punching flat head bolts according to claim 2, characterized in that: The driving mechanism (9) comprises an elastic member (9a) and a stopper (9b); the elastic member (9a) is arranged between the telescopic portion (8) and the slider (6) to put the telescopic portion (8) in an extended state; the stopper (9b) is fixedly connected to the equipment frame (1), and the side close to the telescopic portion (8) is an inclined surface for the telescopic portion (8) to abut against.

4. A loading and unloading mechanism for punching flat head bolts according to claim 1, characterized in that: The discharge guide rail (5) is tubular.

5. The loading and unloading mechanism for punching flat head bolts according to claim 1, characterized in that: The limiting module (1b) is composed of two baffles (1b1) fixedly connected to the equipment rack (1) along the second horizontal direction.