Forming die for zinc ingot processing
By introducing a bubble elimination device consisting of a vibration motor and a hydraulic cylinder into the zinc ingot processing mold, the problem of bubble generation during the zinc ingot molding process is solved, the molding quality and appearance smoothness of the zinc ingot are improved, and rapid demoulding is achieved.
Patent Information
- Application Number
- CN202422462546.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-12
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-10-12
AI Technical Summary
During the zinc ingot processing, bubbles are easily generated when the zinc liquid is injected into the mold, affecting the molding quality and appearance quality of the zinc ingot.
The bubble elimination device and slow flow device including a vibration motor and a hydraulic cylinder are used. The vibration motor promotes the floating and discharge of tiny bubbles. The hydraulic cylinder is combined to control the injection speed of the zinc liquid, ensuring that the zinc liquid flows evenly into the mold. The mold body made of ceramic material is used to achieve rapid demoulding.
Significantly improve the molding quality and appearance smoothness of zinc ingots, reduce the risk of bubble generation, achieve rapid demoulding and higher molding efficiency.
Smart Images

Figure CN223368157U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of zinc ingot processing, and more specifically to a forming die for zinc ingot processing. Background Art
[0002] During the processing of zinc ingots, a forming mold is required. However, when the zinc liquid is injected into the mold, bubbles are likely to appear, which affects the appearance quality of the formed zinc ingot.
[0003] Therefore, in view of this, the existing structure and defects are studied and improved, and a forming die for zinc ingot processing is provided in order to achieve a purpose with greater practical value. Utility Model Content
[0004] In order to overcome the above-mentioned defects of the prior art, the utility model provides a forming die for processing zinc ingots to solve the problems existing in the above-mentioned background technology.
[0005] The utility model provides the following technical solution: a forming mold for processing zinc ingots, comprising a device main body, wherein the device main body comprises a mold base, a mold body and a zinc injection device, the device main body also comprising a bubble eliminating device, the bubble eliminating device is a vibration motor arranged on the mold body, the device main body also comprises a slow flow device, the slow flow device comprises a mounting bracket and a hydraulic cylinder, the mounting bracket is mounted on the top of the mold base, the hydraulic cylinder is mounted on the mounting bracket, and the bottom end of the hydraulic cylinder is connected to the zinc injection device. By providing the bubble eliminating device and the slow flow device, when in use, after the zinc liquid is injected into the mold, the vibration motor is started, and the vibration effect generated by the vibration motor can effectively promote the tiny bubbles inside the zinc liquid to float up and be discharged, thereby avoiding the formation of bubbles inside or on the surface of the zinc ingot, significantly improving the molding quality and appearance smoothness of the zinc ingot, and at the same time, by accurately controlling the telescopic action of the hydraulic cylinder, the zinc liquid injection speed can be smoothly adjusted, so that the zinc liquid flows into the mold at a more uniform and slow speed, further reducing the risk of bubble generation.
[0006] Furthermore, there are two vibration motors to increase the exhaust effect.
[0007] Furthermore, a demolding device is provided inside the mold body, and the demolding device includes a groove, a cylinder and a push plate. The groove is opened at the bottom end of the mold body cavity, the cylinder is installed inside the groove, and the push plate is connected to the cylinder. The groove is opened at the bottom end of the mold body cavity for installing the cylinder. The cylinder is installed inside the groove and connected to the push plate. When the zinc ingot is cooled and formed, the cylinder is started, and the cylinder pushes the push plate up, thereby pushing the zinc ingot out of the mold body to achieve rapid demolding.
[0008] Furthermore, the mold body is made of ceramic material.
[0009] Furthermore, the mold body is detachably mounted on the mold base, making it easy to replace molds of different specifications and shapes.
[0010] The technical effects and advantages of this utility model are:
[0011] 1. The utility model is provided with a bubble elimination device and a flow-retarding device. When in use, after the zinc liquid is injected into the mold, the vibration motor is started. The vibration generated by the vibration motor can effectively promote the floating and discharge of tiny bubbles inside the zinc liquid, thereby preventing bubbles from forming inside or on the surface of the zinc ingot, significantly improving the molding quality and appearance smoothness of the zinc ingot. At the same time, by precisely controlling the telescopic action of the hydraulic cylinder, the injection speed of the zinc liquid can be smoothly adjusted, so that the zinc liquid flows into the mold at a more uniform and slow speed, further reducing the risk of bubble generation. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a schematic three-dimensional diagram of the first structure of the present utility model.
[0013] Figure 2 It is a schematic three-dimensional diagram of the second structure of the utility model.
[0014] Figure 3 It is a schematic three-dimensional cross-sectional view of the mold body structure of the present invention.
[0015] Figure 4 For the utility model Figure 3 A partial enlarged schematic diagram of the structure at point A in the middle.
[0016] In the figure: 100, device body; 110, mold base; 111, mold body; 112, vibration motor; 113, mounting bracket; 114, zinc injection device; 117, hydraulic cylinder; 118, groove; 119, cylinder; 120, push plate. DETAILED DESCRIPTION
[0017] The technical solution of the present invention will be described clearly and completely below with reference to the accompanying drawings of the present invention.
[0018] Embodiment 1: The utility model provides a forming mold for processing zinc ingots, including a device main body 100, which includes a mold base 110, a mold body 111 and a zinc injection device 114. The device main body 100 also includes a bubble elimination device, which is a vibration motor 112 arranged on the mold body 111. The device main body 100 also includes a slow flow device, which includes a mounting bracket 113 and a hydraulic cylinder 117. The mounting bracket 113 is installed at the top of the mold base 110, and the hydraulic cylinder 117 is installed on the mounting bracket 113. The bottom end of the hydraulic cylinder 117 is connected to the zinc injection device 114.
[0019] By providing a bubble elimination device and a flow-retarding device, when in use, after the zinc liquid is injected into the mold, the vibration motor 112 is started. The vibration generated by the vibration motor can effectively promote the tiny bubbles inside the zinc liquid to float up and be discharged, thereby avoiding the formation of bubbles inside or on the surface of the zinc ingot, significantly improving the molding quality and appearance smoothness of the zinc ingot, and at the same time, by precisely controlling the extension and contraction action of the hydraulic cylinder 117, the injection speed of the zinc liquid can be smoothly adjusted, so that the zinc liquid flows into the mold at a more uniform and slow speed, further reducing the risk of bubble generation.
[0020] Example 2:
[0021] The difference between Example 2 and Example 1 is that: there are two vibration motors 112, and a demolding device is provided inside the mold body 111. The demolding device includes a groove 118, a cylinder 119 and a push plate 120. The groove 118 is opened at the bottom end of the cavity of the mold body 111, the cylinder 119 is installed inside the groove 118, and the push plate 120 is connected to the cylinder 119. The mold body 111 is made of ceramic material, and the mold body 111 is installed on the mold base 110 in a detachable manner.
[0022] A groove 118 is provided at the bottom end of the cavity of the mold body 111 for installing a cylinder 119. The cylinder 119 is installed inside the groove and is connected to a push plate 120. When the zinc ingot is cooled and formed, the cylinder 119 is started, and the cylinder 119 pushes the push plate 120 upward, thereby pushing the zinc ingot out of the mold body 111 to achieve rapid demolding.
[0023] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense, and may refer to mechanical or electrical connections, internal communication between two components, or direct connection. "Up," "down," "left," and "right" are only used to indicate relative positional relationships. When the absolute positions of the objects being described change, the relative positional relationships may also change.
[0024] Secondly: The drawings of the embodiments disclosed in this utility model only involve structures related to the embodiments disclosed in this utility model. Other structures can refer to common designs. In the absence of conflicts, the same embodiment and different embodiments of the utility model can be combined with each other.
[0025] Finally: The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A forming die for processing zinc ingots, comprising a device body (100), wherein the device body (100) comprises a die base (110), a die body (111) and a zinc injection device (114), characterized in that: The device body (100) further includes a device for eliminating bubbles, which is a vibration motor (112) arranged on the mold body (111). The device body (100) further includes a slow flow device, which includes a mounting bracket (113) and a hydraulic cylinder (117). The mounting bracket (113) is mounted on the top of the mold base (110), and the hydraulic cylinder (117) is mounted on the mounting bracket (113). The bottom end of the hydraulic cylinder (117) is connected to the zinc injection device (114).
2. The forming die for zinc ingot processing according to claim 1, characterized in that: The number of the vibration motors (112) is two.
3. The forming die for zinc ingot processing according to claim 1, characterized in that: A demoulding device is provided inside the mold body (111), and the demoulding device includes a groove (118), a cylinder (119) and a push plate (120). The groove (118) is opened at the bottom end of the cavity of the mold body (111), the cylinder (119) is installed inside the groove (118), and the push plate (120) is connected to the cylinder (119).
4. The forming die for zinc ingot processing according to claim 1, characterized in that: The mold body (111) is made of ceramic material.
5. The forming die for zinc ingot processing according to claim 1, characterized in that: The mold body (111) is detachably mounted on the mold base (110).