LED lamp magnet press fitting tool

Abstract

The utility model discloses an LED lamp magnet press-fitting tool, which belongs to the technical field of LED lamps and comprises a transfer frame, a fixed bottom plate, a carrier bottom plate and a feeding machine, the fixed bottom plate is fixedly connected to the bottom end of the transfer frame, the carrier bottom plate is arranged on the upper side of the fixed bottom plate, the feeding machine is fixedly connected to one side end of the transfer frame, and the carrier bottom plate is arranged on the other side end of the transfer frame. A lamp panel carrier and a plastic shell carrier are arranged on the carrier bottom plate, the top wall of the transferring frame is fixedly connected with a pressing plate assembly, the bottom end of the pressing plate assembly is fixedly connected with a pressing block assembly, the pressing block assembly corresponds to the lamp panel carrier, and a plate lifting assembly is slidably connected to the fixed bottom plate in an inserted mode; according to the press-fitting tool, the press-fitting tool is applied to an LED lamp production line through the conveying device, online press-fitting of the magnet is achieved, the working efficiency is effectively improved, in addition, when the magnet is subjected to press-fitting on the LED lamp panel, the plastic shell is fed, the whole LED lamp production time is saved in the press-fitting process, and the working efficiency is further improved.

Description

Technical Field

[0001] The utility model relates to the technical field of LED lamps, and more specifically to a magnet press-fitting tool for LED lamps. Background Art

[0002] LED is a solid-state semiconductor device that can convert electrical energy into visible light. It can directly convert electricity into light. The heart of the LED is a semiconductor chip. One end of the chip is attached to a bracket, one end is the negative pole, and the other end is connected to the positive pole of the power supply, so that the entire chip is encapsulated by epoxy resin.

[0003] At present, many LED lamps are equipped with several small magnets with strong magnetism, which are used to adsorb the lamp board on the lamp to simplify installation. Magnets are usually used when modifying LED lamps, and are commonly found in ceiling lamps. The magnets are generally fixed in the lamp board by press-fitting. During the processing, a press-fitting tool is required. However, most of the existing press-fitting tooling can only be used for a single purpose and cannot be applied to the entire production line of LED lamps. Other work cannot be carried out when the magnets are press-fitted, which easily affects the work efficiency of the entire production process of LED lamps. Therefore, the utility model proposes a magnet press-fitting tooling for LED lamps. Utility Model Content

[0004] 1. Technical problems to be solved

[0005] In response to the problems existing in the prior art, the purpose of the present utility model is to provide a magnet pressing tool for LED lamps, aiming to solve the problem that the pressing tool in the prior art can only be used for a single purpose and cannot be applied to the entire production line of LED lamps. Other work cannot be performed during magnet pressing, which easily affects the work efficiency of the entire production process of LED lamps.

[0006] 2. Technical solution

[0007] In order to solve the above problems, the present invention adopts the following technical solutions:

[0008] A LED lamp magnet pressing tool comprises a transfer frame, a fixed base plate, a carrier base plate and a loader, wherein the fixed base plate is fixedly connected to the bottom end of the transfer frame, the carrier base plate is arranged on the upper side of the fixed base plate, the loader is fixedly connected to one side end of the transfer frame, a light board carrier and a plastic shell carrier are arranged on the carrier base plate, the top wall of the transfer frame is fixedly connected to a pressure plate assembly, the bottom end of the pressure plate assembly is fixedly connected to a pressure block assembly, and the pressure block assembly corresponds to the light board carrier, a lifting plate assembly is slidably plugged into the fixed base plate, the bottom end of the fixed base plate is fixedly connected to a lifting cylinder, and the lifting cylinder The output end movably passes through the fixed base plate and is fixedly connected to the top wall of the lifting plate assembly. A top plate assembly is slidably inserted on the fixed base plate. The top of the top plate assembly is fixedly connected to a top column assembly, and the top column assembly corresponds to the light board carrier. The bottom end of the fixed base plate is fixedly connected to a lifting electric cylinder, and the output end of the lifting electric cylinder movably passes through the fixed base plate and is fixedly connected to the top wall of the top plate assembly. A loading plate is provided in the loader, and a transfer machine is fixedly connected to the top of the transfer frame. A material picking module is slidably connected to the transfer machine. A suction cup assembly is provided at the bottom end of the material picking module, and the suction cup assembly corresponds to the loading plate and the plastic shell carrier.

[0009] As a preferred solution of the present invention, a stacking sensor is fixedly connected to the top wall of the transfer frame, and the stacking sensor corresponds to the carrier bottom plate.

[0010] As a preferred solution of the present invention, the fixed base plate is detachably connected to a limiting cylinder, the output end of the limiting cylinder is rotatably connected to a limiting wheel, and the limiting wheel corresponds to the carrier base plate.

[0011] As a preferred solution of the present invention, a positioning hole is opened on the carrier bottom plate, and a positioning pin is fixedly connected to the top end of the lifting plate assembly, and the positioning pin matches the positioning hole.

[0012] As a preferred solution of the present invention, a line block is fixedly connected inside the light panel carrier, and a case fixing member is fixedly connected to the plastic case carrier.

[0013] As a preferred solution of the present invention, a loading sensor is fixedly connected to one side end of the loading machine, and the loading sensor corresponds to the suction cup assembly.

[0014] 3. Beneficial effects

[0015] Compared with the prior art, the advantages of the present invention are:

[0016] (1) In this solution, the pressing tool is applied to the entire production line of LED lamps. The carrier bottom plate is moved by the conveying device in the production line so that the lamp board and the magnet are placed in the tool. The lamp board in the lamp board carrier is made to correspond to the pressing plate assembly by lifting. The magnet is pushed from the lamp board carrier into the lamp board by jacking to complete the press-fitting of the magnet in the LED lamp board. During the press-fitting process, the plastic shell is placed in the plastic shell carrier by means of a suction cup. The plastic shell loading and the magnet pressing are concentrated together. When moving to the next process, it is only necessary to place the lamp board in the plastic shell. In this utility model, the pressing tool is applied to the LED lamp production line through the conveying device to realize the online press-fitting of the magnet, which effectively improves the work efficiency. Moreover, while the magnet is pressed onto the LED lamp board, the plastic shell is loaded, so that the press-fitting process saves the time of the entire LED lamp production, further improving the work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is the main view of the utility model;

[0018] Figure 2 It is a three-dimensional diagram of the first part of the structure of the utility model;

[0019] Figure 3 It is a three-dimensional diagram of the second part structure of the utility model;

[0020] Figure 4 For this utility model Figure 3 Exploded diagram;

[0021] Figure 5 It is a three-dimensional diagram of the third part structure in the utility model.

[0022] Description of the numbers in the figure:

[0023] 1. Transfer frame; 2. Bottom plate; 3. Carrier bottom plate; 4. Loader; 5. Light board carrier; 6. Plastic shell carrier; 7. Press plate assembly; 8. Press block assembly; 9. Lifting plate assembly; 10. Lifting cylinder; 11. Top plate assembly; 12. Top column assembly; 13. Lifting electric cylinder; 14. Loading plate; 15. Transfer machine; 16. Retrieving module; 17. Suction cup assembly; 18. Stacking sensor; 19. Limit cylinder; 20. Limit wheel; 21. Positioning hole; 22. Positioning pin; 23. Alignment block; 24. Fixing shell; 25. Loading sensor. DETAILED DESCRIPTION

[0024] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of them. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts are within the scope of protection of the present invention.

[0025] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0026] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "mounted / connected," and "connected" should be understood in a broad sense. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be internal communication between two components. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to the specific circumstances.

[0027] Example:

[0028] See also Figure 1-5, a LED lamp magnet pressing tool, including a transfer frame 1, a fixed base plate 2, a carrier base plate 3 and a loader 4, the fixed base plate 2 is fixedly connected to the bottom end of the transfer frame 1, the carrier base plate 3 is arranged on the upper side of the fixed base plate 2, the loader 4 is fixedly connected to one side end of the transfer frame 1, a light board carrier 5 and a plastic shell carrier 6 are provided on the carrier base plate 3, the top wall of the transfer frame 1 is fixedly connected with a pressure plate assembly 7, the bottom end of the pressure plate assembly 7 is fixedly connected with a pressure block assembly 8, and the pressure block assembly 8 corresponds to the light board carrier 5, a lifting plate assembly 9 is slidably plugged into the fixed base plate 2, the bottom end of the fixed base plate 2 is fixedly connected with a lifting cylinder 10, and the output end of the lifting cylinder 10 is movable through The fixed base plate 2 is fixedly connected to the top wall of the lifting plate assembly 9, and a top plate assembly 11 is slidably inserted on the fixed base plate 2. The top of the top plate assembly 11 is fixedly connected to the top column assembly 12, and the top column assembly 12 corresponds to the light board carrier 5. The bottom end of the fixed base plate 2 is fixedly connected to the jacking electric cylinder 13, and the output end of the jacking electric cylinder 13 moves through the fixed base plate 2 and is fixedly connected to the top wall of the top plate assembly 11. A loading plate 14 is provided in the loading machine 4, and a transfer machine 15 is fixedly connected to the top of the transfer frame 1, and a material picking module 16 is slidably connected to the transfer machine 15. A suction cup assembly 17 is provided at the bottom end of the material picking module 16, and the suction cup assembly 17 corresponds to the loading plate 14 and the plastic shell carrier 6.

[0029] In this embodiment, the entire tooling is applied to the entire production line of LED lamps. First, the magnet and the light board are placed in the light board carrier 5 in sequence. The magnet is located on the lower side of the light board mounting hole. The carrier bottom plate 3 is moved by the conveying device on the LED lamp production line. The moved carrier bottom plate 3 is located on the upper side of the fixed bottom plate 2, so that the light board in the light board carrier 5 corresponds to the pressure plate assembly 7, and the mounting hole on the light board corresponds to the pressure block assembly 8. The lifting cylinder 10 controls the lifting plate assembly 9 to rise and lift the carrier bottom plate 3 from the conveying device. The lifting electric cylinder 13 controls the top plate assembly 11 to rise and drives the top column assembly 12 to press the magnet in the light board carrier 5 to the light board mounting hole. The magnet is pressed into the hole to complete the press-fitting of the magnet. During the entire press-fitting process, the light board packaging plastic shell is placed in advance in the loader 4, and the transfer machine 15 controls the movement of the material picking module 16. The material picking module 16 controls the lifting of the suction cup assembly 17 to grab the plastic shell in the loader 4. When grabbing, the loader 4 controls the loading plate 14 to lift the height. The loading plate 14 makes the plastic shell lift stably, which is convenient for the continuous grabbing of the suction cup assembly 17. The grabbed plastic shell is placed in the plastic shell carrier 6. The plastic shell placement and the magnet press-fitting are carried out simultaneously. After the two tasks are completed, the conveying device controls the carrier bottom plate 3 to flow to the next process. The next process will place the light board with the pressed magnet in the plastic shell to complete the production.

[0030] Specifically, a stacking sensor 18 is fixedly connected to the top wall of the transfer frame 1 , and the stacking sensor 18 corresponds to the carrier bottom plate 3 .

[0031] In this embodiment, the stacking sensor 18 detects the thickness of the plastic shell on the plastic shell carrier 6 to prevent the plastic shell from being stacked.

[0032] Specifically, the fixed base plate 2 is detachably connected to a limit cylinder 19 , and an output end of the limit cylinder 19 is rotatably connected to a limit wheel 20 , and the limit wheel 20 corresponds to the carrier base plate 3 .

[0033] In this embodiment, the limiting cylinder 19 controls the lifting and lowering of the limiting wheel 20 to limit the output direction of the carrier base plate 3, so that the light board can accurately correspond to the pressure plate assembly 7 after the carrier base plate 3 stops.

[0034] Specifically, a positioning hole 21 is opened on the carrier bottom plate 3 , and a positioning pin 22 is fixedly connected to the top end of the lifting plate assembly 9 , and the positioning pin 22 matches the positioning hole 21 .

[0035] In this embodiment, when the lifting plate assembly 9 rises to lift the carrier bottom plate 3 , the positioning pins 22 are inserted into the positioning holes 21 to position the carrier bottom plate 3 , so that the carrier bottom plate 3 can rise stably.

[0036] Specifically, a line block 23 is fixedly connected inside the light panel carrier 5 , and a case fixing member 24 is fixedly connected to the plastic case carrier 6 .

[0037] In this embodiment, the lamp board is placed in the lamp board carrier 5, the wiring block 23 fixes the wiring on the lamp board to prevent the wiring from affecting the press-fitting of the magnet, and the shell fixing part 24 restricts the movement of the plastic shell to prevent the plastic shell from shifting when placed in the plastic shell carrier 6.

[0038] Specifically, a loading sensor 25 is fixedly connected to one side end of the loading machine 4 , and the loading sensor 25 corresponds to the suction cup assembly 17 .

[0039] In this embodiment, the loading sensor 25 detects the plastic shell grasped by the suction cup assembly 17 to prevent empty plastic shells from being loaded.

[0040] Working principle: The entire tooling is used in the entire production line of LED lamps. First, the magnet and the light board are placed in the light board carrier 5 in sequence. The magnet is located on the lower side of the light board mounting hole. The carrier bottom plate 3 is moved by the conveying device on the LED lamp production line. The moved carrier bottom plate 3 is located on the upper side of the fixed bottom plate 2, so that the light board in the light board carrier 5 corresponds to the pressure plate assembly 7, and the mounting hole on the light board corresponds to the pressure block assembly 8. The lifting cylinder 10 controls the lifting plate assembly 9 to rise and lift the carrier bottom plate 3 from the conveying device. The lifting electric cylinder 13 controls the top plate assembly 11 to rise and drive the top column Component 12 presses the magnet in the light board carrier 5 into the light board mounting hole. At the same time, the loader 4 controls the loading plate 14 to rise and provides the plastic shell for light board installation to the suction cup component 17. The transfer machine 15 controls the movement of the material picking module 16. The material picking module 16 controls the lifting and lowering of the suction cup component 17 to grab the plastic shell in the loader 4. The grabbed plastic shell is placed in the plastic shell carrier 6. The two tasks of plastic shell placement and magnet pressing are carried out simultaneously. After the operation is completed, the product flows to the next process through the conveying device on the carrier bottom plate 3. The next process will place the light board with pressed magnets in the plastic shell to complete the production.

[0041] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and improved ideas of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A press-fitting tool for LED lamp magnets, comprising a transfer frame (1), a fixed base plate (2), a carrier base plate (3) and a loader (4), characterized in that: The fixed base plate (2) is fixedly connected to the bottom end of the transfer frame (1), the carrier base plate (3) is arranged on the upper side of the fixed base plate (2), the loader (4) is fixedly connected to one side end of the transfer frame (1), the carrier base plate (3) is provided with a light board carrier (5) and a plastic shell carrier (6), the top wall of the transfer frame (1) is fixedly connected to a pressure plate assembly (7), the bottom end of the pressure plate assembly (7) is fixedly connected to a pressure block assembly (8), and the pressure block assembly (8) corresponds to the light board carrier (5), the fixed base plate (2) is slidably plugged with a lifting plate assembly (9), the bottom end of the fixed base plate (2) is fixedly connected to a lifting cylinder (10), and the output end of the lifting cylinder (10) movably passes through the fixed base plate (2) and is fixedly connected to the top wall of the lifting plate assembly (9), A top plate assembly (11) is slidably plugged onto the fixed base plate (2), a top column assembly (12) is fixedly connected to the top of the top plate assembly (11), and the top column assembly (12) corresponds to the light board carrier (5), a bottom end of the fixed base plate (2) is fixedly connected to a lifting electric cylinder (13), and the output end of the lifting electric cylinder (13) movably passes through the fixed base plate (2) and is fixedly connected to the top wall of the top plate assembly (11), a loading plate (14) is provided in the loading machine (4), a transfer machine (15) is fixedly connected to the top of the transfer frame (1), a material picking module (16) is slidably connected to the transfer machine (15), a suction cup assembly (17) is provided at the bottom end of the material picking module (16), and the suction cup assembly (17) corresponds to the loading plate (14) and the plastic shell carrier (6).

2. The LED lamp magnet press-fitting tool according to claim 1, characterized in that: A stacking sensor (18) is fixedly connected to the top wall of the transfer frame (1), and the stacking sensor (18) corresponds to the carrier bottom plate (3).

3. The LED lamp magnet press-fitting tool according to claim 2, characterized in that: The fixed base plate (2) is detachably connected to a limiting cylinder (19), and the output end of the limiting cylinder (19) is rotatably connected to a limiting wheel (20), and the limiting wheel (20) corresponds to the carrier base plate (3).

4. The LED lamp magnet press-fitting tool according to claim 3, characterized in that: A positioning hole (21) is provided on the carrier bottom plate (3), and a positioning pin (22) is fixedly connected to the top end of the lifting plate assembly (9), and the positioning pin (22) matches the positioning hole (21).

5. The LED lamp magnet press-fitting tool according to claim 4, characterized in that: A line block (23) is fixedly connected inside the light panel carrier (5), and a case fixing member (24) is fixedly connected to the plastic case carrier (6).

6. The LED lamp magnet press-fitting tool according to claim 5, characterized in that: A loading sensor (25) is fixedly connected to one side end of the loading machine (4), and the loading sensor (25) corresponds to the suction cup assembly (17).

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